CN109628670A - Air supply recovery method - Google Patents

Air supply recovery method Download PDF

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Publication number
CN109628670A
CN109628670A CN201811573210.4A CN201811573210A CN109628670A CN 109628670 A CN109628670 A CN 109628670A CN 201811573210 A CN201811573210 A CN 201811573210A CN 109628670 A CN109628670 A CN 109628670A
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ultra
blast furnace
large type
type blast
control
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CN109628670B (en
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郑玉平
滕召杰
王友良
魏红旗
马建泉
范小斌
刘长江
甄昆泰
郑朋超
黄俊杰
耿丹
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Shougang Jingtang United Iron and Steel Co Ltd
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Shougang Jingtang United Iron and Steel Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B5/00Making pig-iron in the blast furnace
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B5/00Making pig-iron in the blast furnace
    • C21B5/006Automatically controlling the process

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacture Of Iron (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

The invention discloses an air supply recovery method, which mainly aims at the quick recovery of an ultra-large blast furnace after air supply is stopped under the smelting conditions of heavy load (coke load is more than 5.50) and large coal ratio (coal ratio is more than 195 kg/t). The method aims to shorten the recovery time, avoid the yield loss caused by the fluctuation of the furnace condition and quickly reach the production with full wind by controlling and dredging the edge coal gas of the ultra-large blast furnace, enhancing the central coal gas opening of the ultra-large blast furnace, optimizing the air adding parameters in the air supply recovery process, controlling the air blowing and the material disorder, and performing the air blowing and air supply pressure stopping control on the ultra-large blast furnace. The method can effectively reduce the air supply recovery time of the ultra-large blast furnace, improve the production efficiency of the blast furnace and reduce the smelting cost. The method is suitable for being used on an ultra-large blast furnace for heavy-load smelting.

Description

A kind of air-supply restoration methods
Technical field
This application involves technical field of blast furnace process more particularly to a kind of air-supply restoration methods.
Background technique
Blast furnace needs regular blowing-out maintenance to carry out necessary plant maintenance, needs to restore after the completion of maintenance to smelt shape to normal State.If furnace condition recovery smoothly if can shorten recovery time, reduce production loss, to reduce pig iron cost, protect furnace roof Equipment extends the life of the blast furnace.
Currently, the air-supply of ultra-large type blast furnace restores to have had accumulated many experiences, but for being smelted in the big coal ratio of heavy load Under the conditions of the air-supply of ultra-large type blast furnace restore, smelting parameter changes greatly, still has its particularity, and recovery process has its unique Place.
Stock column is gradually compacted by of a relatively loose after blast furnace blowing-out, and gas permeability reduces.Heavy load, big coal are more following than smelting condition Edge load is relatively heavy, is deteriorated as coke load increases gas permeability, coal gas after air-supply is caused to change greatly.Heavy load smelts coal Than being up to 195kg/t or more, margin development, lip temperature reaches 140-150 DEG C, and prolonged high-coal ratio smelting brings edge coal The further development of gas.And blowing-out process, after coal is stopped, the low coal amount at initial stage of blowing, low coal ratio make edge coal gas automatic weight increasing, Lip temperature is down to 100 DEG C hereinafter, when air quantity is added to a certain degree, and cupola well gas volume increase back edge access is unsmooth, at center Pressure difference increases in the case where not opening, and pressure difference is relatively high under heavy load smelting condition in addition, and after pressure difference increases plus wind is difficult, causes Coal gas is unstable, and air-flow or pipeline, it is not normal to eventually lead to coal gas out.It, will substantially once coal gas is not normal for ultra-large type blast furnace Extend blast furnace recovery time, seriously affects the rhythm of production of entire company, cause huge economic loss.
Summary of the invention
Invention provides a kind of air-supply restoration methods, to solve the technical problem for causing coal gas not normal after blowing-out.
In order to solve the above technical problems, being mainly used for ultra-large type blast furnace the present invention provides a kind of air-supply restoration methods and existing Air-supply under the smelting condition of the big coal ratio of heavy load when blowing-out restores, and the ultra-large type blast furnace is dischargeable capacity 4000m3More than, Heavy load is 5.50 or more coke load, and big coal ratio is coal ratio 195kg/t or more, which comprises
During carrying out air-supply recovery after blowing-out, the edge coal gas of the ultra-large type blast furnace is dredged in control, is increased simultaneously The center coal gas aperture of the strong ultra-large type blast furnace;
Control the ultra-large type blast furnace adds wind parameter;
Blowing-out disorderly material control is carried out to the ultra-large type blast furnace;
To the ultra-large type blast furnace carry out blowing-out, air-supply stop voltage-controlled system so that press to match with bosh tolerance.
Preferably, the edge coal gas of the ultra-large type blast furnace is dredged in the control, while enhances the ultra-large type blast furnace Center coal gas aperture before, the method also includes:
The working of a furnace is controlled before blowing-out, makes [Si] control 0.3% or more, 1500 DEG C of molten iron temperature or more.
Preferably, described to make [Si] control after 0.3% or more, 1500 DEG C of molten iron temperature or more, the method is also wrapped It includes:
According to load 0.3-0.5 is moved back, contracting mine batch 5-10t moves back load to carry out blowing-out material.
Preferably, described to control the edge coal gas for dredging the ultra-large type blast furnace, while enhancing the ultra-large type blast furnace Before the coal gas aperture of center, the method also includes:
The lip temperature value of real-time monitoring coal gas, judges whether the lip temperature value is less than preset temperature threshold;
If so, indicating that the edge coal gas is overweight, and then the edge coal gas for dredging the ultra-large type blast furnace is controlled, simultaneously Enhance the center coal gas aperture of the ultra-large type blast furnace.
Preferably, the control ultra-large type blast furnace plus wind parameter, specifically include:
Oxygen control is carried out to the ultra-large type blast furnace;Or
Coal gas control is carried out to the ultra-large type blast furnace;Or
Boiler pressure control is carried out to the ultra-large type blast furnace.
Preferably, described that Oxygen control is carried out to the ultra-large type blast furnace, it specifically includes:
The air quantity for monitoring the ultra-large type blast furnace is less than horizontal 70% of full blast, then forbids using oxygen;
When monitoring the air quantity of the ultra-large type blast furnace and being in preset range, control flow of oxygen is less than 10000m3/h;Its In, the preset range is [the 70% of full blast level, the 80% of full blast level].
Preferably, described that coal gas control is carried out to the ultra-large type blast furnace, it specifically includes:
The air quantity for monitoring the ultra-large type blast furnace reaches horizontal 70% of full blast, and pressure difference is greater than pressure difference during normal production Forbid adding wind when 80%, monitors timely checking control when pressure oscillation is greater than normal pressure 10%.
Preferably, described that Boiler pressure control is carried out to the ultra-large type blast furnace, it specifically includes:
When monitoring the air quantity of the ultra-large type blast furnace and reaching horizontal 60% of full blast, wind amplitude is added to be less than or equal to 500m3/ Min/ times, wind interval is added to be more than or equal to 20min;
When monitoring the air quantity of the ultra-large type blast furnace and reaching horizontal 70% or more of full blast, wind amplitude is added to be less than or equal to 300m3/ min/ times, add wind interval to be more than or equal to 20min;
When monitoring the air quantity of the ultra-large type blast furnace and reaching horizontal 80% or more of full blast, wind amplitude is added to be less than or equal to 200m3/ min/ times, add wind interval to be more than or equal to 15min;
When monitoring the air quantity of the ultra-large type blast furnace and reaching horizontal 95% or more of full blast, wind amplitude is added to be less than or equal to 100m3/ min/ times, add wind interval to be more than or equal to 15min.
Preferably, the control ultra-large type blast furnace plus wind parameter, specifically further include:
The full blast total oxygen time for controlling the ultra-large type blast furnace is the half of blowing-out time.
Preferably, described that blowing-out disorderly material control is carried out to the ultra-large type blast furnace, it specifically includes:
Before reaching cohesive zone under blowing-out depth stockline disorderly material, the air-flow and heat of real-time monitoring and the control ultra-large type blast furnace Degree;
It controls constant in pressure difference furnace and control coal gas fluctuating range and is less than default fluctuation threshold.
One or more technical solution through the invention, the invention has the advantages that advantage:
The invention discloses a kind of air-supply restoration methods, and being primarily directed to ultra-large type blast furnace, (coke is negative in heavy load Lotus is greater than the fast quick-recovery of the working of a furnace 5.50), under big coal ratio (coal ratio is higher than 195kg/t) smelting condition after blowing-out.This method is intended to The edge coal gas of the ultra-large type blast furnace is dredged by controlling, while enhancing the center coal gas aperture of the ultra-large type blast furnace, it is excellent Change air-supply recovery process in plus wind parameter, control blowing-out disorderly expect, and to ultra-large type blast furnace carry out blowing-out, air-supply stop it is voltage-controlled It makes, to shorten recovery time, production loss caused by avoiding the working of a furnace from fluctuating and quickly full blast, which reach, to be produced.This method can be effectively reduced The air-supply recovery time of ultra-large type blast furnace improves blast fumance efficiency, reduces smelting cost.This method is suitble to smelt in heavy load Ultra-large type blast furnace on use.
Detailed description of the invention
Fig. 1 is a kind of implementation process figure for restoration methods of blowing in the embodiment of the present invention.
Specific embodiment
In order to make the application the technical staff in the technical field be more clearly understood that the application, with reference to the accompanying drawing, Technical scheme is described in detail by specific embodiment.
The invention discloses a kind of air-supply restoration methods, are primarily directed to ultra-large type blast furnace (dischargeable capacity 4000m3) After being overhauled after blowing-out under heavy load (coke load is greater than 5.50), big coal ratio (coal ratio is higher than 195kg/t) smelting condition, blow extensive Priority and difficulty problem during multiple, the adjustment of integrated application blast furnace and operating method in blowing-out and air-supply, so that blast furnace is as early as possible Full blast avoids the working of a furnace from fluctuating, can effectively shorten recovery time up to producing, and improves blast fumance efficiency, reduces and smelts ingredient.
It is the specific implementation process figure of air-supply restoration methods of the invention referring now to Fig. 1.
Step 11, during air-supply recovery is carried out after blowing-out, the edge coal gas of the ultra-large type blast furnace is dredged in control, Enhance the center coal gas aperture of the ultra-large type blast furnace simultaneously.
During carrying out air-supply recovery after blowing-out, the edge coal gas of the ultra-large type blast furnace is dredged in control, is increased simultaneously Before the center coal gas aperture of the strong ultra-large type blast furnace, the working of a furnace is controlled before blowing-out, makes [Si] control 0.3% or more, iron 1500 DEG C of coolant-temperature gage or more.
Further, during air-supply recovery is carried out after blowing-out, the edge coal of the ultra-large type blast furnace is dredged in control Gas, while before enhancing the center coal gas aperture of the ultra-large type blast furnace is needed according to moving back load 0.3-0.5, contracting mine batch 5-10t Load is moved back to carry out blowing-out material.
In particular it is necessary to get hold of the stability state of the working of a furnace before blowing-out, stablizes full blast level, carries out furnace temperature, [Si] is controlled 0.3% or more, 1500 DEG C of molten iron temperature or more.If above-mentioned state is not achieved, can shift to an earlier date according to the working of a furnace is practical The zone of reasonableness of requirement can be reached by moving back within 24 hours load extremely.
Further, blowing-out material suitably should move back mine batch and load more, the fast quick-recovery after being conducive to air-supply in this way.Heavy load It is as far as possible in terms of load to move back in order to fast quick-recovery when blowing-out more.It moves back load and criticizes 5-10t according to 0.3-0.5, contracting mine is moved back to slap It holds.
Further, during air-supply recovery is carried out after blowing-out, the edge coal of the ultra-large type blast furnace is dredged in control Gas, while before enhancing the center coal gas aperture of the ultra-large type blast furnace, the lip temperature value of real-time monitoring coal gas, described in judgement Whether lip temperature value is less than preset temperature threshold;If so, indicating that the edge coal gas is overweight, and then controls and dredge described surpass The edge coal gas of large blast furnace, while enhancing the center coal gas aperture of the ultra-large type blast furnace.
Specifically, center and peripheral coal gas is dredged after air-supply in time, guarantees the gas flow distribution that both ends are more increased.According to height Furnace operates real process: in the big coal of heavy load than air-supply initial stage, edge coal gas is overweight (lip temperature is less than 100 DEG C), before blowing-out It is very big with coal gas metamorphosis after air-supply, therefore it is same that edge coal gas is dredged in time when air-supply recovery under heavy load smelting condition When suitably enhance center coal gas aperture, to guarantee the more open of two coal gas accesses, be conducive to quick windward and restore.In addition root is needed According to lip temperature situation of change, oxygen supply opportunity is determined, because edge can aggravate to expecting that speed becomes faster after oxygen.
Center and peripheral coal gas is dredged to increase coal gas access, control plus wind return oxygen and returns load rhythm to stablize coal gas State can control material ruler and press to stablize and press magnitude relation, so that blast furnace is restored full blast state as early as possible, reduce in recovery process Working of a furnace fluctuation.
Step 12, control the ultra-large type blast furnace adds wind parameter.
In the specific implementation process, stop, in recovery process of blowing in heavy load, big coal ratio, especially long-term blowing-out In the case of, it to control and add wind rhythm, to coal gas certain stationary phase.Control the ultra-large type blast furnace adds wind parameter, specifically It include: that Oxygen control is carried out to the ultra-large type blast furnace;Or coal gas control is carried out to the ultra-large type blast furnace;Or to the super large Type blast furnace carries out Boiler pressure control.
It is specifically introduced below.
Carry out Oxygen control to the ultra-large type blast furnace, specifically include: the air quantity for monitoring the ultra-large type blast furnace is less than entirely The 70% of wind levels is then forbidden using oxygen;When monitoring the air quantity of the ultra-large type blast furnace and being in preset range, control flow of oxygen is small In 10000m3/h;Wherein, the preset range is [the 70% of full blast level, the 80% of full blast level].Specifically, air quantity Not up to full blast it is horizontal 70% when forbid with oxygen, reach full blast it is horizontal 80% within flow of oxygen must not exceed 10000m3/ H, while paying attention to steady air current and temperature control, with to carry out reply in furnace after oxygen, to prevent the unexpected substantially uplink of furnace temperature, Caused coal gas can't get away, and the phenomenon that big pipeline etc. causes coal gas not normal occurs.
Coal gas control is carried out to the ultra-large type blast furnace, specifically includes: monitoring that the air quantity of the ultra-large type blast furnace reaches Full blast it is horizontal 70%, and when pressure difference is greater than the 80% of pressure difference during normal production, forbids plus wind;Monitor that pressure oscillation is greater than just Timely checking control when normal pressure power 10%.Specifically, appropriate steady to coal gas when air quantity reaches horizontal 70% of full blast Periodically, pressure difference is controlled in operation, wind is firmly not added when pressure difference is higher, cannot firmly destroy coal gas;Pressure instability is wanted when standing out Timely checking control.
Boiler pressure control is carried out to the ultra-large type blast furnace, is specifically included:
When monitoring the air quantity of the ultra-large type blast furnace and reaching horizontal 60% of full blast, wind amplitude is added to be less than or equal to 500m3/ Min/ times, wind interval is added to be more than or equal to 20min;
When monitoring the air quantity of the ultra-large type blast furnace and reaching horizontal 70% or more of full blast, wind amplitude is added to be less than or equal to 300m3/ min/ times, add wind interval to be more than or equal to 20min;
When monitoring the air quantity of the ultra-large type blast furnace and reaching horizontal 80% or more of full blast, wind amplitude is added to be less than or equal to 200m3/ min/ times, add wind interval to be more than or equal to 15min;
When monitoring the air quantity of the ultra-large type blast furnace and reaching horizontal 95% or more of full blast, wind amplitude is added to be less than or equal to 100m3/ min/ times, add wind interval to be more than or equal to 15min.
Further, the full blast total oxygen time for controlling the ultra-large type blast furnace is the half of blowing-out time.That is, complete Wind, the control of total oxygen time are the 1/2 of the blowing-out time.
Further, blowing-out previous cycle prevents offensive adjustment to during recovery full blast, avoids that airflow fluctuation occurs.
Step 13, blowing-out disorderly material control is carried out to the ultra-large type blast furnace.
In the specific implementation process, before reaching cohesive zone under blowing-out depth stockline disorderly material, described in real-time monitoring and control The air-flow and temperature of ultra-large type blast furnace;It controls constant in pressure difference furnace and control coal gas fluctuating range and is less than default fluctuation threshold. That is, blowing-out depth stockline pays attention to steady air current and temperature control before reaching cohesive zone under disorderly expecting, operate with strict control Based on pressure difference, pressure instability, timely checking control when standing out, while preventing offensive adjustment during crossing disorderly material, it avoids that coal occurs Wave is dynamic.
Step 14, to the ultra-large type blast furnace carry out blowing-out, air-supply stop voltage-controlled system so that press will be with bosh tolerance phase Matching.
Further, after full blast, charging is adjusted into the state to blowing-out according to the working of a furnace is practical, while gradually restoring negative Lotus.
In the above implementation process, by reducing, blowing-out material coke load, coal gas is dredged in adjustment air-supply charging, optimization is blown In recovery process air quantity and pressure difference control come shorten recovery time, reduce coke consumption, avoid the working of a furnace fluctuate caused by yield damage It loses and quickly full blast reaches production.This method can be effectively reduced the air-supply recovery time of ultra-large type blast furnace, improve blast fumance efficiency, Reduce smelting cost.This method is suitble to use on the ultra-large type blast furnace that heavy load is smelted.
One or more embodiment through the invention, the invention has the advantages that advantage:
The invention discloses a kind of air-supply restoration methods, and being primarily directed to ultra-large type blast furnace, (coke is negative in heavy load Lotus is greater than the fast quick-recovery of the working of a furnace 5.50), under big coal ratio (coal ratio is higher than 195kg/t) smelting condition after blowing-out.This method is intended to The edge coal gas of the ultra-large type blast furnace is dredged by controlling, while enhancing the center coal gas aperture of the ultra-large type blast furnace, it is excellent Change air-supply recovery process in plus wind parameter, control blowing-out disorderly expect, and to ultra-large type blast furnace carry out blowing-out, air-supply stop it is voltage-controlled It makes, to shorten recovery time, production loss caused by avoiding the working of a furnace from fluctuating and quickly full blast, which reach, to be produced.This method can be effectively reduced The air-supply recovery time of ultra-large type blast furnace improves blast fumance efficiency, reduces smelting cost.This method is suitble to smelt in heavy load Ultra-large type blast furnace on use.
Although the preferred embodiment of the application has been described, but one of ordinary skilled in the art once knows substantially Creative concept, then additional changes and modifications may be made to these embodiments.It is wrapped so the following claims are intended to be interpreted as It includes preferred embodiment and falls into all change and modification of the application range.
Obviously, those skilled in the art can carry out various modification and variations without departing from the essence of the application to the application Mind and range.In this way, if these modifications and variations of the application belong to the range of the claim of this application and its equivalent technologies Within, then the application is also intended to include these modifications and variations.

Claims (10)

1. a kind of air-supply restoration methods are mainly used for ultra-large type blast furnace sending when blowing-out under the smelting condition of the big coal ratio of heavy load Wind restores, and the ultra-large type blast furnace is dischargeable capacity 4000m3More than, heavy load is 5.50 or more coke load, and big coal ratio is coal Than 195kg/t or more, which is characterized in that the described method includes:
During carrying out air-supply recovery after blowing-out, the edge coal gas of the ultra-large type blast furnace is dredged in control, while enhancing institute State the center coal gas aperture of ultra-large type blast furnace;
Control the ultra-large type blast furnace adds wind parameter;
Blowing-out disorderly material control is carried out to the ultra-large type blast furnace;
To the ultra-large type blast furnace carry out blowing-out, air-supply stop voltage-controlled system so that press to match with bosh tolerance.
2. the method as described in claim 1, which is characterized in that dredge the edge coal of the ultra-large type blast furnace in the control Gas, while before enhancing the center coal gas aperture of the ultra-large type blast furnace, the method also includes:
The working of a furnace is controlled before blowing-out, makes [Si] control 0.3% or more, 1500 DEG C of molten iron temperature or more.
3. the method as described in claim 1, which is characterized in that described to make [Si] control 0.3% or more, molten iron temperature 1500 DEG C or more after, the method also includes:
According to load 0.3-0.5 is moved back, contracting mine batch 5-10t moves back load to carry out blowing-out material.
4. the method as described in claim 1, which is characterized in that it is described to control the edge coal gas for dredging the ultra-large type blast furnace, Before the center coal gas aperture for enhancing the ultra-large type blast furnace simultaneously, the method also includes:
The lip temperature value of real-time monitoring coal gas, judges whether the lip temperature value is less than preset temperature threshold;
If so, indicating that the edge coal gas is overweight, and then the edge coal gas for dredging the ultra-large type blast furnace is controlled, enhanced simultaneously The center coal gas aperture of the ultra-large type blast furnace.
5. the method as described in claim 1, which is characterized in that the control ultra-large type blast furnace adds wind parameter, specifically Include:
Oxygen control is carried out to the ultra-large type blast furnace;Or
Coal gas control is carried out to the ultra-large type blast furnace;Or
Boiler pressure control is carried out to the ultra-large type blast furnace.
6. method as claimed in claim 5, which is characterized in that it is described that Oxygen control is carried out to the ultra-large type blast furnace, specifically Include:
The air quantity for monitoring the ultra-large type blast furnace is less than horizontal 70% of full blast, then forbids using oxygen;
When monitoring the air quantity of the ultra-large type blast furnace and being in preset range, control flow of oxygen is less than 10000m3/h;Wherein, described Preset range is [the 70% of full blast level, the 80% of full blast level].
7. method as claimed in claim 5, which is characterized in that it is described that coal gas control is carried out to the ultra-large type blast furnace, specifically Include:
Monitor that the air quantity of the ultra-large type blast furnace reaches horizontal 70% of full blast, and pressure difference is greater than pressure difference during normal production Forbid adding wind when 80%;
Monitor timely checking control when pressure oscillation is greater than normal pressure 10%.
8. method as claimed in claim 5, which is characterized in that it is described that Boiler pressure control is carried out to the ultra-large type blast furnace, specifically Include:
When monitoring the air quantity of the ultra-large type blast furnace and reaching horizontal 60% of full blast, wind amplitude is added to be less than or equal to 500m3/ min/ times, Wind interval is added to be more than or equal to 20min;
When monitoring the air quantity of the ultra-large type blast furnace and reaching horizontal 70% or more of full blast, wind amplitude is added to be less than or equal to 300m3/ Min/ times, wind interval is added to be more than or equal to 20min;
When monitoring the air quantity of the ultra-large type blast furnace and reaching horizontal 80% or more of full blast, wind amplitude is added to be less than or equal to 200m3/ Min/ times, wind interval is added to be more than or equal to 15min;
When monitoring the air quantity of the ultra-large type blast furnace and reaching horizontal 95% or more of full blast, wind amplitude is added to be less than or equal to 100m3/ Min/ times, wind interval is added to be more than or equal to 15min.
9. method as claimed in claim 5, which is characterized in that the control ultra-large type blast furnace adds wind parameter, specifically Further include:
The full blast total oxygen time for controlling the ultra-large type blast furnace is the half of blowing-out time.
10. the method as described in claim 1, which is characterized in that it is described that blowing-out disorderly material control is carried out to the ultra-large type blast furnace, It specifically includes:
Before reaching cohesive zone under blowing-out depth stockline disorderly material, the air-flow and temperature of real-time monitoring and the control ultra-large type blast furnace;
It controls constant in pressure difference furnace and control coal gas fluctuating range and is less than default fluctuation threshold.
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CN110283953A (en) * 2019-07-29 2019-09-27 广东韶钢松山股份有限公司 Smelting control method, device, electronic equipment and computer readable storage medium
CN110283953B (en) * 2019-07-29 2021-01-05 广东韶钢松山股份有限公司 Smelting control method and device, electronic equipment and computer readable storage medium
CN111172337A (en) * 2020-01-16 2020-05-19 新兴铸管股份有限公司 Filling type blowing-out method for blast furnace

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