CN109613893A - The automatic production line of controller - Google Patents
The automatic production line of controller Download PDFInfo
- Publication number
- CN109613893A CN109613893A CN201811328708.4A CN201811328708A CN109613893A CN 109613893 A CN109613893 A CN 109613893A CN 201811328708 A CN201811328708 A CN 201811328708A CN 109613893 A CN109613893 A CN 109613893A
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- Prior art keywords
- key
- bottom case
- pcba board
- screw
- optical identification
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 100
- RVCKCEDKBVEEHL-UHFFFAOYSA-N 2,3,4,5,6-pentachlorobenzyl alcohol Chemical compound OCC1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1Cl RVCKCEDKBVEEHL-UHFFFAOYSA-N 0.000 claims abstract description 96
- 238000001514 detection method Methods 0.000 claims abstract description 88
- 238000011990 functional testing Methods 0.000 claims abstract description 63
- 238000012360 testing method Methods 0.000 claims abstract description 41
- 230000003287 optical effect Effects 0.000 claims description 76
- 238000004806 packaging method and process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 16
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Automatic Assembly (AREA)
Abstract
The present invention relates to the technical fields of automatic production line, the automatic production line of controller is provided, including jig pallet, produce trajectory and assembling test station, jig pallet is connected on production trajectory and is run by producing trajectory to assembling test station, assembling test station includes the key assembly position for assembling key being set in turn on production trajectory, for detecting the key check bit of key various functions, PCBA board for assembling PCBA board assembles position, vibration module for assembling vibration module assembles position, for detecting the whole detection position of each components inside controller, bottom case for assembling bottom case assembles position, and the functional test position for each phase function of test controller.The present invention solves cost of labor and rises too fast and labor productivity lag contradiction, greatly reduces production line operation number using the assembling mode of automation and informationization, promotes packaging efficiency, and can automatic on-line testing product and storage test data.
Description
Technical field
The present invention relates to the technical fields of automatic production line, are to be related to the automated production of controller more specifically
Line.
Background technique
In the field of manufacturing, with the rise year by year of enterprises using the labor cost, becoming influences maximum portion to product cost
Point, the variation of China human mortality structure also increases the rigid pressure of cost of labor growth.Production for game console, because
Product structure is complicated, and movement mechanism is more, and no matter external or domestic production mode is still to be passed based on traditional manual work
The production operation mode of system is unable to satisfy the great demand in market and production cost is higher and improving productivity is insufficient, and
Prolonged artificial production will also result in personnel's fatigue, influence to produce quality.
Summary of the invention
In order to overcome the shortcomings of that existing technology, the present invention provide the automatic production line of controller.
Technical solution of the present invention is as described below:
The automatic production line of controller, including jig pallet, production trajectory and assembling test station, the jig pallet connect
It is connected on the production trajectory and is run by the production trajectory to the assembling test station；
The assembling test station include be set in turn in it is described production trajectory on for assemble key key assembly position,
For detecting the key check bit of key various functions, the PCBA board for assembling PCBA board assembles position, for assembling vibration mould
Vibration module assembly position, the whole detection position for detecting each components in controller inside, the bottom case for assembling bottom case of block
Assemble position and the functional test position for each phase function of test controller.
Further, key assembly position includes key assembly bracket, key feeding vibrating disk, key crawl mechanical arm
And key optical identification camera, the key feeding vibrating disk, key crawl mechanical arm and the key optical identification
Camera is set on the key assembly bracket and connect with key assembly bracket；
Before the jig pallet is moved to key assembly position by the production trajectory, the key crawl mechanical arm crawl
The key being placed in the key feeding vibrating disk, and by the key optical identification camera identify after, key is pressed
It is placed on face-piece according to correct position and angle.
Further, the key check bit includes key detection support, key detection shifting axle and key detection optics
Identify that camera, the key detection optical identification camera are set on key detection shifting axle, the key detection moves
Moving axis is slidably connected in the key detection support；
Before the jig pallet is moved to the key check bit by the production trajectory, key detection shifting axle according to
The position of the mobile key detection optical identification camera scanning comparison key of pre-set program, if detection failure, institute
It states production trajectory to be moved to the jig pallet and reprocess area, if detection passes through, the production trajectory is by the jig support
Disk is moved to next assembling test station.
Further, PCBA board assembly position includes PCBA board assembly bracket, PCBA board crawl mechanical arm and PCBA board
Optical identification camera, the PCBA board crawl mechanical arm and the PCBA board optical identification camera are set to the PCBA board
It assembles on bracket；
Before the jig pallet is moved to PCBA board assembly position by the production trajectory, PCBA board grabs mechanical arm crawl
PCBA board, and be placed in PCBA board according to correct position and angle after being identified by the PCBA board optical identification camera
On face-piece.
Further, vibration module assembly position include vibration module assembly bracket, vibration module crawl mechanical arm and
Vibration module optical identification camera, the vibration module crawl mechanical arm and the vibration module optical identification camera are all provided with
In on vibration module assembly bracket；
Before the jig pallet is moved to vibration module assembly position by the production trajectory, the vibration module gripper
Tool arm grab vibration module, and by the vibration module optical identification camera identification after by vibration module according to correct position
It sets and angle is placed on face-piece.
Further, it is set in turn in the PCBA board assembly position on the production trajectory, between vibration module assembly position
It is additionally provided with PCBA board screw assembly position, PCBA board screw assembly position includes PCBA board screw assembly bracket, PCBA board screw
Shifting axle, PCBA board electric screw driver and PCBA board screw optical identification camera, the PCBA board electric screw driver and described
PCBA board screw optical identification camera is set on the PCBA board screw shifting axle, and the PCBA board screw shifting axle can be slided
Dynamic is connected on the PCBA board screw assembly bracket；
Before the jig pallet is moved to PCBA board screw assembly position by the production trajectory, PCBA board screw optical identification is taken the photograph
As the position of head scanning recognition screw hole, and it is mobile by the PCBA board electric screw driver to control the PCBA board screw shifting axle
To predeterminated position and screw is installed.
Further, the whole detection position includes whole detection bracket, whole detection shifting axle and whole detection optics
Identify that camera, the whole detection optical identification camera are set on the whole detection shifting axle, the whole detection is moved
Moving axis is slidably connected to the whole detection bracket；
Before the jig pallet is moved to the whole detection position by the production trajectory, the whole detection shifting axle according to
The mobile whole detection optical identification camera scanning of pre-set program compares the position of each element, if detection failure,
The jig pallet is moved to and reprocesses area by the production trajectory, if detection passes through, the production trajectory is by the jig
Pallet is moved to next assembling test station.
Further, bottom case assembly position includes bottom case assembly bracket, bottom case crawl mechanical arm and bottom case optical identification
Camera, the bottom case crawl mechanical arm and the bottom case optical identification camera are set on the bottom case assembly bracket；
Before the jig pallet is moved to bottom case assembly position by the production trajectory, the bottom case crawl mechanical arm crawl
The bottom case, and by the way that bottom case is placed in face according to correct position and angle after bottom case optical identification camera identification
On shell.
Further, the functional test position includes functional test bracket, functional test shifting axle, the knowledge of functional test optics
Other camera, data cable plug, functional test computer and functional test mechanical arm, the functional test optical identification camera and
The data cable plug is set on the functional test shifting axle, and the functional test shifting axle is slidably connected to described
Functional test bracket, the functional test computer and functional test mechanical arm are connect with the functional test bracket；
Before jig pallet is moved to the functional test position by the production trajectory, the functional test optical identification camera
Scanning recognition data-interface position, and the data cable plug is moved to predeterminated position access number by control function test shifting axle
According to interface, the functional test computer and each key of functional test mechanical arm cooperative operation and each function of test controller,
Test result is by network upload server database, if detection failure, jig pallet is moved to by the production trajectory to be returned
Area is repaired, if detection passes through, jig pallet is moved to line tail by the production trajectory.
Further, the bottom case being set in turn on the production trajectory assembles position, functional test is additionally provided between position
Bottom case screw assembles position, and bottom case screw assembly position includes bottom case screw assembly bracket, bottom case screw assembly shifting axle, bottom case
Screw optical camera and bottom case electric screw driver, the bottom case screw optical camera and the bottom case electric screw driver are all provided with
Shifting axle is assembled in the bottom case screw, the bottom case screw assembly shifting axle is slidably connected to the bottom case screw assembly
On bracket；
Before the jig pallet is moved to bottom case screw assembly position by the production trajectory, the bottom case screw optics is taken the photograph
As head scanning recognition screw hole site, and controls the bottom case screw assembly shifting axle and be moved to the bottom case electric screw driver
Predeterminated position simultaneously installs screw.
According to the present invention of above scheme, the beneficial effect is that: the present invention solves cost of labor and rises too fast and labor
The contradiction of dynamic productivity lag, the assembling mode using automation and informationization greatly reduce production line operation number, promotion group
Efficiency is filled, and can automatic on-line testing product and storage test data；The present invention can automatic assembling controller and other electronics
Product greatlys improve production efficiency, and guarantee produce stable product quality, the present invention can by produce station adjustment and
Control the controller of each form of more new production of program.
Detailed description of the invention
It to describe the technical solutions in the embodiments of the present invention more clearly, below will be to embodiment or description of the prior art
Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only of the invention some
Embodiment for those of ordinary skill in the art without creative efforts, can also be attached according to these
Figure obtains other attached drawings.
Fig. 1 is the structural schematic diagram of invention；
Fig. 2 is that key of the invention assembles bit architecture schematic diagram；
Fig. 3 is the four key buttons assembly bit architecture schematic diagram that key of the invention assembles that position includes；
Fig. 4 is the three key buttons assembly bit architecture schematic diagram that key of the invention assembles that position includes；
Fig. 5 is the left shoulder key assembly bit architecture schematic diagram that key of the invention assembles that position includes；
Fig. 6 is the right shoulder key assembly bit architecture schematic diagram that key of the invention assembles that position includes；
Fig. 7 is the cross key assembly bit architecture schematic diagram that key of the invention assembles that position includes；
Fig. 8 is key check bit structural schematic diagram of the invention；
Fig. 9 is that PCBA board of the invention assembles bit architecture schematic diagram；
Figure 10 is that vibration module of the invention assembles bit architecture schematic diagram；
Figure 11 is whole detection bit architecture schematic diagram of the invention；
Figure 12 is that bottom case of the invention assembles bit architecture schematic diagram；
Figure 13 is functional test bit architecture schematic diagram of the invention；
Figure 14 is that PCBA board screw of the invention assembles bit architecture schematic diagram；
Figure 15 is that bottom case screw of the invention assembles bit architecture schematic diagram；
Figure 16 is controller configuration schematic diagram of the invention.
Wherein, each appended drawing reference in figure:
1- jig pallet；2- produces trajectory；3- assembling test station；
31- key assembles position；311- key assembles bracket；312- key feeding vibrating disk；313- key grabs mechanical arm；314-
Key optical identification camera；
Tetra- key button of 315- assembles position；3151-A key feeding vibrating disk；3152-B key feeding vibrating disk；The vibration of 3153-X key feeding
Disk；3154-Y key feeding vibrating disk；
Tri- key button of 316- assembles position；3161-SELECT key feeding vibrating disk；3162-START key feeding vibrating disk；3163-
HOME key feeding vibrating disk；
The left shoulder key of 317- assembles position；The left shoulder key feeding vibrating disk of 3171-；
The right shoulder key of 318- assembles position；The right shoulder key feeding vibrating disk of 3181-；
319- cross key assembles position；3191- cross key feeding vibrating disk；
32- key check bit；321- key detection support；322- key detects shifting axle；323- key detection optical identification is taken the photograph
As head；
33-PCBA plate assembles position；331-PCBA plate assembles bracket；332-PCBA plate grabs mechanical arm；333-PCBA plate optics is known
Other camera；
34- vibration module assembles position；341- vibration module assembles bracket；342- vibration module grabs mechanical arm；343- vibrates mould
Block optical identification camera；The left vibration module of 344- assembles position；The right vibration module of 345- assembles position；
35- whole detection position；351- whole detection bracket；352- whole detection shifting axle；353- whole detection optical identification is taken the photograph
As head；
36- bottom case assembles position；361- bottom case assembles bracket；362- bottom case grabs mechanical arm；363- bottom case optical identification camera；
37- functional test position；371- functional test bracket；372- functional test shifting axle；373- functional test optical identification is taken the photograph
As head；374- data cable plug；375- functional test computer；376- functional test mechanical arm；
38-PCBA plate screw assembles position；381-PCBA plate screw assembles bracket；382-PCBA plate screw shifting axle；383-PCBA
Plate electric screw driver；384-PCBA plate screw optical identification camera；
39- bottom case screw assembles position；391- bottom case screw assembles bracket；392- bottom case screw assembles shifting axle；393- bottom case spiral shell
Silk optical camera；394- bottom case electric screw driver；
100- controller；
101- face-piece；102- bottom case；103-PCBA plate；104- key；
Tetra- key of 1041-；1041a-A key；1041b-B key；1041c-X key, 1041d-Y key；
Tri- key of 1042-；1042a-SELECT key；1042b-START key；1042c-HOME key；
The left shoulder key of 1043-；
The right shoulder key of 1044-；
1045- cross key；
105- vibration module；The left vibration module of 1051-；The right vibration module of 1052-.
Specific embodiment
In order to which technical problems, technical solutions and advantages to be solved are more clearly understood, tie below
Accompanying drawings and embodiments are closed, the present invention will be described in further detail.It should be appreciated that specific embodiment described herein is only used
To explain the present invention, it is not intended to limit the present invention.
It should be noted that be referred to as " being fixed on " or " being set to " another component when component, it can directly or
It is located on another component indirectly.When a component referred to as " is connected to " another component, it can be directly or
It is connected on another component in succession.Term " on ", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top",
The orientation or position of the instructions such as "bottom", "inner", "outside" are orientation based on the figure or position, are merely for convenience of describing,
It should not be understood as the limitation to the technical program.Term " first ", " second " are used merely to facilitate description purpose, and should not be understood as
Indication or suggestion relative importance or the quantity for implicitly indicating technical characteristic.The meaning of " plurality " is two or more,
Unless otherwise specifically defined.
Please refer to Fig. 1 to Figure 16, the automatic production line of controller, including jig pallet 1, production trajectory 2 and assembling
Test station, jig pallet 1 are connected on production trajectory 2 and by production trajectory 2 operation to assembling test station 3；
Assembling test station 3 include be set in turn in production trajectory 2 on for assemble key 104 key assembly position 31,
For detecting the key check bit 32 of 104 various functions of key, the PCBA board for assembling PCBA board 103 assembles position 33, is used for
Vibration module assembly position 34, the whole detection position for detecting the 100 each components in inside of controller of assembly vibration module 105
35, position 36 is assembled and for the functional test position 37 of each phase function of test controller 100 for assembling the bottom case of bottom case 102.
Preferably, face-piece 101, PCBA board 103 and bottom case 102 are placed on jig pallet 1.
Preferably, key assembly position 31 includes key assembly bracket 311, key feeding vibrating disk 312, key crawl machinery
Arm 313 and key optical identification camera 314, key feeding vibrating disk 312, key crawl mechanical arm 313 and key optics are known
Other camera 314 is set on key assembly bracket 311 and connect with key assembly bracket 311；
Production trajectory 2 by jig pallet 1 be moved to key assembly position 31 before, key crawl mechanical arm 313 crawl be placed in by
Key 104 in key feeding vibrating disk 312, and by key optical identification camera 314 identify after, by key 104 according to just
True position and angle is placed on face-piece 101.
Preferably, key assembly position 31 includes four key buttons assembly position 315, three key buttons assembly position 316, the assembly of left shoulder key
Position 317, right shoulder key assembly position 318, cross key assemble position 319, and four key buttons assemble position 315, three key buttons assemble position 316, left
Shoulder key assembly position 317, right shoulder key assembly position 318, cross key assembly position 319 are set in turn on production trajectory 2.
Preferably, four key buttons assembly position 315 includes four key feeding vibrating disks, and the key 104 in controller 100 wraps
Four keys 1041 included are A key 1041a, B key 1041b, X key 1041c, Y key 1041d, and four key feeding vibrating disks include and A key
The corresponding A key feeding vibrating disk 3151 of 1041a, B key feeding vibrating disk 3152 corresponding with B key 1041b and X key 1041c
Corresponding X key feeding vibrating disk 3153, Y key feeding vibrating disk 3154 corresponding with Y key 1041d.
Preferably, three key buttons assembly position 316 includes three key feeding vibrating disks, and the key 104 of controller 100 includes
Three keys 1042 be SELECT key 1042a, START key 1042b, HOME key 1042c, three key feeding vibrating disks include with
The corresponding SELECT key feeding vibrating disk 3161 of SELECT key 1042a, START key feeding corresponding with START key 1042b
Vibrating disk 3162, HOME key feeding vibrating disk 3163 corresponding with HOME key 1042c.
Preferably, left shoulder key assembly position 317 includes left shoulder key feeding vibrating disk 3171, and the key 104 in controller 100 wraps
The left shoulder key 1043 included is corresponding with left shoulder key feeding vibrating disk 3171.
Preferably, right shoulder key assembly position 318 includes right shoulder key feeding vibrating disk 3181, and the key 104 in controller 100 wraps
The right shoulder key 1044 included is corresponding with right shoulder key feeding vibrating disk 3181.
Preferably, cross key assembly position 319 includes cross key feeding vibrating disk 3191, includes cross key in controller 100
1045 is corresponding with cross key feeding vibrating disk 3191.
Preferably, key check bit 32 includes key detection support 321, key detection shifting axle 322 and key detection light
The other camera 323 of knowledge, key detect optical identification camera 323 and are set on key detection shifting axle 322, key detection movement
Axis 322 is slidably connected in key detection support 321；
Before jig pallet 1 is moved to key check bit 32 by production trajectory 2, key detects shifting axle 322 according to presetting
The mobile key detection optical identification camera 323 scanning comparison key 104 of program position, if detection failure, production line rail
Jig pallet 1 is moved to and reprocesses area by road 2, if detection passes through, jig pallet 1 is moved to next assembling and surveyed by production trajectory 2
Trial work position 3.
Preferably, PCBA board assembly position 33 includes PCBA board assembly bracket 331, PCBA board crawl mechanical arm 332 and PCBA
Plate optical identification camera 333, PCBA board grab mechanical arm 332 and PCBA board optical identification camera 333 and are set to PCBA board
It assembles on bracket 331；
Before jig pallet 1 is moved to PCBA board assembly position 33 by production trajectory 2, PCBA board grabs mechanical arm 332 and grabs PCBA
Plate 103, and place PCBA board 103 according to correct position and angle after being identified by PCBA board optical identification camera 333
In on face-piece 101.
Preferably, vibration module assembly position 34 includes vibration module assembly bracket 341, vibration module crawl mechanical arm 342
And vibration module optical identification camera 343, vibration module grab mechanical arm 342 and vibration module optical identification camera 343
It is set on vibration module assembly bracket 341；
Before jig pallet 1 is moved to vibration module assembly position 34 by production trajectory 2, vibration module grabs mechanical arm 342 and grabs
Vibration module 105, and pass through vibration module 105 after vibration module optical identification camera 343 identifies according to correct position
And angle is placed on face-piece 101.
Preferably, vibration module assembly position 34 includes left vibration module assembly position 344, right vibration module assembly position 345, a left side
Vibration module assembly position 344, right vibration module assembly position 345 are set in turn on production trajectory 2.
Preferably, vibration module 105 includes left vibration module 1051 and right vibration module 1052.
Preferably, the PCBA board being set in turn on production trajectory 2 is assembled between position 33, vibration module assembly position 34 also
Position 38 is assembled equipped with PCBA board screw, it includes that PCBA board screw assembles bracket 381, PCBA board screw that PCBA board screw, which assembles position 38,
Shifting axle 382, PCBA board electric screw driver 383 and PCBA board screw optical identification camera 384, PCBA board electric screw driver
383 and PCBA board screw optical identification camera 384 be set to PCBA board screw shifting axle 382 on, PCBA board screw shifting axle
382 are slidably connected on PCBA board screw assembly bracket 381；
Before jig pallet 1 is moved to PCBA board screw assembly position 38 by production trajectory 2, PCBA board screw optical identification camera
The position of 384 scanning recognition screw holes, and control PCBA board screw shifting axle 382 and be moved to PCBA board electric screw driver 383
Predeterminated position simultaneously installs screw.
Preferably, whole detection position 35 includes whole detection bracket 351, whole detection shifting axle 352 and whole detection light
The other camera 353 of knowledge, whole detection optical identification camera 353 are set on whole detection shifting axle 352, and whole detection is mobile
Axis 352 is slidably connected to whole detection bracket 351；
Before jig pallet 1 is moved to whole detection position 35 by production trajectory 2, whole detection shifting axle 352 is according to presetting
The mobile scanning of whole detection optical identification camera 353 of program compare the position of each element, if detection failure, produces trajectory
Jig pallet 1 is moved to and reprocesses area by 2, if detection passes through, is produced trajectory 2 for jig pallet 1 and is moved to next assembling test
Station 3.
Preferably, bottom case assembly position 36 includes that bottom case assembly bracket 361, bottom case crawl mechanical arm 362 and bottom case optics are known
Other camera 363, bottom case grab mechanical arm 362 and bottom case optical identification camera 363 and are set on bottom case assembly bracket 361；
Before jig pallet 1 is moved to bottom case assembly position 36 by production trajectory 2, bottom case grabs mechanical arm 362 and grabs bottom case 102,
And bottom case 102 is placed in face-piece 101 according to correct position and angle after identifying by bottom case optical identification camera 363
On.
Preferably, functional test position 37 includes functional test bracket 371, functional test shifting axle 372, functional test optics
Identify that camera 373, data cable plug 374, functional test computer 375 and functional test mechanical arm 376, functional test optics are known
Other camera 373 and data cable plug 374 are set on functional test shifting axle 372, and functional test shifting axle 372 is slidable
It is connected to functional test bracket 371, functional test computer 375 and functional test mechanical arm 376 connect with functional test bracket 371
It connects；
Before jig pallet 1 is moved to functional test position 37 by production trajectory 2, functional test optical identification camera 373 is scanned
Identify data-interface position, and data cable plug 374 is moved to predeterminated position access data by control function test shifting axle 372
Interface, functional test computer 375 and each key of 376 cooperative operation of functional test mechanical arm and each function of test controller, test
As a result by network upload server database, if detection failure, jig pallet 1 is moved to by production trajectory 2 reprocesses area, if
Detection passes through, and produces trajectory 2 for jig pallet 1 and is moved to line tail.
Preferably, the bottom case being set in turn on production trajectory 2 assembles and is additionally provided with bottom between position 36, functional test position 37
Shell screw assembles position 39, bracket 391 is assembled including bottom case screw in bottom case screw assembly position 39, bottom case screw assembles shifting axle 392,
Bottom case screw optical camera 393 and bottom case electric screw driver 394, bottom case screw optical camera 393 and bottom case electric screw
Knife 394 is set to bottom case screw and assembles shifting axle 392, and bottom case screw assembly shifting axle 392 is slidably connected to bottom case screw
It assembles on bracket 391；
Before jig pallet 1 is moved to bottom case screw assembly position 39 by production trajectory 2, bottom case screw optical camera 393 is scanned
It identifies screw hole site, and controls bottom case screw assembly shifting axle 392 and bottom case electric screw driver 394 is moved to predeterminated position simultaneously
Screw is installed.
The working principle of the automatic production line of controller provided in this embodiment is as follows:
Each component that controller 100 includes can be pressed by what jig pallet 1, production trajectory 2 and assembling test station 3 included
Key assembles position 31, key check bit 32, PCBA board assembly position 33, vibration module assembly position 34, whole detection position 35, bottom case assembly
Position 36 and the cooperation of functional test position 37 are assembled, the process of assembling also achieve simultaneously controller 100 in X -ray inspection X
And test, to obtain the qualified controller 100 of detection.
The automatic production line of controller provided in this embodiment has the beneficial effect that the present invention solves in cost of labor
Too fast and labor productivity lag contradiction is risen, the assembling mode using automation and informationization greatly reduces production line operation work
Number promotes packaging efficiency, and can automatic on-line testing product and storage test data；The present invention can automatic assembling controller
100 and other electronic products, production efficiency is greatlyd improve, and guarantee to produce stable product quality, the present invention can pass through production
The controller of each form of more new production of the adjustment and control program of station, game console is only preferred production type.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (10)
1. the automatic production line of controller, it is characterised in that: including jig pallet, trajectory and assembling test station are produced,
The jig pallet is connected on the production trajectory and is run by the production trajectory to the assembling test station；
The assembling test station include be set in turn in it is described production trajectory on for assemble key key assembly position,
For detecting the key check bit of key various functions, the PCBA board for assembling PCBA board assembles position, for assembling vibration mould
Vibration module assembly position, the whole detection position for detecting each components in controller inside, the bottom case for assembling bottom case of block
Assemble position and the functional test position for each phase function of test controller.
2. the automatic production line of controller as described in claim 1, it is characterised in that: key assembly position includes key
Assemble bracket, key feeding vibrating disk, key crawl mechanical arm and key optical identification camera, the key feeding vibration
Disk, key crawl mechanical arm and the key optical identification camera be set on key assembly bracket and with it is described
Key assembles bracket connection；
Before the jig pallet is moved to key assembly position by the production trajectory, the key crawl mechanical arm crawl
The key being placed in the key feeding vibrating disk, and by the key optical identification camera identify after, key is pressed
It is placed on face-piece according to correct position and angle.
3. the automatic production line of controller as described in claim 1, it is characterised in that: the key check bit includes key
Detection support, key detection shifting axle and key detect optical identification camera, and the key detection optical identification camera is set
In on key detection shifting axle, the key detection shifting axle is slidably connected in the key detection support；
Before the jig pallet is moved to the key check bit by the production trajectory, key detection shifting axle according to
The position of the mobile key detection optical identification camera scanning comparison key of pre-set program, if detection failure, institute
It states production trajectory to be moved to the jig pallet and reprocess area, if detection passes through, the production trajectory is by the jig support
Disk is moved to next assembling test station.
4. the automatic production line of controller as described in claim 1, it is characterised in that: PCBA board assembly position includes
PCBA board assembles bracket, PCBA board crawl mechanical arm and PCBA board optical identification camera, the PCBA board crawl mechanical arm and
The PCBA board optical identification camera is set on the PCBA board assembly bracket；
Before the jig pallet is moved to PCBA board assembly position by the production trajectory, PCBA board grabs mechanical arm crawl
PCBA board, and be placed in PCBA board according to correct position and angle after being identified by the PCBA board optical identification camera
On face-piece.
5. the automatic production line of controller as described in claim 1, it is characterised in that: vibration module assembly position includes
Vibration module assembles bracket, vibration module crawl mechanical arm and vibration module optical identification camera, the vibration module crawl
Mechanical arm and the vibration module optical identification camera are set on the vibration module assembly bracket；
Before the jig pallet is moved to vibration module assembly position by the production trajectory, the vibration module gripper
Tool arm grab vibration module, and by the vibration module optical identification camera identification after by vibration module according to correct position
It sets and angle is placed on face-piece.
6. the automatic production line of controller as described in claim 1, it is characterised in that: be set in turn in the production line rail
PCBA board screw assembly position, the PCBA board screw dress are additionally provided between PCBA board assembly position, vibration module assembly position on road
Coordination includes PCBA board screw assembly bracket, PCBA board screw shifting axle, PCBA board electric screw driver and PCBA board screw optics
Identify camera, the PCBA board electric screw driver and the PCBA board screw optical identification camera are set to the PCBA board
On screw shifting axle, the PCBA board screw shifting axle is slidably connected on the PCBA board screw assembly bracket；
Before the jig pallet is moved to PCBA board screw assembly position by the production trajectory, PCBA board screw optical identification is taken the photograph
As the position of head scanning recognition screw hole, and it is mobile by the PCBA board electric screw driver to control the PCBA board screw shifting axle
To predeterminated position and screw is installed.
7. the automatic production line of controller as described in claim 1, it is characterised in that: the whole detection position includes whole
Detection support, whole detection shifting axle and whole detection optical identification camera, the whole detection optical identification camera are set
In on the whole detection shifting axle, the whole detection shifting axle is slidably connected to the whole detection bracket；
Before the jig pallet is moved to the whole detection position by the production trajectory, the whole detection shifting axle according to
The mobile whole detection optical identification camera scanning of pre-set program compares the position of each element, if detection failure,
The jig pallet is moved to and reprocesses area by the production trajectory, if detection passes through, the production trajectory is by the jig
Pallet is moved to next assembling test station.
8. the automatic production line of controller as described in claim 1, it is characterised in that: bottom case assembly position includes bottom case
Assemble bracket, bottom case crawl mechanical arm and bottom case optical identification camera, the bottom case crawl mechanical arm and the bottom case optics
Identification camera is set on the bottom case assembly bracket；
Before the jig pallet is moved to bottom case assembly position by the production trajectory, the bottom case crawl mechanical arm crawl
The bottom case, and by the way that bottom case is placed in face according to correct position and angle after bottom case optical identification camera identification
On shell.
9. the automatic production line of controller as described in claim 1, it is characterised in that: the functional test position includes function
Test bracket, functional test shifting axle, functional test optical identification camera, data cable plug, functional test computer and function
Test mechanical arm, the functional test optical identification camera and the data cable plug are set to the functional test shifting axle
On, the functional test shifting axle is slidably connected to the functional test bracket, and the functional test computer and function are surveyed
Examination mechanical arm is connect with the functional test bracket；
Before jig pallet is moved to the functional test position by the production trajectory, the functional test optical identification camera
Scanning recognition data-interface position, and the data cable plug is moved to predeterminated position access number by control function test shifting axle
According to interface, the functional test computer and each key of functional test mechanical arm cooperative operation and each function of test controller,
Test result is by network upload server database, if detection failure, jig pallet is moved to by the production trajectory to be returned
Area is repaired, if detection passes through, jig pallet is moved to line tail by the production trajectory.
10. the automatic production line of controller as described in claim 1, it is characterised in that: be set in turn in the production line
It is additionally provided with bottom case screw assembly position between bottom case assembly position, functional test position on track, bottom case screw assembly position includes
Bottom case screw assembles bracket, bottom case screw assembly shifting axle, bottom case screw optical camera and bottom case electric screw driver, the bottom
Shell screw optical camera and the bottom case electric screw driver are set to the bottom case screw assembly shifting axle, the bottom case screw
Assembly shifting axle is slidably connected on the bottom case screw assembly bracket；
Before the jig pallet is moved to bottom case screw assembly position by the production trajectory, the bottom case screw optics is taken the photograph
As head scanning recognition screw hole site, and controls the bottom case screw assembly shifting axle and be moved to the bottom case electric screw driver
Predeterminated position simultaneously installs screw.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811328708.4A CN109613893B (en) | 2018-11-09 | 2018-11-09 | Automatic production line of controller |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811328708.4A CN109613893B (en) | 2018-11-09 | 2018-11-09 | Automatic production line of controller |
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| CN109613893B CN109613893B (en) | 2024-05-10 |
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| CN109613893B (en) | 2024-05-10 |
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