CN109619506A - A kind of low sugar mixed jam manufacture craft - Google Patents
A kind of low sugar mixed jam manufacture craft Download PDFInfo
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- CN109619506A CN109619506A CN201910031957.5A CN201910031957A CN109619506A CN 109619506 A CN109619506 A CN 109619506A CN 201910031957 A CN201910031957 A CN 201910031957A CN 109619506 A CN109619506 A CN 109619506A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L21/00—Marmalades, jams, jellies or the like; Products from apiculture; Preparation or treatment thereof
- A23L21/10—Marmalades; Jams; Jellies; Other similar fruit or vegetable compositions; Simulated fruit products
- A23L21/12—Marmalades; Jams; Jellies; Other similar fruit or vegetable compositions; Simulated fruit products derived from fruit or vegetable solids
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L21/00—Marmalades, jams, jellies or the like; Products from apiculture; Preparation or treatment thereof
- A23L21/10—Marmalades; Jams; Jellies; Other similar fruit or vegetable compositions; Simulated fruit products
- A23L21/15—Marmalades; Jams; Jellies; Other similar fruit or vegetable compositions; Simulated fruit products derived from fruit or vegetable juices
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Preparation Of Fruits And Vegetables (AREA)
Abstract
The invention discloses a kind of low sugar mixed jam manufacture craft, the mass parts ratio of each raw material are as follows: 20-25 parts of pawpaw, 10-15 parts of shaddock, 10-15 parts of xylitol, 2-5 parts of pectin, 3-5 parts of lemon juice, 1-2 parts of potassium sorbate, 100-150 parts of water；The fruit that the present invention selects sugar amount extremely low is made, and the outer micromicro of fruit makes full use of, and extracts pectin and uses in production jam, while replacing white sugar using xylitol, for the crowd of hyperglycemia or even diabetes use while keeping original sweet taste；And the common high speed rotation of slave shaft that the main shaft that beating apparatus in process is provided with mashing leaf by one drives four Thursdays to be provided with mashing leaf is beaten fruit, the high-efficient and beating time of mashing substantially reduces, and high to the mashing degree of refinement of fruit；Simultaneously after the completion of mashing, skin and seed are isolated by filtration, and are totally separated out by drying mechanism wherein being mingled with fruit pulp, be economized on resources；It is whole by the support mobile mechanism of operation readiness device easy to remove.
Description
Technical field
The present invention relates to jam production field, specially a kind of low sugar mixed jam manufacture craft.
Background technique
Processing of farm products be with physics, chemistry and biology method, by agricultural major and minor product be made various food or
A kind of production activity of other articles is an important link of the agricultural product by production field flow into the market places；And jam is
After the mixing of fruit, sugar and acidity regulator, gelatinous mass made of being boiled with more than 100 DEG C temperature is also fruit sauce, makes
Jam is a kind of method for saving fruit for a long time, is the manufactured product that agricultural product fruit carries out deep processing.
Present jam is during preparation, since most of fruit itself contains a large amount of carbohydrate, and in jam system
A large amount of white sugar can be added in the technique of work to promote the sweet taste of jam, and today's society more and more people are with hyperglycemia
To diabetes, the acquisition of carbohydrate is careful cautiously；Jam production with beating apparatus during being beaten to fruit, due to
The shaft for being provided with mashing leaf by one is beaten fruit, and the low efficiency and beating time of mashing are long, and to fruit
It is low to be beaten degree of refinement；Simultaneously after the completion of mashing, skin and seed are isolated by filtration, wherein being mingled with fruit pulp can not be totally separated out
Come, causes the waste of certain resource；Device overall volume and weight are bigger simultaneously, are not easy to move in daily production.
Summary of the invention
The purpose of the present invention is to provide a kind of low sugar mixed jam manufacture crafts, in order to overcome above-mentioned technical problem,
The fruit that the jam manufacture craft selects sugar amount extremely low is made, and the outer micromicro of fruit makes full use of, and extracts pectin and is making
It is used in jam, while replacing white sugar using xylitol, for hyperglycemia or even diabetes while keeping original sweet taste
Crowd uses；And the main shaft that beating apparatus in process is provided with mashing leaf by one drives four Thursdays a be provided with to beat
The common high speed rotation of slave shaft of paddle is beaten fruit, and the high-efficient and beating time of mashing substantially reduces, and to water
The mashing degree of refinement of fruit is high；Simultaneously after the completion of mashing, skin and seed are isolated by filtration, wherein being mingled with fruit pulp passes through dryer
Structure is totally separated out, economizes on resources；It is whole by the support mobile mechanism of operation readiness device easy to remove.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of low sugar mixed jam manufacture craft, the mass parts ratio of each raw material are as follows: 20-25 parts of pawpaw, shaddock 10-15
Part, 10-15 parts of xylitol, 2-5 parts of pectin, 3-5 parts of lemon juice, 1-2 parts of potassium sorbate, 100-150 parts of water；
The manufacture craft of the low sugar mixed jam the following steps are included:
Step 1: fruit pretreatment: by the fruit chosen by artificial removal's calyx, it is sent into Cutting machine through conveyer, then
Cleaning peeling is carried out, wherein the storage of shaddock exocuticle is spare, heats and softens by spiral continuous cooking machine, and fruit raw material is expected certainly
Bucket is fallen into screen drum, and there is spiral propeller at screen drum center, is moved forward under spiral thrust, and screen drum soaks in the hot water, fruit quilt
Be heated to softening, after precooking by blow tank discharge machine outside；
Step 2: mashing: fruit is put into mashing in beating apparatus, and water is added in pulping process, and duration 20min will
Fruit pours into filter cylinder, is then fixedly mounted on mounting rack filter cylinder by fixture block and card slot cooperation, then passes through control panel
The elevator of manipulation support frame puts down mashing mechanism, and cover and cylinder are installed by fixed frame and fixed, is manipulated by control panel
First servo motor work, by gear engagement drive one be uniformly arranged first mashing leaf first rotating shaft and four uniformly
The second shaft height rotation provided with the second mashing leaf, carries out mashing operation to internal fruit, while mashing, drying
Second servo motor of mechanism drives filter cylinder to slowly run, and rotation direction and first servo motor rotation direction are on the contrary, accelerate
The pulp of the progress of mashing step, generation is discharged from the thick liquid discharge mouth of bottom, when being beaten completion, dries the second servo electricity of mechanism
Machine drives filter cylinder high-speed rotation, and the intracutaneous pulp of fruit in filter cylinder is all thrown away, and opens cover after then stopping and takes filter cylinder
Internal residual impurity is poured out after out；
Step 3: concentration: fruit pulp is put into vacuum concentration pan, and xylitol, pectin is added by amount of pulp, is passed through steam progress
Concentration after removing partial moisture, makes its solid content up to 66% or more, and sugar content is not less than 57%, and lemon juice is added in breaking vacuum
And potassium sorbate, it is heated with stirring to 90-98 DEG C, take the dish out of the pot rapidly packing.
As a further solution of the present invention: the pectin the preparation method is as follows:
It takes 40g to clean the pomelo peel in step 1 to be placed on the water that 120ml is added in container, be heated to 90 DEG C, keep 10
Minute, it is white and pericarp free from extraneous odour that the hot water after being cut into small pieces using 50-60 DEG C, which is rinsed to water, and clean pericarp is put into appearance
Device adds water 50-60ml, and 0.25%-0.3%HCl is added and adjusts pH value between 2.0-2.5, is put into thermostatted water with preservative film sealing
Bath cabinet, temperature are kept for 90 DEG C, extract 1h, are always ensured that PH is 2.0-2.5, after using strainer filtering, solution cooling while hot, with 1%
Weak aqua ammonia adjusts PH3-4, is stirred continuously 95% ethyl alcohol of middle addition, and pectin and ethyl alcohol volume ratio are 1:3, stands 15min, pectin is complete
Full precipitating uses strainer filtering pectin, alcohol effluent recycling.
As a further solution of the present invention: beating apparatus described in step 2 includes cylinder, mashing mechanism, dryer
Structure, support mobile mechanism, pedestal, thick liquid discharge mouth, support rod, control panel, support frame and elevator, the cylinder body bottom are equipped with bottom
Seat, the base bottom is equipped with thick liquid discharge mouth, and thick liquid discharge mouth passes through pedestal and is located at base bottom, the base top side installation
There is a support rod, the support bar top is equipped with control panel, and the base top and it is located at cylinder two sides support frame is installed, institute
It states and elevator is installed at the top of support frame, be provided with mashing mechanism at the top or inside of the cylinder, the inner barrel and described
Base bottom is provided with drying mechanism, and the base bottom surrounding is mounted on support mobile mechanism；
The mashing mechanism includes cover, first servo motor, the first mashing leaf, first rotating shaft, driving wheel, second turn
Axis, driven wheel and the second mashing leaf, the promotion motor spindle at the top of connecting rope and cover by connecting, and cover is located at cylinder top
Portion is equipped with first servo motor at the cover top center, and the first servo motor output end is connected with across cover
First rotating shaft, the first rotating shaft top outer are arranged with driving wheel, and on the outside of the first rotating shaft and to be located at driving wheel bottom equal
Even to be equipped with the first mashing leaf, surrounding, which is uniformly distributed, on the outside of the first rotating shaft is equipped with the second shaft, outside second shaft
Side is arranged with driven wheel, and driving wheel and driven wheel are intermeshed, on the outside of second shaft and uniform positioned at driven wheel bottom
Distributing installation has the second mashing leaf；
The drying mechanism include filter cylinder, fixture block, handle, the second servo motor, shaft coupling, third shaft, mounting rack and
Card slot, the second servo motor is equipped at the cylinder body bottom center, and the second servo motor output end passes through shaft coupling and connects
It is connected to third shaft, third shaft top, which passes through cylinder and is located at inner barrel, is equipped with mounting rack, the mounting rack top
Portion offers card slot, and filter cylinder is provided at the top of the mounting rack, and corresponding card slot is equipped with fixture block, the filter cylinder on the outside of the filter cylinder
Top two sides are symmetrically installed with handle；
The support mobile mechanism includes threaded hole, threaded rod, nut, support base, mounting base and idler wheel, the pedestal bottom
Portion's surrounding offers threaded hole, and threaded rod is equipped with inside the threaded hole, and the threaded rod bottom outside is provided with nut,
The threaded rod bottom end is equipped with support base, and base bottom surrounding side is mounted on mounting base, inside the mounting base
Idler wheel is installed.
As a further solution of the present invention: second shaft top is connected with cover by bearing block, and described first
Mashing leaf and the second mashing leaf are staggered, and the number of the driven wheel is four, and driven wheel is located at the water of driving wheel
Gentle vertical direction.
As a further solution of the present invention: the filter cylinder is consistent with mounting rack height, and the fixture block and card slot are six
It is a, and fixture block and card slot are used cooperatively, the second servo motor output end and cylinder body bottom junction are arranged with sealing bearing.
As a further solution of the present invention: the control panel is connect by socket with extraneous power supply, the control panel electricity
Property connection elevator, first servo motor and the second servo motor.
As a further solution of the present invention: the threaded hole and shaft use, and the threaded rod and nut are logical
Cross welded connecting.
As a further solution of the present invention: the cover bottom outside is provided with fixing clamp, and the cover and cylinder are logical
Fixed frame installation is crossed to fix.
As a further solution of the present invention: the pedestal side is equipped with spirit bubble level.
Compared with original technology, beneficial effects of the present invention:
1, the fruit that jam manufacture craft selects sugar amount extremely low is made, while replacing white sugar using xylitol, is keeping former
For the crowd of hyperglycemia or even diabetes use while having jam sweet taste, while the pomelo peel of jam raw material can be by operation
Extract pectin, and pectin plays the role of vital in production jam, accomplishes making full use of for material in this way, saves life
Produce cost；
2, the beating apparatus in jam manufacture craft manipulates first servo motor work, first servo motor by control panel
Bottom is connected with first rotating shaft, is arranged with driving wheel at the top of first rotating shaft, bottom outside is evenly arranged with the first mashing leaf, passes through
The engaged transmission of driving wheel and driven wheel, the first rotating shaft provided with the first mashing leaf drive four Thursdays to be provided with the second mashing
The common high speed rotation of the second shaft of leaf is beaten fruit, substantially reduces the time of entire beating process, improves work
Make efficiency；
3, while mashing, the second servo motor for drying mechanism drives filter cylinder to slowly run, and rotation direction and the
One servo motor rotation direction is on the contrary, improve the efficiency of mashing and beating time substantially reduces, and refine to the mashing of fruit
Degree is high；Simultaneously after the completion of mashing, skin and seed are isolated by filtration and are stored in filter cylinder, and filter cylinder is mounted on mounting rack, installation
The third shaft of frame bottom is connect by shaft coupling with the second servo motor, and the second servo motor drives filter cylinder high-speed rotation, will
The intracutaneous pulp of fruit in filter cylinder is all thrown away, and opens cover after then stopping and filter cylinder is removed to residual impurity internal everywhere,
Internal residual impurity can be used for raise livestock, ensure that noresidue pulp in pericarp, economizes on resources, and reduce jam production work
Skill chinese raw materials cost improves income；
4, whole by the support mobile mechanism of operation readiness device easy to remove, nut is blocked by spanner and drives screw thread
Bar is dynamic to be collapsible into threaded hole until the idler wheel of the mounting base of side is played a supporting role, and passing through idler wheel in this way can easily move
Dynamic device is whole, after movement, blocks nut by spanner and drives threaded rod is dynamic reversely to stretch out out of threaded hole, pass through bottom
The support base in portion is played a supporting role, can quickly and easily finishing device entirety movement and fixation, convenient in preparation process
Middle mobile beating apparatus, facilitates the operation of entire preparation flow.
Detailed description of the invention
In order to facilitate the understanding of those skilled in the art, the present invention will be further described below with reference to the drawings.
Fig. 1 is beating apparatus structural schematic diagram of the present invention.
Fig. 2 is beating apparatus front view of the present invention.
Fig. 3 is present invention mashing mechanism structural schematic diagram.
Fig. 4 is present invention mashing mechanism bottom view.
Fig. 5 is present invention mashing mechanism front view.
Fig. 6 is present invention drying mechanism structural schematic diagram.
Fig. 7 is present invention support mobile mechanism's structural schematic diagram.
In figure: 1, cylinder；2, it is beaten mechanism；3, mechanism is dried；4, mobile mechanism is supported；101, pedestal；102, thick liquid discharge mouth；
103, support rod；104, control panel；105, support frame；106, elevator；201, cover；202, first servo motor；203,
A dozen paddles；204, first rotating shaft；205, driving wheel；206, the second shaft；207, driven wheel；208, the second mashing leaf；301,
Filter cylinder；302, fixture block；303, handle；304, the second servo motor；305, shaft coupling；306, third shaft；307, mounting rack；
308, card slot；401, threaded hole；402, threaded rod；403, nut；404, support base；405, mounting base；406, idler wheel.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with embodiment, it is clear that described reality
Applying example is only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is general
Logical technical staff all other embodiment obtained without creative efforts belongs to what the present invention protected
Range.
It please refers to shown in Fig. 1-7, a kind of low sugar mixed jam manufacture craft, the mass parts ratio of each raw material are as follows: pawpaw 20-
25 parts, 10-15 parts of shaddock, 10-15 parts of xylitol, 2-5 parts of pectin, 3-5 parts of lemon juice, 1-2 parts of potassium sorbate, water 100-150
Part；
The manufacture craft of the low sugar mixed jam the following steps are included:
Step 1: fruit pretreatment: by the fruit chosen by artificial removal's calyx, it is sent into Cutting machine through conveyer, then
Cleaning peeling is carried out, wherein the storage of shaddock exocuticle is spare, heats and softens by spiral continuous cooking machine, and fruit raw material is expected certainly
Bucket is fallen into screen drum, and there is spiral propeller at screen drum center, is moved forward under spiral thrust, and screen drum soaks in the hot water, fruit quilt
Be heated to softening, after precooking by blow tank discharge machine outside；
Step 2: mashing: fruit is put into mashing in beating apparatus, and water is added in pulping process, and duration 20min will
Fruit pours into filter cylinder 301, is then fixedly mounted on filter cylinder 301 on mounting rack 307 by fixture block 302 and the cooperation of card slot 308,
Then mashing mechanism 2 is put down by the elevator 106 that control panel 104 manipulates support frame 105, cover 201 and cylinder 1 is passed through solid
Determine frame installation to fix, first servo motor 202 is manipulated by control panel 104 and is worked, drives one by gear engagement and uniformly set
It has set the first rotating shaft 204 of the first mashing leaf 203 and four has been uniformly arranged the second 206 height of the second shaft for being beaten leaf 208
Rotation carries out mashing operation to internal fruit, and while mashing, the second servo motor 304 of drying mechanism 3 drives filter cylinder
301 slowly run, and rotation direction and 202 rotation direction of first servo motor be on the contrary, accelerate the progress of mashing step, generation
Pulp is discharged from the thick liquid discharge mouth 102 of bottom, and when being beaten completion, the second servo motor 304 of drying mechanism 3 drives filter cylinder 301
High-speed rotation all throws away the intracutaneous pulp of fruit in filter cylinder 301, opens cover 201 after then stopping and takes out filter cylinder 301
Internal residual impurity is poured out afterwards；
Step 3: concentration: fruit pulp is put into vacuum concentration pan, and xylitol, pectin is added by amount of pulp, is passed through steam progress
Concentration after removing partial moisture, makes its solid content up to 66% or more, and sugar content is not less than 57%, and lemon juice is added in breaking vacuum
And potassium sorbate, it is heated with stirring to 90-98 DEG C, take the dish out of the pot rapidly packing.
Pectin the preparation method is as follows:
It takes 40g to clean the pomelo peel in step 1 to be placed on the water that 120ml is added in container, be heated to 90 DEG C, keep 10
Minute, it is white and pericarp free from extraneous odour that the hot water after being cut into small pieces using 50-60 DEG C, which is rinsed to water, and clean pericarp is put into appearance
Device adds water 50-60ml, and 0.25%-0.3%HCl is added and adjusts pH value between 2.0-2.5, is put into thermostatted water with preservative film sealing
Bath cabinet, temperature are kept for 90 DEG C, extract 1h, are always ensured that PH is 2.0-2.5, after using strainer filtering, solution cooling while hot, with 1%
Weak aqua ammonia adjusts PH3-4, is stirred continuously 95% ethyl alcohol of middle addition, and pectin and ethyl alcohol volume ratio are 1:3, stands 15min, pectin is complete
Full precipitating uses strainer filtering pectin, alcohol effluent recycling.
In step 2 beating apparatus include cylinder 1, mashing mechanism 2, drying mechanism 3, support mobile mechanism 4, pedestal 101,
Thick liquid discharge mouth 102, support rod 103, control panel 104, support frame 105 and elevator 106,1 bottom of cylinder are equipped with pedestal 101, rise
To supporting role, 101 bottom of pedestal is equipped with thick liquid discharge mouth 102, and thick liquid discharge mouth 102 passes through pedestal 101 and is located at 101 bottom of pedestal,
It obtaining and collects from thick liquid discharge mouth 102 by the fruit pulp that pulping process generates, 101 top side of pedestal is equipped with support rod 103,
Control panel 104 is installed, control device integrally normally completes work, 101 top of pedestal and is located at cylinder 1 at the top of support rod 103
Two sides are equipped with support frame 105, and support frame 105 is provided with reinforcing rib, improve whole support strength, 105 top of support frame
Elevator 106 is installed, convenient for promoting mashing mechanism 2 by elevator 106, conveniently operates with, is set at the top or inside of cylinder 1
It is equipped with mashing mechanism 2,1 inside of cylinder and 101 bottom of pedestal are provided with drying mechanism 3, and 101 bottom surrounding of pedestal is mounted on branch
Support mobile mechanism 4；
Being beaten mechanism 2 includes cover 201, first servo motor 202, first mashing leaf 203, first rotating shaft 204, driving wheel
205, the second shaft 206, driven wheel 207 and the second mashing leaf 208,106 bottom of elevator pass through 201 top of connecting rope and cover
Connection, and cover 201 is located at 1 top of cylinder, and first servo motor 202, the first servo electricity are equipped at 201 top center of cover
202 output end of machine passes through cover 201 and is connected with first rotating shaft 204, and 204 top outer of first rotating shaft is arranged with driving wheel 205, the
The first mashing leaf 203 is uniformly installed on the outside of one shaft 204 and positioned at 205 bottom of driving wheel, 204 outside surrounding of first rotating shaft is equal
Even distributing installation has the second shaft 206, and 206 outer sheath of the second shaft is equipped with driven wheel 207, and driving wheel 205 and driven wheel 207
It is intermeshed, is uniformly distributed on the outside of the second shaft 206 and positioned at 207 bottom of driven wheel and the second mashing leaf 208, driving wheel are installed
205 and the engaged transmission of driven wheel 207, drive the first mashing leaf 203 and the second mashing leaf 208 jointly to the water inside filter cylinder 301
Fruit carries out chopping mashing, improves whole working efficiency；
Drying mechanism 3 includes filter cylinder 301, fixture block 302, handle 303, the second servo motor 304, shaft coupling 305, third turn
Axis 306, mounting rack 307 and card slot 308,1 bottom center of cylinder are equipped with the second servo motor 304, the second servo motor 304
Output end is connected with third shaft 306 by shaft coupling 305, is easily installed connection, while conveniently operating with, third shaft
306 tops, which pass through cylinder 1 and are located inside cylinder 1, is equipped with mounting rack 307, and card slot 308 is offered at the top of mounting rack 307, is pacified
It shelves 307 tops and is provided with filter cylinder 301, card slot 308 is corresponded on the outside of filter cylinder 301, fixture block 302 is installed, fixture block 302 sticks into card slot
In 308, and then filter cylinder 301 is fixed, when the second servo motor 304 drives mounting rack 307 to rotate, due to filter cylinder 301
It is fixed on mounting rack 307, and then transfers the rotation of filter cylinder 301 and complete subsequent operation, 301 top two sides of filter cylinder are symmetrically installed with handle
Filter cylinder 301 is conveniently removed and installed to hand 303 convenient for providing a supporting element；
Supporting mobile mechanism 4 includes threaded hole 401, threaded rod 402, nut 403, support base 404, mounting base 405 and rolling
Wheel 406,101 bottom surrounding of pedestal offers threaded hole 401, and threaded rod 402 is equipped with inside threaded hole 401, passes through screw thread
Hole 401 and threaded rod 402 are threadedly engaged to realize connection and lifting, and 402 bottom outside of threaded rod is provided with nut 403, spiral shell
Mother 403 and spanner are used cooperatively, and provide a supporting point for spanner, 402 bottom end of threaded rod is equipped with support base 404, pedestal 101
Bottom surrounding side is mounted on mounting base 405, plays and is equipped with idler wheel 406 inside a supporting role mounting base 405, passes through
Idler wheel 406 rotates the movement to promote device entirety, and operation is actually facilitated to apply.
Second shaft, 206 top is connected with cover 201 by bearing block, and the first mashing leaf 203 and the second mashing leaf 208 are handed over
Mistake setting, is convenient for interlaced mashing, guarantees the adequacy of mashing, the number of driven wheel 207 is four, and driven wheel 207 divides
Not Wei Yu driving wheel 205 both horizontally and vertically, convenient for by multiple mashing axis simultaneously be beaten, substantially increase entirely
Working efficiency, shorten the time of mashing.
Filter cylinder 301 is consistent with 307 height of mounting rack, and fixture block 302 and card slot 308 are six, and fixture block 302 and card slot
308 are used cooperatively, and convenient for filter cylinder 301 to be fixed on mounting rack 307, while filter cylinder 301 also being facilitated to take from mounting rack 307
Under, 304 output end of the second servo motor and 1 bottom junctions of cylinder are arranged with sealing bearing, while playing sealing anti-leak
Guarantee normal rotation.
Control panel 104 is connect by socket with extraneous power supply, and control panel 104 is electrically connected elevator 106, the first servo electricity
Machine 202 and the second servo motor 304 complete work convenient for control device cooperation, while providing enough electricity.
Threaded hole 401 and threaded rod 402 are used cooperatively, and are stretched, are conveniently adjusted in threaded hole 401 convenient for threaded rod 402,
By being welded to connect, nut 403 can be used cooperatively with spanner for threaded rod 402 and nut 403, convenient to rotate threaded rod by spanner
402。
201 bottom outside of cover is provided with fixing clamp, cover 201 and cylinder 1 and installs fixation by fixed frame, is convenient for cylinder
Lid 201 is fixed on cylinder 1, is placed stablizing for mashing and is carried out, while avoiding falling into cylinder 1 in pulping process impurity.
101 side of pedestal is equipped with spirit bubble level, convenient for by support mobile mechanism 4 according to spirit bubble level come
Adjustment guarantees that whole device is in horizontality.
Compared with original technology, beneficial effects of the present invention:
1, the fruit that jam manufacture craft selects sugar amount extremely low is made, while replacing white sugar using xylitol, is keeping former
For the crowd of hyperglycemia or even diabetes use while having jam sweet taste, while the pomelo peel of jam raw material can be by operation
Extract pectin, and pectin plays the role of vital in production jam, accomplishes making full use of for material in this way, saves life
Produce cost；
2, the beating apparatus in jam manufacture craft manipulates first servo motor 202 by control panel 104 and works, and first watches
It takes 202 bottom of motor and is connected with first rotating shaft 204, driving wheel 205 is arranged at the top of first rotating shaft 204, bottom outside is uniformly set
Be equipped with the first mashing leaf 203, by the engaged transmission of driving wheel 205 and driven wheel 207, provided with the first mashing leaf 203 the
The common high speed rotation of the second shaft 206 that one shaft 204 drives four Thursdays to be provided with the second mashing leaf 208 buys fruit
Slurry, substantially reduces the time of entire beating process, improves work efficiency；
3, while mashing, the second servo motor 304 of drying mechanism 3 drives filter cylinder 301 to slowly run, and rotation side
To with 202 rotation direction of first servo motor on the contrary, improve the efficiency of mashing and beating time substantially reduces, and to fruit
It is high to be beaten degree of refinement；Simultaneously after the completion of mashing, skin and seed are isolated by filtration and are stored in filter cylinder 301, and filter cylinder 301 is mounted on
On mounting rack 307, the third shaft 306 of 307 bottom of mounting rack is connect by shaft coupling 305 with the second servo motor 304, and second
Servo motor 304 drives 301 high-speed rotation of filter cylinder, and the intracutaneous pulp of fruit in filter cylinder 301 is all thrown away, and beats after then stopping
It opens cover 201 and filter cylinder 301 is removed to residual impurity internal everywhere, internal residual impurity can be used for raise livestock, ensure that
Noresidue pulp in pericarp, economizes on resources, and reduces jam manufacture craft chinese raw materials cost, improves income；
4, whole by the device easy to remove of the support mobile mechanism of operation readiness 4, nut 403 is blocked by spanner and is driven
Threaded rod 402 is dynamic to be collapsible into threaded hole 401 until the idler wheel 406 of the mounting base 405 of side is played a supporting role, and is passed through in this way
Idler wheel 406 easily mobile device entirety can block nut 403 by spanner and drive threaded rod 402 dynamic after movement
It reversely stretches out out of threaded hole 401, is played a supporting role by the support base 404 of bottom, it can quickly and easily finishing device
Whole movement and fixation facilitates the operation of entire preparation flow convenient for moving beating apparatus during the preparation process.
Present invention disclosed above preferred embodiment is only intended to help to illustrate the present invention.There is no detailed for preferred embodiment
All details are described, are not limited the invention to the specific embodiments described.Obviously, according to the content of this specification,
It can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is in order to better explain the present invention
Principle and practical application, so that skilled artisan be enable to better understand and utilize the present invention.The present invention is only
It is limited by claims and its full scope and equivalent.
Claims (9)
1. a kind of low sugar mixed jam manufacture craft, which is characterized in that the mass parts ratio of each raw material are as follows: 20-25 parts of pawpaw, shaddock
10-15 parts sub-, 10-15 parts of xylitol, 2-5 parts of pectin, 3-5 parts of lemon juice, 1-2 parts of potassium sorbate, 100-150 parts of water；
The manufacture craft of the low sugar mixed jam the following steps are included:
Step 1: fruit pretreatment: by the fruit chosen by artificial removal's calyx, it is sent into Cutting machine through conveyer, is then carried out
Cleaning peeling, wherein the storage of shaddock exocuticle is spare, heats and softens by spiral continuous cooking machine, and fruit raw material is fallen from hopper
Enter in screen drum, there is spiral propeller at screen drum center, moves forward under spiral thrust, and screen drum soaks in the hot water, and fruit is heated
To softening, after precooking by blow tank discharge machine outside；
Step 2: mashing: fruit is put into mashing in beating apparatus, and water, duration 20min, by fruit is added in pulping process
It pours into filter cylinder (301), filter cylinder (301) is then fixedly mounted on mounting rack by fixture block (302) and card slot (308) cooperation
(307) on, mashing mechanism (2) is then put down by the elevator (106) of control panel (104) manipulation support frame (105), by cover
(201) it is installed and is fixed by fixed frame with cylinder (1), by control panel (104) manipulation first servo motor (202) work, led to
Cross that gear engagement drives the first rotating shaft (204) for being uniformly arranged the first mashing leaf (203) and four have been uniformly arranged the
The second shaft (206) height of two mashing leaf (208) rotates, and carries out mashing operation to internal fruit, while mashing, gets rid of
Second servo motor (304) of dry mechanism (3) drives filter cylinder (301) to slowly run, and rotation direction and first servo motor
(202) on the contrary, accelerating the progress of mashing step, the pulp of generation is discharged rotation direction from the thick liquid discharge mouth (102) of bottom, works as mashing
When completion, the second servo motor (304) of drying mechanism (3) drives filter cylinder (301) high-speed rotation, by the fruit in filter cylinder (301)
Intracutaneous pulp is all thrown away, and is opened after then stopping and is poured out the remaining miscellaneous of inside after cover (201) take out filter cylinder (301)
Matter；
Step 3: concentration: fruit pulp is put into vacuum concentration pan, and xylitol, pectin is added by amount of pulp, and it is dense to be passed through steam progress
Contracting after removing partial moisture, makes its solid content up to 66% or more, and sugar content is not less than 57%, breaking vacuum, be added lemon juice and
Potassium sorbate, is heated with stirring to 90-98 DEG C, and take the dish out of the pot rapidly packing.
2. a kind of low sugar mixed jam manufacture craft according to claim 1, which is characterized in that the preparation side of the pectin
Method is as follows:
It takes 40g to clean the pomelo peel in step 1 to be placed on the water that 120ml is added in container, be heated to 90 DEG C, kept for 10 points
Clock, it is white and pericarp free from extraneous odour that the hot water after being cut into small pieces using 50-60 DEG C, which is rinsed to water, and clean pericarp is put into container
Add water 50-60ml, 0.25%-0.3%HCl is added and adjusts pH value between 2.0-2.5, is put into water bath with thermostatic control with preservative film sealing
Case, temperature are kept for 90 DEG C, extract 1h, are always ensured that PH is 2.0-2.5, dilute with 1% after using strainer filtering, solution cooling while hot
Ammonium hydroxide adjusts PH3-4, is stirred continuously 95% ethyl alcohol of middle addition, and pectin and ethyl alcohol volume ratio are 1:3, stands 15min, pectin is complete
Precipitating uses strainer filtering pectin, alcohol effluent recycling.
3. a kind of low sugar mixed jam manufacture craft according to claim 1, which is characterized in that be beaten described in step 2
Device includes cylinder (1), mashing mechanism (2), drying mechanism (3), support mobile mechanism (4), pedestal (101), thick liquid discharge mouth
(102), support rod (103), control panel (104), support frame (105) and elevator (106), cylinder (1) bottom are equipped with
Pedestal (101), pedestal (101) bottom are equipped with thick liquid discharge mouth (102), and thick liquid discharge mouth (102) passes through pedestal (101) and is located at bottom
Seat (101) bottom, pedestal (101) top side are equipped with support rod (103), are equipped at the top of the support rod (103)
Control panel (104) at the top of the pedestal (101) and is located at cylinder (1) two sides and is equipped with support frame (105), support frame as described above
(105) top is equipped with elevator (106), and mashing mechanism (2), the cylinder (1) are provided at the top or inside of the cylinder (1)
Internal and described pedestal (101) bottom is provided with drying mechanism (3), and pedestal (101) bottom surrounding is mounted on branch and shifts
Motivation structure (4)；
The mashing mechanism (2) includes cover (201), first servo motor (202), the first mashing leaf (203), first rotating shaft
(204), driving wheel (205), the second shaft (206), driven wheel (207) and the second mashing leaf (208), the elevator (106)
Bottom at the top of connecting rope and cover (201) by connecting, and cover (201) is located at the top of cylinder (1), cover (201) top
It is equipped at portion center first servo motor (202), first servo motor (202) output end is connected across cover (201)
Have first rotating shaft (204), first rotating shaft (204) top outer is arranged with driving wheel (205), the first rotating shaft (204)
Outside and it is located at driving wheel (205) bottom the first mashing leaf (203) is uniformly installed, surrounding on the outside of the first rotating shaft (204)
It is uniformly distributed and is equipped with the second shaft (206), the second shaft (206) outer sheath is equipped with driven wheel (207), and driving wheel
(205) it is intermeshed with driven wheel (207), is uniformly distributed on the outside of second shaft (206) and positioned at driven wheel (207) bottom
Second mashing leaf (208) is installed；
The drying mechanism (3) includes filter cylinder (301), fixture block (302), handle (303), the second servo motor (304), shaft coupling
(305), third shaft (306), mounting rack (307) and card slot (308), cylinder (1) bottom center are equipped with second and watch
It takes motor (304), the second servo motor (304) output end is connected with third shaft (306), institute by shaft coupling (305)
It states third shaft (306) top and mounting rack (307), the mounting rack is installed across cylinder (1) and inside cylinder (1)
(307) top offers card slot (308), is provided with filter cylinder (301) at the top of the mounting rack (307), on the outside of the filter cylinder (301)
Corresponding card slot (308) are equipped with fixture block (302), and two sides are symmetrically installed with handle (303) at the top of the filter cylinder (301)；
The support mobile mechanism (4) includes threaded hole (401), threaded rod (402), nut (403), support base (404), installation
Seat (405) and idler wheel (406), pedestal (101) bottom surrounding offer threaded hole (401), in the threaded hole (401)
Portion is equipped with threaded rod (402), and threaded rod (402) bottom outside is provided with nut (403), threaded rod (402) bottom
End is equipped with support base (404), and pedestal (101) the bottom surrounding side is mounted on mounting base (405), the mounting base
(405) internal that idler wheel (406) are installed.
4. a kind of low sugar mixed jam manufacture craft according to claim 3, which is characterized in that second shaft
(206) top is connected with cover (201) by bearing block, and first mashing leaf (203) and the second mashing leaf (208) are staggeredly set
It sets, the number of the driven wheel (207) is four, and driven wheel (207) is located at the horizontal and vertical side of driving wheel (205)
To.
5. a kind of low sugar mixed jam manufacture craft according to claim 3, which is characterized in that the filter cylinder (301) and
Mounting rack (307) height is consistent, and the fixture block (302) and card slot (308) are six, and fixture block (302) and card slot (308) are matched
It closes and uses, the second servo motor (304) output end and cylinder (1) bottom junctions are arranged with sealing bearing.
6. a kind of low sugar mixed jam manufacture craft according to claim 3, which is characterized in that the control panel (104)
Connect by socket with extraneous power supply, control panel (104) electric connection elevator (106), first servo motor (202) and
Second servo motor (304).
7. a kind of low sugar mixed jam manufacture craft according to claim 3, which is characterized in that the threaded hole (401)
It is used cooperatively with threaded rod (402), the threaded rod (402) and nut (403) pass through welded connecting.
8. a kind of low sugar mixed jam manufacture craft according to claim 3, which is characterized in that cover (201) bottom
It is provided with fixing clamp, the cover (201) and cylinder (1) on the outside of portion, fixation is installed by fixing clamp.
9. a kind of low sugar mixed jam manufacture craft according to claim 3, which is characterized in that the pedestal (101) one
Side is equipped with spirit bubble level.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910031957.5A CN109619506A (en) | 2019-01-14 | 2019-01-14 | A kind of low sugar mixed jam manufacture craft |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910031957.5A CN109619506A (en) | 2019-01-14 | 2019-01-14 | A kind of low sugar mixed jam manufacture craft |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109619506A true CN109619506A (en) | 2019-04-16 |
Family
ID=66060734
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910031957.5A Withdrawn CN109619506A (en) | 2019-01-14 | 2019-01-14 | A kind of low sugar mixed jam manufacture craft |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109619506A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113731016A (en) * | 2021-09-01 | 2021-12-03 | 浙江科技学院 | Shaddock peel pectin extraction element |
| CN114407530A (en) * | 2021-12-20 | 2022-04-29 | 福建迦百农信息技术有限公司 | Big data analysis type spouts a yard analysis appearance based on meta-learning |
| CN115430323A (en) * | 2022-09-30 | 2022-12-06 | 井冈山市拾野山蜜发展有限公司 | Beating machine is used in honey processing convenient to wash |
-
2019
- 2019-01-14 CN CN201910031957.5A patent/CN109619506A/en not_active Withdrawn
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113731016A (en) * | 2021-09-01 | 2021-12-03 | 浙江科技学院 | Shaddock peel pectin extraction element |
| CN114407530A (en) * | 2021-12-20 | 2022-04-29 | 福建迦百农信息技术有限公司 | Big data analysis type spouts a yard analysis appearance based on meta-learning |
| CN115430323A (en) * | 2022-09-30 | 2022-12-06 | 井冈山市拾野山蜜发展有限公司 | Beating machine is used in honey processing convenient to wash |
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Application publication date: 20190416 |