CN109623388A - A kind of gear machining equipment and its processing technology - Google Patents
A kind of gear machining equipment and its processing technology Download PDFInfo
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- CN109623388A CN109623388A CN201910077338.XA CN201910077338A CN109623388A CN 109623388 A CN109623388 A CN 109623388A CN 201910077338 A CN201910077338 A CN 201910077338A CN 109623388 A CN109623388 A CN 109623388A
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- gear
- driver
- broaching tool
- punching
- telescopic rod
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
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Abstract
The invention discloses a kind of gear machining equipment and its processing technologys, comprising: pedestal, runner assembly, fastening assembly, turning tool component and broaching tool component；Runner assembly includes rotating disc, rotation axis, gear set and motor；Fastening assembly includes fixed disk, connecting cylinder, air bag, tracheae, adapter and air pump；Turning tool component includes slide, hydraulic telescopic rod, cutter head and controller；Broaching tool component includes footstock, punching broaching tool, spline broach, driver one and driver two；Workpiece is sleeved in fixed disk；Rotation axis rotation, punching broaching tool, which moves downward, to be punched out；Jointing outer circle simultaneously；Motor stalls, spline broach move downward cutting spline；After the completion of cutting, punching broaching tool, spline broach and hydraulic telescopic rod reset.The present invention can be realized odd-side driving gear in rotation, and spline punching and excircle are modified while being carried out, and internal spline is processed when stopping operating, and gear does not need to dismantle installation again, and processing efficiency and precision are high.
Description
Technical field
The present invention relates to gear machining technology fields, more particularly to a kind of to be exclusively used in adding for odd-side driving gear
Tooling is set and its processing technology.
Background technique
Currently, continuous expansion of the gear with application, structure also become increasingly complex.Existing many gears produce to meet
The transmission demand of product requires to carry out the change in structure；For example the odd-side driving gear in automotive field is exactly a kind of structure
Complicated gear, the entire manufacture process of this gear is very many and diverse, needs to complete by more than ten procedures, with
The progress of science and technology, the process equipment and processing method of existing odd-side driving gear can satisfy its processing request substantially.
But process the hard turner skill of each end face due to the center of gravity problem of positioning and this kind of gear often occur processing less than
The case where position, the processing of internal splines also has significant limitation.Therefore, because the complexity of its structure, causes in process
In frequently replace fixture and machining tool, entire effect its machining accuracy and processing efficiency.
Therefore, how the processing unit (plant) and processing method of a kind of efficient, high-precision odd-side driving gear are provided, is ability
The problem of field technique personnel's urgent need to resolve.
Summary of the invention
In view of this, can be realized realization to odd-side the present invention provides a kind of gear machining equipment and its processing technology
The rapidly and efficiently processing of gear is driven, it is easy to operate, machining accuracy is high.
To achieve the goals above, the present invention adopts the following technical scheme:
A kind of gear machining equipment, comprising: pedestal, runner assembly, fastening assembly, turning tool component and broaching tool component；
Wherein, the runner assembly includes rotating disc, rotation axis, gear set and motor；The rotating disc is set to described
On pedestal；The rotating disc bottom surface and the rotation axis connection；The motor passes through the gear set and the rotation axis connection；
The fastening assembly includes fixed disk, connecting cylinder, air bag, tracheae, adapter and air pump；Two fixed disks it
Between be provided with the connecting cylinder, I-shaped structure is collectively formed, and be fixedly arranged on the rotating disc；The air bag is set to described
The outer wall of connecting cylinder；Described tracheae one end is connected to the air bag, and the other end is pierced by described along the axial direction of the rotation axis
Rotation axis is connected with the adapter, and the adapter is connected with the air pump；
The turning tool component includes slide, hydraulic telescopic rod, cutter head and controller；The slide is set to the pedestal
On, and it is located at the outside of the rotating disc；The hydraulic telescopic rod is set on the slide；The cutter head is set to the liquid
Press the top of telescopic rod；The controller and the hydraulic telescopic rod are electrically connected；
The broaching tool component includes footstock, punching broaching tool, spline broach, driver one and driver two；The footstock pair
The top of the pedestal should be set to；The spline broach is hollow structure, and the spline broach is sleeved on the punching broaching tool
Outside, and be adapted to the punching broaching tool；The driver one and the driver two are all set on the footstock, described
Driver one is connect with the punching broaching tool, and the driver two is connect with the spline broach.
Through the above technical solutions, the present invention carries out odd-side driving gear using the punching broaching tool and spline broach of suit
Internal spline processing；Meanwhile cooperating external lathe tool external circumference progress Shape correction simultaneously, realize the interior of odd-side driving gear
Outer simultaneous processing.Moreover, improving the fixed stability of gear by the fastening assembly with air bag, repeated removal tooth is not needed
Processing can be completed in wheel.Easy to operate, high production efficiency and machining accuracy height.
Preferably, further include control panel in a kind of above-mentioned gear machining equipment, the control panel respectively with it is described
Motor, the air pump, the controller, the driver one and the driver two are electrically connected.The setting of control panel makes
The automation of process equipment and intelligence degree are higher, and the PLC numerical control for controlling programming and driving is provided in control panel
System realizes automation manipulation.
Preferably, in a kind of above-mentioned gear machining equipment, rubber ring is provided on the periphery of the fixed disk.It can
Bore, and increasing friction force are protected, fastening force is improved.
Preferably, in a kind of above-mentioned gear machining equipment, the adapter includes the sealing drums of two rotation connections.Turn
The setting of connector can guarantee rotation axis in the rotation, and the tracheae inside rotation axis rotates with it, and outside rotation axis
Tracheae not can rotate, and structure is simple, using ingenious.
Preferably, in a kind of above-mentioned gear machining equipment, the gear set includes two pitch wheels, and one
The gear is set in the rotation axis, another described gear is connect with the motor.Further increase the stabilization of rotation
Property.
Preferably, in a kind of above-mentioned gear machining equipment, the diameter of the rotating disc is greater than the diameter of the fixed disk.
The position-limiting action to workpiece can be played, the machining accuracy after fixing is higher.
The present invention also provides a kind of gear working methods, specifically includes the following steps:
S1 is by the inner hole sleeve of workpiece in the fixed disk；
The rotation of rotation axis described in motor driven described in S2, the driver one drive the punching broaching tool to move downward progress
Punching；Meanwhile the controller drives the hydraulic telescopic rod mobile to the workpiece direction, by the jointing outside
Circle；
Motor stalls described in S3, the driver two drive the spline broach to move downward cutting spline；Cutting
After the completion, the driver one and the driver two drive the punching broaching tool and the spline broach to reset；The control
Device drives the hydraulic telescopic rod to reset.
It is being rotated through the above technical solutions, gear working method provided by the invention can be realized odd-side driving gear
When, spline punching and excircle are modified while being carried out, and internal spline are processed when stopping operating, gear does not need to dismantle peace again
Dress, high in machining efficiency and machining accuracy are high.
Preferably, in a kind of above-mentioned gear working method, in S1: the air pump starting, by the tracheae to institute
State air bag inflation.Further increase the fixed effect of gear.
Preferably, in a kind of above-mentioned gear working method, in S2: it is same that the controller controls the hydraulic telescopic rod
Stretching motion of the Shi Jinhang in the sliding and vertical direction in the slide direction.It can guarantee to realize in both direction
The amount of feeding, machining accuracy are higher.
Preferably, in a kind of above-mentioned gear working method, the punching broaching tool is synchronous when resetting with the spline broach
It is mobile.Reset speed is fast, high in machining efficiency.
It can be seen via above technical scheme that compared with prior art, the present disclosure provides a kind of Gear Processing dresses
It sets and its processing technology, has the advantages that
1, in gear machining equipment provided by the invention, odd-side is driven using the punching broaching tool and spline broach of suit
Gear carries out internal spline processing；Meanwhile cooperating external lathe tool external circumference progress Shape correction simultaneously, realize odd-side driving
The inside and outside simultaneous processing of gear.Moreover, improving the fixed stability of gear by the fastening assembly with air bag, weight is not needed
Processing can be completed in disassembly gear again.Easy to operate, high production efficiency and machining accuracy height.
2, in gear working method provided by the invention, it can be realized odd-side driving gear in rotation, spline punching
It modifies while carrying out with excircle, internal spline is processed when stopping operating, gear does not need to dismantle installation, processing efficiency again
High and machining accuracy is high.
3, there is the control panel of programming and driving function by being arranged, realize the manipulation to the present apparatus, automation and intelligence
It is higher degree to be changed.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
The embodiment of invention for those of ordinary skill in the art without creative efforts, can also basis
The attached drawing of offer obtains other attached drawings.
Fig. 1 attached drawing is overall structure diagram provided by the invention；
Fig. 2 attached drawing is the circuit connection diagram of control panel provided by the invention.
Wherein:
1 is pedestal, and 2 be runner assembly, and 21 be rotating disc, and 22 be rotation axis, and 23 be gear set, and 24 be motor, and 3 be fastening
Component, 31 be fixed disk, and 32 be connecting cylinder, and 33 be air bag, and 34 be tracheae, and 35 be adapter, and 36 be air pump, and 37 be rubber ring, 4
It is slide for turning tool component, 41,42 be hydraulic telescopic rod, and 43 be cutter head, and 44 be controller, and 5 be broaching tool component, and 51 be footstock,
52 be punching broaching tool, and 53 be spline broach, and 54 be driver one, and 55 be driver two, and 6 be control panel, and 7 be workpiece.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment 1:
Referring to attached drawing 1, the embodiment of the invention discloses a kind of gear machining equipments, comprising: pedestal 1, runner assembly 2, tight
Gu component 3, turning tool component 4 and broaching tool component 5；
Wherein, runner assembly 2 includes rotating disc 21, rotation axis 22, gear set 23 and motor 24；Rotating disc 21 is set to bottom
On seat 1；21 bottom surface of rotating disc is connect with rotation axis 22；Motor 24 is connect by gear set 23 with rotation axis 22；
Fastening assembly 3 includes fixed disk 31, connecting cylinder 32, air bag 33, tracheae 34, adapter 35 and air pump 36；Two solid
It is provided with connecting cylinder 32 between price fixing 31, I-shaped structure is collectively formed, and is fixedly arranged on rotating disc 21；33 company of being set to of air bag
The outer wall of connect cylinder 32；34 one end of tracheae is connected to air bag 33, and the other end is pierced by rotation axis 22 along the axial direction of rotation axis 22 and connects
It is connected to adapter 35, adapter 35 is connected with air pump 36；
Turning tool component 4 includes slide 41, hydraulic telescopic rod 42, cutter head 43 and controller 44；Slide 41 is set to pedestal 1
On, and it is located at the outside of rotating disc 21；Hydraulic telescopic rod 42 is set on slide 41；Cutter head 43 is set to hydraulic telescopic rod 42
Top；Controller 44 and hydraulic telescopic rod 42 are electrically connected；
Broaching tool component 5 includes footstock 51, punching broaching tool 52, spline broach 53, driver 1 and driver 2 55；Footstock
51 are correspondingly arranged in the top of pedestal 1；Spline broach 53 is hollow structure, and spline broach 53 is sleeved on the outer of punching broaching tool 52
Side, and be adapted to punching broaching tool 52；Driver 1 and driver 2 55 are all set on footstock 51, driver 1 and punching
Broaching tool 52 connects, and driver 2 55 is connect with spline broach 53.
Further include control panel 6 referring to attached drawing 2, control panel 6 respectively with motor 24, air pump 36, controller 44, driving
Device 1 and driver 2 55 are electrically connected.
In order to further optimize the above technical scheme, rubber ring 37 is provided on the periphery of fixed disk 31.
In order to further optimize the above technical scheme, adapter 35 includes the sealing drum of two rotation connections.
In order to further optimize the above technical scheme, gear set 23 includes two pitch wheels, and a gear is set
It is placed in rotation axis 22, another gear is connect with motor 24.
In order to further optimize the above technical scheme, the diameter of rotating disc 21 is greater than the diameter of fixed disk 31.
The operation principle of the present invention is that:
By the inner hole sleeve of workpiece 7 in two fixed disks 31, booster air pump 36 inflates air bag 33, after air bag 36 is inflated
The inner hole of workpiece pressing 7, further increases fastening effect.
Start motor 24, rotation axis 22 drives rotating disc 21 to rotate, and then workpiece 7 is driven to rotate.
Driver 1 starts, and pushes punching broaching tool 52 mobile to 7 direction of workpiece, is punched out；Meanwhile controller 44 drives
Hydrodynamic pressure telescopic rod 42 is mobile to 7 direction of workpiece, and the stretching motion up and down of cooperation hydraulic telescopic rod 42 repairs 7 outer circle of workpiece
It is whole.
After the completion of punching and finishing, stops motor 24 and work.
Driver 2 55 starts, and pushes spline broach 53 mobile to workpiece direction, processes internal spline.
After processing is completed, driver 1 drives punching broaching tool 52 synchronous with spline broach 53 to internal spline with driver 2 55
It resets upwards.Controller 44 drives hydraulic telescopic rod 42 to reset to the direction far from workpiece 7.
Embodiment 2:
Referring to attached drawing 1, the embodiment of the invention discloses a kind of gear working methods, specifically includes the following steps:
S1 is by the inner hole sleeve of workpiece in fixed disk 31；
S2 motor 24 drives rotation axis 22 to rotate, and driver 1 drives punching broaching tool 52 to move downward and is punched out；Together
When, controller 44 drives hydraulic telescopic rod 42 mobile to workpiece direction, modifies outer circle by cutter head 43；
S3 motor 24 stops operating, and driver 2 55 drives spline broach 53 to move downward cutting spline；After the completion of cutting,
Driver 1 and driver 2 55 drive punching broaching tool 52 and spline broach 53 to reset；Controller 44 drives hydraulic telescopic rod 42
It resets.
In order to further optimize the above technical scheme, in S1: air pump 36 starts, and is inflated by tracheae 34 to air bag 33.
In order to further optimize the above technical scheme, in S2: controller 44 controls hydraulic telescopic rod 42 and carries out simultaneously
The sliding in 41 direction of slide and the stretching motion in vertical direction.
In order to further optimize the above technical scheme, in S3: punching broaching tool 52 is synchronous when resetting with spline broach 53 to be moved
It is dynamic.
Each embodiment in this specification is described in a progressive manner, the highlights of each of the examples are with other
The difference of embodiment, the same or similar parts in each embodiment may refer to each other.For device disclosed in embodiment
For, since it is corresponded to the methods disclosed in the examples, so being described relatively simple, related place is said referring to method part
It is bright.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest scope of cause.
Claims (10)
1. a kind of gear machining equipment characterized by comprising pedestal (1), runner assembly (2), fastening assembly (3), lathe tool group
Part (4) and broaching tool component (5)；
Wherein, the runner assembly (2) includes rotating disc (21), rotation axis (22), gear set (23) and motor (24)；Described turn
Moving plate (21) is set on the pedestal (1)；Rotating disc (21) bottom surface is connect with the rotation axis (22)；The motor
(24) it is connect by the gear set (23) with the rotation axis (22)；
The fastening assembly (3) includes that fixed disk (31), connecting cylinder (32), air bag (33), tracheae (34), adapter (35) are gentle
It pumps (36)；The connecting cylinder (32) are provided between two fixed disks (31), I-shaped structure are collectively formed, and be fixedly arranged on
On the rotating disc (21)；The air bag (33) is set to the outer wall of the connecting cylinder (32)；Described tracheae (34) one end and institute
Air bag (33) connection is stated, the other end is pierced by the rotation axis (22) along the axial direction of the rotation axis (22) and is connected with described turn
Connector (35), the adapter (35) are connected with the air pump (36)；
The turning tool component (4) includes slide (41), hydraulic telescopic rod (42), cutter head (43) and controller (44)；The slide
(41) it is set on the pedestal (1), and is located at the outside of the rotating disc (21)；The hydraulic telescopic rod (42) is set to institute
It states on slide (41)；The cutter head (43) is set to the top of the hydraulic telescopic rod (42)；The controller (44) with it is described
Hydraulic telescopic rod (42) is electrically connected；
The broaching tool component (5) includes footstock (51), punching broaching tool (52), spline broach (53), driver one (54) and driving
Device two (55)；The footstock (51) is correspondingly arranged in the top of the pedestal (1)；The spline broach (53) is hollow structure,
The spline broach (53) is sleeved on the outside of the punching broaching tool (52), and is adapted to the punching broaching tool (52)；The drive
Dynamic device one (54) and the driver two (55) are all set on the footstock (51), the driver one (54) and the punching
Broaching tool (52) connection, the driver two (55) connect with the spline broach (53).
2. a kind of gear machining equipment according to claim 1, which is characterized in that further include control panel (6), the control
Panel (6) processed respectively with the motor (24), the air pump (36), the controller (44), the driver one (54) and institute
State driver two (55) electric connection.
3. a kind of gear machining equipment according to claim 1, which is characterized in that on the periphery of the fixed disk (31)
It is provided with rubber ring (37).
4. a kind of gear machining equipment according to claim 1, which is characterized in that the adapter (35) includes two and turns
The sealing drum of dynamic connection.
5. a kind of gear machining equipment according to claim 1, which is characterized in that the gear set (23) includes two phases
Intermeshed gear, a gear are set on the rotation axis (22), another described gear and the motor (24)
Connection.
6. a kind of gear machining equipment according to claim 1, which is characterized in that the diameter of the rotating disc (21) is greater than
The diameter of the fixed disk (31).
7. a kind of processing method of the gear machining equipment using any one of claim 1-6, which is characterized in that specifically include
Following steps:
S1 is by the inner hole sleeve of workpiece on the fixed disk (31)；
Motor described in S2 (24) drives rotation axis (22) rotation, and the driver one (54) drives the punching broaching tool (52)
It moves downward and is punched out；Meanwhile the controller (44) drives hydraulic telescopic rod (42) Xiang Suoshu workpiece (7) direction to move
It is dynamic, outer circle is modified by the cutter head (43)；
Motor described in S3 (24) stops operating, and the driver two (55) drives the spline broach (53) to move downward cutting flower
Key；After the completion of cutting, the driver one (54) and the driver two (55) drive the punching broaching tool (52) and the flower
Key broaching tool (53) resets；The controller (44) drives the hydraulic telescopic rod (42) to reset.
8. a kind of gear working method according to claim 7, which is characterized in that in S1: air pump (36) starting,
It is inflated by the tracheae (34) Xiang Suoshu air bag (33).
9. a kind of gear working method according to claim 7, which is characterized in that in S2: controller (44) control
It makes the hydraulic telescopic rod (42) while carrying out the flexible fortune in the sliding and vertical direction in the slide (41) direction
It is dynamic.
10. a kind of gear working method according to claim 7, which is characterized in that in S3: the punching broaching tool (52)
Synchronizing moving when being resetted with the spline broach (53).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910077338.XA CN109623388A (en) | 2019-01-20 | 2019-01-20 | A kind of gear machining equipment and its processing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910077338.XA CN109623388A (en) | 2019-01-20 | 2019-01-20 | A kind of gear machining equipment and its processing technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109623388A true CN109623388A (en) | 2019-04-16 |
Family
ID=66063914
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910077338.XA Pending CN109623388A (en) | 2019-01-20 | 2019-01-20 | A kind of gear machining equipment and its processing technology |
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| Country | Link |
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| CN (1) | CN109623388A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110303329A (en) * | 2019-08-01 | 2019-10-08 | 柳州职业技术学院 | A kind of automotive transmission processing fixed device and its fixing means |
| CN112845795A (en) * | 2020-12-28 | 2021-05-28 | 浙江格洛博机械科技股份有限公司 | Continuous spline forming equipment for inner hub of gearbox brake |
| CN114850809A (en) * | 2022-04-21 | 2022-08-05 | 新昌县金鹰齿轮箱有限公司 | Manufacturing method of internal spline gear for engineering vehicle |
-
2019
- 2019-01-20 CN CN201910077338.XA patent/CN109623388A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110303329A (en) * | 2019-08-01 | 2019-10-08 | 柳州职业技术学院 | A kind of automotive transmission processing fixed device and its fixing means |
| CN110303329B (en) * | 2019-08-01 | 2021-01-29 | 柳州职业技术学院 | Fixing device for machining automobile transmission and fixing method thereof |
| CN112845795A (en) * | 2020-12-28 | 2021-05-28 | 浙江格洛博机械科技股份有限公司 | Continuous spline forming equipment for inner hub of gearbox brake |
| CN114850809A (en) * | 2022-04-21 | 2022-08-05 | 新昌县金鹰齿轮箱有限公司 | Manufacturing method of internal spline gear for engineering vehicle |
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