CN109619643A - A kind of tobacco double loop flavoring and casing redundancy feeding system and method - Google Patents
A kind of tobacco double loop flavoring and casing redundancy feeding system and method Download PDFInfo
- Publication number
- CN109619643A CN109619643A CN201811485620.3A CN201811485620A CN109619643A CN 109619643 A CN109619643 A CN 109619643A CN 201811485620 A CN201811485620 A CN 201811485620A CN 109619643 A CN109619643 A CN 109619643A
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- China
- Prior art keywords
- flavoring
- casing
- valve
- pipeline
- casing pipeline
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 241000208125 Nicotiana Species 0.000 title claims abstract description 16
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000003205 fragrance Substances 0.000 claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 13
- 238000010926 purge Methods 0.000 claims abstract description 11
- 230000008676 import Effects 0.000 claims description 9
- 238000010923 batch production Methods 0.000 claims description 6
- 238000011084 recovery Methods 0.000 claims description 6
- 238000012423 maintenance Methods 0.000 claims description 5
- 238000012840 feeding operation Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000007547 defect Effects 0.000 abstract description 2
- 230000002159 abnormal effect Effects 0.000 description 2
- 235000019504 cigarettes Nutrition 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/12—Steaming, curing, or flavouring tobacco
Landscapes
- Fats And Perfumes (AREA)
Abstract
The invention discloses a kind of tobacco double loop flavoring and casing redundancy feeding system and method, including PLC and first flavoring and casing pipeline the second flavoring and casing pipeline of connection is controlled with PLC；The first flavoring and casing pipeline includes pipeline ontology and the outlet valve being arranged on pipeline ontology, blows valve, purge valve, bypass valve, fragrance pump, shut-off valve, flowmeter, nozzle group valve, material returning valve and nozzle clearly.The present invention is fed using double loop flavoring and casing redundancy, is reduced the influence that flavoring and casing system breaks down to product quality, is avoided the occurrence of mass defect, guarantees the stability of flavoring and casing system operation, improve scrap prodn. line production efficiency.
Description
Technical field
The invention belongs to cigarette primary processing flavoring and casing technical fields, and in particular to tobacco is supplied with double loop flavoring and casing redundancy
Expect system and method.
Background technique
The flavoring and casing feeding system on tobacco processing line is generally used pure tank single loop (or extra quality tank list at present
Circuit) pipeline structure, the basic function of tobacco cutting technique flavoring and casing may be implemented.But go out in flavoring and casing feeding system
When existing abnormal conditions, such as spray nozzle clogging, plugged filter, valve switch are not in place, gear failure of pump etc., it is possible to occur
It cannot stablize according to flavoring and casing ratio uniform and apply fragrance, even without the quality problems for adding fragrance, not only influence throwing
The normal production of line, also affects the inherent quality of cigarette product.Some scrap prodn. lines using pure tank single injector valve,
Therebetween two circuit feed mode is used, can not achieve redundancy feed when spray nozzle clogging, nozzle threshold switch are not in place.
Summary of the invention
For the deficiency in the prior art, the object of the present invention is to provide a kind of tobacco double loop flavoring and casing redundancies to supply
Expect system and method, is able to achieve a variety of novel perfuming charging redundancy feeding systems for applying fragrance form.The system can basis
Preset flavoring and casing mode realizes that feed mode applies fragrance simultaneously according to setting ratio for double loop, or realizes that one uses
One applies fragrance for redundancy feed mode, can satisfy when flavoring and casing system has abnormal, can not only avoid the occurrence of and add not
The quality accident of upper fragrance, moreover it is possible to according to the application fragrance that setting ratio is uniform and stable in non-stop-machine situation, realize anti-difference
Wrong Redundant Control effect.
The technical solution adopted by the present invention are as follows:
A kind of tobacco double loop flavoring and casing redundancy feeding system, including PLC and with PLC control connection the first flavoring and casing pipe
Road the second flavoring and casing pipeline；
The first flavoring and casing pipeline includes pipeline ontology and the outlet valve being arranged on pipeline ontology, blows valve clearly, is clear
Wash valve, bypass valve, fragrance pump, shut-off valve, flowmeter, nozzle group valve, material returning valve and nozzle, the first import of the outlet valve with
The discharge port of batch can is connected, and the second import passes through purge valve and blows valve clearly to be connect with water source and compressed gas source respectively；Outlet valve
Export pipeline is divided into two-way by the first triplate line, and fragrance pump, shut-off valve and flowmeter, side pipe are disposed on main line
Road is provided with bypass valve, and two-way end is pipeline ontology, pipeline ontology and nozzle group valve import by the convergence of the second triplate line
Be connected, first outlet and the nozzle of nozzle group valve are directly connected to, second outlet pass through material returning valve respectively with batch can feedback outlet and blowdown
Device is connected；The structure of the second flavoring and casing pipeline is identical with the first flavoring and casing pipeline structure.
The first flavoring and casing pipeline further includes having blowdown valve and clout recovery port, is each attached to the discharge port of batch can
On.
The batch can is one, and batch can bottom is provided with the first discharge port and the second discharge port, and top is provided with first
Feedback outlet and the second feedback outlet further include central processing unit and be separately positioned between the first discharge port and the first feedback outlet
One flavoring and casing pipeline and the second flavoring and casing pipeline being arranged between the second discharge port and the second feedback outlet.
It is a kind of based on the tobacco according to claim 1 controlling party of double loop flavoring and casing redundancy feeding system
Method comprises the following steps that
A: batch production starts, and batch can starts suction, and suction finishes, and closes first flavoring and casing pipeline the second flavoring and casing pipe
The nozzle group valve on road, it is pre-filled to the progress of first flavoring and casing pipeline the second flavoring and casing pipeline respectively that PLC controls all parts；
B: after pre-filled, carrying out charging operation, when feeding operation, uses the first flavoring and casing piping operations: PLC control
It opens the nozzle group valve of the first flavoring and casing pipeline, close the nozzle group valve of the second flavoring and casing pipeline, meanwhile, PLC control first adds
Fragrant Feed lines feed according to the charging flow of setting, and the second flavoring and casing pipeline carries out pre- according to the charging flow of setting
Filling, then the charging flow of normal use setting feeds；
C: during charging, whether the moment monitors the first flavoring and casing pipeline normal, carries out operation always if normal to adding
Material terminates, and otherwise, if the first flavoring and casing pipeline breaks down, is controlled by PLC and closes the first flavoring and casing pipeline
Nozzle group valve, the nozzle group valve for opening the second flavoring and casing pipeline, meanwhile, PLC controls the second flavoring and casing pipeline adding according to setting
Stream amount feeds, and the first flavoring and casing pipeline is overhauled；
D: when the maintenance of the first flavoring and casing pipeline finishes, then PLC controls the first flavoring and casing pipeline according to the charging flow of setting
Carry out pre-filled, so-called first flavoring and casing pipeline and the second flavoring and casing pipeline functionality exchange at this time, break down, then
It is interchangeable again, circulation carries out operation according to this, then until charging terminates；
E: batch production terminates, and valve is blown clearly in PLC control, purge valve is opened, respectively to the first flavoring and casing pipeline and the second flavoring
Feed lines purging, prepares for next batch.
The first flavoring and casing pipeline further includes having blowdown valve and clout recovery port, is each attached to the first discharge port
On.(2) every suit flavoring and casing circuit can individually complete process task；
The batch can is one, and batch can bottom is provided with the first discharge port and the second discharge port, and top is provided with the first feed back
Mouthful and the second feedback outlet, further include central processing unit and be separately positioned between the first discharge port and the first feedback outlet first plus
Fragrant Feed lines and the second flavoring and casing pipeline being arranged between the second discharge port and the second feedback outlet.
The present invention is fed using double loop flavoring and casing redundancy, is reduced flavoring and casing system and is broken down to product quality
Influence, avoid the occurrence of mass defect, guarantee the stability of flavoring and casing system operation, improve scrap prodn. line production efficiency.
Detailed description of the invention
Fig. 1 is electrical schematic diagram of the invention；
Fig. 2 is flow chart of the invention.
Specific embodiment
When as illustrated in fig. 1 and 2, using redundancy feed mode, the present invention includes PLC and controls the first flavoring of connection with PLC
Feed lines the second flavoring and casing pipeline；
The first flavoring and casing pipeline include pipeline ontology and be arranged on pipeline ontology outlet valve 1, clearly blow valve 10,
Purge valve 9, bypass valve 5, fragrance pump 2, shut-off valve 3, flowmeter 4, nozzle group valve 6, material returning valve 8 and nozzle 7, the outlet valve 1
The first import be connected with the discharge port of batch can 11, the second import by purge valve 9 and it is clear blow valve 10 respectively with water source and compression
Gas source connection；The export pipeline of outlet valve 1 is divided into two-way by the first triplate line, be disposed on main line fragrance pump 2,
Shut-off valve 3 and flowmeter 4, are provided with bypass valve 5 on other pipeline, main line and bypass this two-way end and pass through the second triplate line
Convergence is pipeline ontology, and pipeline ontology is connected with 6 import of nozzle group valve, and first outlet and the nozzle 7 of nozzle group valve 6 are directly connected to, the
Two outlets are connected with 11 feedback outlet of batch can and blowdown apparatus 12 respectively by material returning valve 8；The second flavoring and casing pipeline
Structure it is identical with the first flavoring and casing pipeline structure, it is specific as shown in the figure.
The first flavoring and casing pipeline further includes having blowdown valve 12 and clout recovery port 13, is each attached to going out for batch can
In material mouth.
The batch can 11 is one, and 11 bottom of batch can is provided with the first discharge port and the second discharge port, and top is provided with
First feedback outlet and the second feedback outlet further include central processing unit and are separately positioned between the first discharge port and the first feedback outlet
The first flavoring and casing pipeline and the second flavoring and casing pipeline for being arranged between the second discharge port and the second feedback outlet.
It is a kind of based on the tobacco according to claim 1 controlling party of double loop flavoring and casing redundancy feeding system
Method comprises the following steps that
A: batch production starts, and batch can starts suction, and suction finishes, and closes first flavoring and casing pipeline the second flavoring and casing pipe
The nozzle group valve on road, it is pre-filled to the progress of first flavoring and casing pipeline the second flavoring and casing pipeline respectively that PLC controls all parts；
B: after pre-filled, carrying out charging operation, when feeding operation, uses the first flavoring and casing piping operations: PLC control
It opens the nozzle group valve of the first flavoring and casing pipeline, close the nozzle group valve of the second flavoring and casing pipeline, meanwhile, PLC control first adds
Fragrant Feed lines feed according to the charging flow of setting, and the second flavoring and casing pipeline carries out pre- according to the charging flow of setting
Filling；
C: during charging, whether the moment monitors the first flavoring and casing pipeline normal, carries out operation always if normal to adding
Material terminates, and otherwise, if the first flavoring and casing pipeline breaks down, is controlled by PLC and closes the first flavoring and casing pipeline
Nozzle group valve, the nozzle group valve for opening the second flavoring and casing pipeline, meanwhile, PLC controls the second flavoring and casing pipeline adding according to setting
Stream amount feeds, and the first flavoring and casing pipeline is overhauled；
D: when the maintenance of the first flavoring and casing pipeline finishes, then PLC controls the first flavoring and casing pipeline according to the charging flow of setting
Carry out pre-filled, so-called first flavoring and casing pipeline and the second flavoring and casing pipeline functionality exchange at this time, break down, then
It is interchangeable again, circulation carries out operation according to this, then until charging terminates；
E: batch production terminates, and valve is blown clearly in PLC control, purge valve is opened, respectively to the first flavoring and casing pipeline and the second flavoring
Feed lines purging, prepares for next batch.
The first flavoring and casing pipeline further includes having blowdown valve and clout recovery port, is each attached to the first discharge port
On.(2) every suit flavoring and casing circuit can individually complete process task；
The batch can is one, and batch can bottom is provided with the first discharge port and the second discharge port, and top is provided with the first feed back
Mouthful and the second feedback outlet, further include central processing unit and be separately positioned between the first discharge port and the first feedback outlet first plus
Fragrant Feed lines and the second flavoring and casing pipeline being arranged between the second discharge port and the second feedback outlet.
When a set of circuit is according to setting flavoring and casing ratio operation, other set pipeline is in pre-filled as redundancy pipeline
The flow setting value of state, flow setting value and normal flavoring and casing pipeline is always consistent.
Just when the circuit of flavoring and casing is broken down, another set of circuit progress flavoring can be switched with automatic or manual and added
Material；
In handoff procedure, practical feed ratio, practical fragrance flow and the not big fluctuation of flavoring and casing precision, of short duration wave are kept
It is dynamic to enter normal condition.
Two independent flavoring and casing pipelines are installed at present invention batch can bottom discharge end at the scene, each circuit can
Individually to complete the application task of flavoring and casing according to setting flavoring and casing ratio；System carries out pipeline pre-fill before flavoring and casing
When filling, circuit one and circuit two are pre-filled according to setting flow progress simultaneously；After reaching the setting pre-filled time, one He of circuit
Circuit two keeps being in pre-filled operating status, waiting for the start charging.
For the present invention when starting charging, circuit one normally applies fragrance according to flavoring and casing ratio, and circuit two is according to circuit
One flavoring and casing flow setting value is in pre-filled operating status as pre-filled flow.Breaking down in circuit one can not
When normal charging, being switched to circuit two is normal charging state, and circuit one is in shutdown maintenance state as needed.One event of circuit
After barrier excludes, worked normally when next batch starts.
Flavoring and casing redundancy feeding system in double loop of the present invention includes the state that often feeds, and circuit one is in shutdown maintenance shape
State.After one troubleshooting of circuit, enter pre-filled operating status as spare.
Claims (6)
1. a kind of tobacco double loop flavoring and casing redundancy feeding system, it is characterised in that: control connection including PLC and with PLC
First flavoring and casing pipeline the second flavoring and casing pipeline；
The first flavoring and casing pipeline includes pipeline ontology and the outlet valve being arranged on pipeline ontology, blows valve clearly, is clear
Wash valve, bypass valve, fragrance pump, shut-off valve, flowmeter, nozzle group valve, material returning valve and nozzle, the first import of the outlet valve with
The discharge port of batch can is connected, and the second import passes through purge valve and blows valve clearly to be connect with water source and compressed gas source respectively；Outlet valve
Export pipeline is divided into two-way by the first triplate line, and fragrance pump, shut-off valve and flowmeter, side pipe are disposed on main line
Road is provided with bypass valve, and two-way end is pipeline ontology, pipeline ontology and nozzle group valve import by the convergence of the second triplate line
Be connected, first outlet and the nozzle of nozzle group valve are directly connected to, second outlet pass through material returning valve respectively with batch can feedback outlet and blowdown
Device is connected；The structure of the second flavoring and casing pipeline is identical with the first flavoring and casing pipeline structure.
2. tobacco according to claim 1 double loop flavoring and casing redundancy feeding system, it is characterised in that: described
One flavoring and casing pipeline further includes having blowdown valve and clout recovery port, is each attached on the discharge port of batch can.
3. tobacco according to claim 2 double loop flavoring and casing redundancy feeding system, it is characterised in that: the material
Tank is one, and batch can bottom is provided with the first discharge port and the second discharge port, and top is provided with the first feedback outlet and the second feed back
Mouthful, further include central processing unit and the first flavoring and casing pipeline being separately positioned between the first discharge port and the first feedback outlet and
The second flavoring and casing pipeline between second discharge port and the second feedback outlet is set.
4. it is a kind of based on the tobacco according to claim 1 control method of double loop flavoring and casing redundancy feeding system,
It is characterized by comprising have the following steps:
A: batch production starts, and batch can starts suction, and suction finishes, and closes first flavoring and casing pipeline the second flavoring and casing pipe
The nozzle group valve on road, it is pre-filled to the progress of first flavoring and casing pipeline the second flavoring and casing pipeline respectively that PLC controls all parts；
B: after pre-filled, carrying out charging operation, when feeding operation, uses the first flavoring and casing piping operations: PLC control
It opens the nozzle group valve of the first flavoring and casing pipeline, close the nozzle group valve of the second flavoring and casing pipeline, meanwhile, PLC control first adds
Fragrant Feed lines feed according to the charging flow of setting, and the second flavoring and casing pipeline carries out pre- according to the charging flow of setting
Filling, then the charging flow of normal use setting feeds；
C: during charging, whether the moment monitors the first flavoring and casing pipeline normal, carries out operation always if normal to adding
Material terminates, and otherwise, if the first flavoring and casing pipeline breaks down, is controlled by PLC and closes the first flavoring and casing pipeline
Nozzle group valve, the nozzle group valve for opening the second flavoring and casing pipeline, meanwhile, PLC controls the second flavoring and casing pipeline adding according to setting
Stream amount feeds, and the first flavoring and casing pipeline is overhauled；
D: when the maintenance of the first flavoring and casing pipeline finishes, then PLC controls the first flavoring and casing pipeline according to the charging flow of setting
Carry out pre-filled, so-called first flavoring and casing pipeline and the second flavoring and casing pipeline functionality exchange at this time, break down, then
It is interchangeable again, circulation carries out operation according to this, then until charging terminates；
E: batch production terminates, and valve is blown clearly in PLC control, purge valve is opened, respectively to the first flavoring and casing pipeline and the second flavoring
Feed lines purging, prepares for next batch.
5. the tobacco according to claim 4 control method of double loop flavoring and casing redundancy feeding system, feature exist
In: the first flavoring and casing pipeline further includes having blowdown valve and clout recovery port, is each attached on the first discharge port.
6. the tobacco according to claim 4 control method of double loop flavoring and casing redundancy feeding system, feature exist
In: the batch can is one, and batch can bottom is provided with the first discharge port and the second discharge port, and top is provided with the first feedback outlet
It further include central processing unit and the first flavoring being separately positioned between the first discharge port and the first feedback outlet with the second feedback outlet
Feed lines and the second flavoring and casing pipeline being arranged between the second discharge port and the second feedback outlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811485620.3A CN109619643A (en) | 2018-12-06 | 2018-12-06 | A kind of tobacco double loop flavoring and casing redundancy feeding system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811485620.3A CN109619643A (en) | 2018-12-06 | 2018-12-06 | A kind of tobacco double loop flavoring and casing redundancy feeding system and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109619643A true CN109619643A (en) | 2019-04-16 |
Family
ID=66071491
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811485620.3A Pending CN109619643A (en) | 2018-12-06 | 2018-12-06 | A kind of tobacco double loop flavoring and casing redundancy feeding system and method |
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| CN (1) | CN109619643A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110427061A (en) * | 2019-08-01 | 2019-11-08 | 北京新长征天高智机科技有限公司 | A kind of control system and method for tobacco production |
| CN110419759A (en) * | 2019-09-29 | 2019-11-08 | 征图新视(江苏)科技股份有限公司 | A kind of binary channels great Ye crops high speed sorting deciding grade and level device |
| CN110604335A (en) * | 2019-10-25 | 2019-12-24 | 云南吉星德亿科技有限公司 | Method and device for efficiently flavoring and feeding tobacco |
| CN110839934A (en) * | 2019-12-10 | 2020-02-28 | 河南中烟工业有限责任公司 | Tobacco shred feeding system and tobacco shred feeding method |
| CN111500366A (en) * | 2020-05-07 | 2020-08-07 | 云南中烟工业有限责任公司 | Preparation method and system of aroma-carrying gel |
| CN112971192A (en) * | 2021-03-09 | 2021-06-18 | 江苏中烟工业有限责任公司 | PID control charging system and using method |
| CN114031027A (en) * | 2021-11-22 | 2022-02-11 | 山东中烟工业有限责任公司 | Error-preventing method and system for batch transportation of tobacco shred production spice pipelines |
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| CN203683077U (en) * | 2014-01-16 | 2014-07-02 | 浙江中烟工业有限责任公司 | Online real-time detection flavoring system |
| CN106579535A (en) * | 2017-01-23 | 2017-04-26 | 龙岩烟草工业有限责任公司 | Tobacco flavoring and feeding system, control method and tobacco shred production system |
| CN209300260U (en) * | 2018-12-06 | 2019-08-27 | 河南中烟工业有限责任公司 | A kind of tobacco double loop flavoring and casing redundancy feeding system |
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| US20060124143A1 (en) * | 2003-02-20 | 2006-06-15 | Philip Morris Usa Inc. | Tobacco flavor applicator |
| CN201163993Y (en) * | 2008-01-30 | 2008-12-17 | 湖北中烟工业有限责任公司 | Double-loop perfuming, charging and feeding system |
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| CN209300260U (en) * | 2018-12-06 | 2019-08-27 | 河南中烟工业有限责任公司 | A kind of tobacco double loop flavoring and casing redundancy feeding system |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110427061A (en) * | 2019-08-01 | 2019-11-08 | 北京新长征天高智机科技有限公司 | A kind of control system and method for tobacco production |
| CN110427061B (en) * | 2019-08-01 | 2021-07-13 | 北京新长征天高智机科技有限公司 | Control system and method for tobacco production |
| CN110419759A (en) * | 2019-09-29 | 2019-11-08 | 征图新视(江苏)科技股份有限公司 | A kind of binary channels great Ye crops high speed sorting deciding grade and level device |
| CN110419759B (en) * | 2019-09-29 | 2020-01-14 | 征图新视(江苏)科技股份有限公司 | Double-channel large-leaf crop high-speed sorting and grading device |
| CN110604335A (en) * | 2019-10-25 | 2019-12-24 | 云南吉星德亿科技有限公司 | Method and device for efficiently flavoring and feeding tobacco |
| CN110839934A (en) * | 2019-12-10 | 2020-02-28 | 河南中烟工业有限责任公司 | Tobacco shred feeding system and tobacco shred feeding method |
| CN111500366A (en) * | 2020-05-07 | 2020-08-07 | 云南中烟工业有限责任公司 | Preparation method and system of aroma-carrying gel |
| CN111500366B (en) * | 2020-05-07 | 2023-06-09 | 云南中烟工业有限责任公司 | Preparation method and system of aroma-carrying gel |
| CN112971192A (en) * | 2021-03-09 | 2021-06-18 | 江苏中烟工业有限责任公司 | PID control charging system and using method |
| CN114031027A (en) * | 2021-11-22 | 2022-02-11 | 山东中烟工业有限责任公司 | Error-preventing method and system for batch transportation of tobacco shred production spice pipelines |
| CN114031027B (en) * | 2021-11-22 | 2024-05-31 | 山东中烟工业有限责任公司 | Error-proofing method and system for batch conveying of spice pipelines in tobacco shred production |
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Application publication date: 20190416 |