CN109605905A - A kind of ultra-thin laminated glass production technology - Google Patents

A kind of ultra-thin laminated glass production technology Download PDF

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Publication number
CN109605905A
CN109605905A CN201910041112.4A CN201910041112A CN109605905A CN 109605905 A CN109605905 A CN 109605905A CN 201910041112 A CN201910041112 A CN 201910041112A CN 109605905 A CN109605905 A CN 109605905A
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China
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laminated glass
quickly cooling
ultra
cooling chamber
fixed
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CN201910041112.4A
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CN109605905B (en
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不公告发明人
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Foshan Transhin Glass Technology Co ltd
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/08Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2315/00Other materials containing non-metallic inorganic compounds not provided for in groups B32B2311/00 - B32B2313/04
    • B32B2315/08Glass

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Joining Of Glass To Other Materials (AREA)

Abstract

The invention belongs to laminated glass production technical field, specifically a kind of ultra-thin laminated glass production technology, the technique includes the following steps: to be placed on laminated glass on the workbench of ultra-thin laminated glass precompressed quickly cooling equipment;As No. two fixed frames rotate and contact with laminated glass, leveling roll carries out precompressed to laminated glass and drives the bubble in laminated glass away the leveling roll of ultra-thin laminated glass precompressed quickly cooling equipment;The quickly cooling chamber of ultra-thin laminated glass precompressed quickly cooling equipment quickly cools down laminated glass;No.1 piston plate in the No.1 fixed frame of ultra-thin laminated glass precompressed quickly cooling equipment moves up and down, and No.1 piston plate makes No.1 fixed frame, quickly cooling chamber, condensation chamber, No.1 pipeline, the water in No. two pipelines realize circulation;Laminated glass after the completion of cooling is taken out, the laminated glass produced is packed, is put in storage;The present invention effectively raises the yields of the production efficiency of laminated glass and the laminated glass of production.

Description

A kind of ultra-thin laminated glass production technology
Technical field
The invention belongs to laminated glass production technical field, specifically a kind of ultra-thin laminated glass production technology.
Background technique
Laminated glass be by two panels or divided glass, between pressed from both sides one or more layers organic polymer intermediate coat, by spy After different high temperature precompressed and high-temperature high-pressure craft processing, the compound glass product for being integrated glass and intermediate coat permanent adhesive, Common laminated glass intermediate coat is PVB, a kind of high score by polyvinyl butyral resin through plasticizer plasticizing extrusion forming Sub- material, appearance are semitransparent thin film, free from admixture, and surfacing has certain roughness and good flexibility, to inorganic glass Glass has good cohesive force, has the characteristics such as transparent, heat-resisting, cold-resistant, moisture-proof, mechanical strength height, is that folder is manufactured on our times Layer, safety glass optimum adhesion material, it is compound through high pressure, heating and complete bonding, PVB laminated glass due to have peace Entirely, the multiple functions such as heat preservation, control noise and isolation ultraviolet are widely used in building, automobile and photovoltaic industry.
Because of the physical characteristic of PVB composite material, existing laminated glass production technology is all high using closed type high temperature Pressure processing interlayer adhesion material, softens jointing material using high temperature, is being squeezed out the bubble in interlayer by HIGH PRESSURE TREATMENT, On the one hand processing bubble needs multiple equipment to carry out cooperation processing, and enclosed heat treatment will cause extra energy waste, Increase production cost, production efficiency is low, is unable to satisfy the market demand;On the other hand the direction that will lead to bubble extrusion is uniformly squeezed It is uncertain, it is easy directly laminated glass to be cracked, also carries out shelving cooling after processing is completed, during which laminated glass Physical characteristic is unstable, is easy to be generated defect ware by external interference, the yields of the laminated glass of production is not high, causes income Low, cost waste is serious.
Summary of the invention
In order to make up for the deficiencies of the prior art, a kind of ultra-thin laminated glass production technology proposed by the present invention, master of the present invention It is used to improve the yields of laminated glass production, improves the quality for the laminated glass produced.
The technical solution adopted by the present invention to solve the technical problems is: a kind of ultra-thin laminated glass of the present invention is raw Production. art, the technique include the following steps:
S1: laminated glass is placed on the workbench of ultra-thin laminated glass precompressed quickly cooling equipment;
The leveling roll of ultra-thin laminated glass precompressed quickly cooling equipment in S2:S1 with No. two fixed frames rotate and with interlayer glass Glass contact, leveling roll carry out precompressed to laminated glass and drive the bubble in laminated glass away, and leveling roll constantly impacts interlayer glass Glass so that the combination between the intermediate coat and sheet glass of laminated glass is more close, while making the bubble in laminated glass It is driven by directive, the bubble in intermediate coat is adequately discharged, improve the matter of final laminated glass obtained Amount;
The quickly cooling chamber of ultra-thin laminated glass precompressed quickly cooling equipment in S3:S2 quickly cools down laminated glass, subtracts The external interference that small laminated glass receives improves the production efficiency of laminated glass so that intermediate coat quickly solidifies, and improves The quality of laminated glass obtained;
No.1 piston plate in the No.1 fixed frame of ultra-thin laminated glass precompressed quickly cooling equipment in S4:S3 moves up and down, No.1 piston plate makes No.1 fixed frame, quickly cooling chamber, condensation chamber, No.1 pipeline, the water in No. two pipelines realize circulation, to make Absorb the water of heat in quickly cooling chamber and enter cooling in condensation chamber, the cold water in No.1 fixed frame is supplemented into quickly cooling chamber, is made The water temperature obtained in quickly cooling chamber can be constantly in a lower state, and laminated glass is quickly cooled down;
S5: the laminated glass after the completion of will be cooling in S3 takes out, and is packed, is put in storage to the laminated glass produced;
Wherein, after the ultra-thin laminated glass precompressed quickly cooling equipment used in S1 includes workbench and is fixedly mounted on workbench Mounting plate on wall, mounting plate are equipped with sliding slot, and sliding panel is slidably fitted in sliding slot, is fixed above sliding panel equipped with No.1 Frame, be equipped with No.1 piston plate in No.1 fixed frame, and No.1 piston plate is equipped with across sliding panel and can slide in sliding panel Fixed link, fixed link right side wall are equipped with rack gear;The sliding panel lower surface is located at rack gear right side position equipped with fixed plate, fixes Be rotatably equipped with pony press on plate, pony press by the motor driven on fixed plate rear wall, pony press be used for laminated glass into Row precompressed is hinged with No.1 connecting rod on pony press front end face, and No.1 connecting rod is hinged with No. two connecting rods, and No. two connecting rod other ends are set There is sector gear, sector gear is hinged on mounting rod lower end fixed on sliding panel lower surface, and sector gear is engaged with rack;Institute It states and is equipped with quickly cooling chamber inside workbench, quickly cooling chamber is used to carry out quickly cooling to laminated glass, and quickly cooling chamber right end is connected with by spring The movable plate that can be slided, movable plate are equipped with diameter in the through-hole of 3-5mm;Condensation chamber, condensation are equipped with inside the workbench Cold plate is equipped in chamber, condensation chamber is located at the lower right of quickly cooling chamber, and the lower right corner of quickly cooling chamber is logical equipped with what is be connected with condensation chamber Road is equipped with pressure valve in channel;By No.1 piping connection between the quickly cooling chamber and No.1 fixed frame, No.1 pipeline is from No.1 Fixed frame becomes larger to quickly cooling cavity direction caliber, and the check valve of the unidirectional water inflow into quickly cooling chamber is equipped in No.1 pipeline;It is described It is equipped with No. two pipelines between condensation chamber and No.1 fixed frame, the unidirectional of into No.1 fixed frame unidirectional water inflow is equipped in No. two pipelines Valve;Cold water is respectively arranged in No.1 fixed frame, No.1 pipeline, quickly cooling chamber and condensation chamber when original state;It is set on the right side of the workbench There is controller, controller is used to control the work of motor.
When work, laminated glass is placed on the table, motor rotation is controlled by controller, so that the pony press inverse time Needle rotation, pony press rolls on laminated glass carries out precompressed to laminated glass, improves the combination of the intermediate coat of laminated glass Effect, while the bubble in intermediate coat is extruded, for glass while precompressed, the cold water in quickly cooling chamber absorbs laminated glass Heat stablize so that the intermediate coat of laminated glass solidifies so that laminated glass quickly cools down;Band while pony press rolls Dynamic fixed plate moves downward, so that sliding panel is moved downward along sliding slot, with the rotation of pony press, No.1 connecting rod turns Dynamic, No.1 connecting rod drives No. two link rotatables that sector gear is rotated around the hinge joint of mounting rod lower end, and No.1 connecting rod is reciprocal Movement, so that sector gear is constantly rotated upwardly and downwardly and is constantly moved up and down with carry-over bar and No.1 piston plate, No.1 piston The cold water in No.1 fixed frame is discharged when plate moves upwards, so that cold water shock No.1 pipeline, so that in No.1 pipeline Cold water enter in quickly cooling chamber the water for absorbing heat in quickly cooling chamber neutralized, the water in quickly cooling chamber increases so that quickly cooling The pressure valve in the chamber lower right corner is opened, and extra water enters in condensation chamber from pressure valve, condensation chamber to absorb the water of heat into Row cooling, when No.1 piston plate moves downward, No.1 fixed frame extracts cold water by No. two pipelines from condensation chamber, and No.1 is fixed Frame carries out storage to cold water in case use when No.1 piston plate rises again;In the process, the list in No.1 pipeline and No. two pipelines Setting to valve so that No.1 fixed frame can only be discharged by No.1 tubes rows, and absorbs water, No.1 pipeline by No. two pipelines It is become larger from No.1 fixed frame to quickly cooling cavity direction caliber, so that No.1 pipeline is more close to the cold water that quickly cooling chamber side stores, When so that No.1 piston plate rising, the water energy in No.1 pipeline is enough quickly discharged into quickly cooling chamber, so that the hydraulic pressure in quickly cooling chamber Quickly increase, so that movable plate is moved right by impact and squeeze spring, the water being located on the right side of movable plate in quickly cooling chamber Surge valve is simultaneously entered in condensation chamber by pressure valve so that from quickly cooling chamber enter condensation chamber in water not with No.1 pipeline The water of middle entrance neutralizes, so that the heat being discharged in quickly cooling chamber is more, then, spring squeezes movable plate, is located in quickly cooling chamber and moves Water on the right side of movable plate is entered in the cavity on the right side of movable plate by the through-hole on movable plate, at this time the temperature drop of the water in quickly cooling chamber Low is more, and quickly cooling chamber preferably cools down laminated glass;The through-hole of 3-5mm on movable plate, so that one When water in number pipeline enters quickly cooling chamber and squeezes the water in quickly cooling chamber, the water that quickly cooling chamber is located on the left of movable plate cannot Quickly into the cavity on the right side of movable plate, it is ensured that the water that cavity is discharged on the right side of from movable plate not with enter speed in No.1 pipeline Water in cold chamber carries out heat neutralization.
The cold plate is wavy shaped configuration, and cold plate has elasticity;In the condensation chamber be equipped with No. two piston plates, No. two Piston plate is contacted with cold plate and can be slided in condensation chamber, and diameter is uniformly provided on No. two piston plates in the through-hole of 1-2mm. After the water for absorbing heat in quickly cooling chamber enters condensation chamber, the water for absorbing heat is assembled above No. two piston plates, and No. two piston plates are squeezed, No. two piston plates squeeze cold plate and make cold plate that elastic deformation occur, and cold plate squeezes in condensation chamber Cold water so that a part of cold water is introduced into No. two pipelines, the through-hole of 1-2mm makes the air pressure below No. two piston plates by two Water above number piston plate is held, and is avoided and is absorbed the water of heat and first fall, so that subsequent into No.1 fixed frame Water is unneutralized water, so that the temperature into the water in No.1 fixed frame is lower, when No. two pipelines are taken out from condensation chamber When taking cooling water, the water below No. two piston plates is gradually decreased, and the space below No. two piston plates becomes larger, and pressure reduces, and No. two Air pressure below piston plate can not continue to hold the water above No. two piston plates, and the water above No. two piston plates passes through No. two pistons Through-hole on plate enters the space below No. two piston plates, and as the water above No. two piston plates is reduced, elasticity occurs for cold plate Restore so that No. two piston plates move up, so that the space below No. two piston plates becomes larger, so that the water above No. two piston plates is more Add and quickly flows into No. two piston plate lower cavities.
The pony press includes No. two cylindrical fixed frames, and No. two fixed frames are connected with the output shaft of motor, and No. two Front and back is equipped with two groups of cylinders on fixed frame, and the cylinder in every group is arranged circumferentially around No. two fixed frame outer walls, in two groups of cylinders Leveling roll is rotatably equipped with by cylinder piston rod between corresponding two cylinders, leveling roll is used to press to laminated glass. When rotating with No. two fixed frames, leveling roll is contacted with laminated glass the multiple groups leveling roll being circumferentially arranged one by one, to interlayer glass Glass is impacted, so that laminated glass is more close in conjunction with intermediate coat, while when leveling roll impact laminated glass, it is smooth Roller drives the bubble in laminated glass intermediate coat, and leveling roll, which is rotating, to be contacted one by one with laminated glass so that laminated glass In bubble driven by directive, while leveling roll impacts so that drive great efforts, relative to make laminated glass uniformly by When power, the directionless movement of the bubble of laminated glass intermediate coat, directive bubble of driving makes gas in laminated glass intermediate coat Bubble can remove more abundant;Leveling roll rolls a distance when moving on laminated glass on laminated glass, smooth The rolling of roller avoids laminated glass and damages because stress is excessive, the yields after improving laminated glass precompressed.
It is hollow structure inside No. two fixed frames, is rotatably equipped with screw rod in No. two fixed frames, the front end of screw rod is worn It crosses No. two fixed frames and is connected through a screw thread with No. two fixed frames, screw front end is equipped with knob;No. two fixed frames are equipped with It is connected to the stomata of cylinder interior, the piston base of cylinder is equipped with drawstring, and the drawstring other end passes through the stomata on No. two fixed frames simultaneously On screw rod, drawstring is used to control the flexible of cylinder piston rod for winding.When the thickness of laminated glass is not meanwhile, it is capable to pass through rotation The knob of screw front end, so that screw rod rotation is wound or is released to drawstring, so that the piston rod of cylinder is stretched out or is retracted, The total volume of gas between cylinder and No. two fixed frames is constant, when so that leveling roll is to thick glass pre-pressing, cylinder piston rod What is retracted is more, and the pressure that the piston of cylinder is subject to is big, so that the rebound of cylinder piston rod is small, so that leveling roll and interlayer glass When glass contacts, the buffering of leveling roll is small, so that the pressure that thick laminated glass is subject to is big, it is ensured that thick laminated glass can be by Effective precompressed, when carrying out precompressed to thin laminated glass, the length that the piston rod of cylinder stretches out is big, because of cylinder and two The total volume of gas between number fixed frame is constant, and the rebound of cylinder is big, when so that leveling roll and laminated glass contacting, leveling roll Buffering it is big so that the pressure that thin laminated glass is subject to is small, avoids thin laminated glass and ruined by crushing, improve obtained folder The yields of layer glass.
The sector gear is made up of multiple tooth form bars, No.1 air bag is equipped between adjacent tooth form bar, on No.1 air bag Equipped with the through-hole blown to rack gear;Be uniformly provided with multiple groups before and after the tooth form bar, multiple groups tooth form bar is fixed in shaft, shaft with The end of No. two connecting rods is connected, and No. two air bags are equipped between the adjacent tooth form bar in front and back.The sector gear and tooth of tooth form bar composition When item contacts, tooth form rod bending is squeezed the No.1 air bag between two neighbouring tooth form bars, No.1 air bag pair The end of rack gear and tooth form bar is blown, so that the end region temperature of rack gear and tooth form bar declines, slows down the end of rack gear Yu tooth form bar Portion's abrasion, improves the service life of rack gear Yu tooth form bar, tooth form bar is linked together by No.1 air bag, so that tooth form bar The sector gear of composition can steadily excessively when turning to, and the end for avoiding tooth form bar is hit rack gear and is damaged, and tooth form is improved The service life of the sector gear of bar composition, tooth form bar front and back setting multiple groups, intensity when improving tooth form bar in conjunction with rack gear, Tooth form bar is connected by No. two air bags, plays the role of buffering to tooth form bar, improves the service life of tooth form bar, utilize tooth form Bar forms sector gear, reduces the weight of sector gear, reduces sector gear to the load of No. two connecting rods, improve No. two The service life of connecting rod.
The rack gear is made up of multiple castellated plates and bar shaped bar, and bar shaped bar is mounted on the right side of fixed link, the right side of bar shaped bar Side is equipped with slideway, and multiple castellated plates are uniformly slidably mounted in slideway, is connected between castellated plates by spring.Utilize castellated plates Rack gear is formed with bar shaped bar and spring, when so that rack gear being engaged with sector gear, each tooth form bar can be engaged on castellated plates Together, it is ensured that the transmission between sector wheel and rack, while when sector gear turns to, spring delays castellated plates Punching, avoids between sector wheel and rack and tooth butt occurs, improve the service life of rack gear and sector gear.
Beneficial effects of the present invention are as follows:
1. a kind of ultra-thin laminated glass production technology of the present invention, which, which passes through, utilizes a kind of ultra-thin laminated glass Production equipment carries out precompressed and quickly cooling to laminated glass so that the intermediate coat of laminated glass bonded with sheet glass it is stronger, Simultaneously the bubble in intermediate coat is adequately removed, avoid laminated glass cracking, improves the good of laminated glass production Product rate.
Detailed description of the invention
Fig. 1 is flow chart of the invention;
Fig. 2 is the main view of ultra-thin laminated glass precompressed quickly cooling equipment of the invention;
Fig. 3 is the annexation figure between leveling roll of the invention, cylinder and No. two fixed frames;
Fig. 4 is the A direction view of Fig. 3;
Fig. 5 is the distribution schematic diagram of tooth form bar and No.1 air bag of the invention;
Fig. 6 is the B direction view of Fig. 5;
Fig. 7 is the annexation figure between castellated plates, bar shaped bar and fixed link;
In figure: 16, No. two workbench 1, quickly cooling chamber 12, movable plate 13, condensation chamber 14, cold plate 15, No.1 pipeline pipelines 17, No. two piston plates 18, mounting plate 2, sliding panel 21, No.1 fixed frame 22, No.1 piston plate 23, fixed link 24, rack gear 25, Castellated plates 251, bar shaped bar 252, pony press 3,31, No. two connecting rods 32 of No.1 connecting rod, sector gear 33, No. two fixed frames 34, gas 333, No. two cylinder 35, leveling roll 36, knob 37, drawstring 38, tooth form bar 331, No.1 air bag 332, shaft air bags 334.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below Specific embodiment is closed, the present invention is further explained.
As shown in Figures 1 to 7, a kind of ultra-thin laminated glass production technology of the present invention, the technique include following step It is rapid:
S1: laminated glass is placed on the workbench of ultra-thin laminated glass precompressed quickly cooling equipment;
The leveling roll of ultra-thin laminated glass precompressed quickly cooling equipment in S2:S1 with No. two fixed frames rotate and with interlayer glass Glass contact, leveling roll carry out precompressed to laminated glass and drive the bubble in laminated glass away, and leveling roll constantly impacts interlayer glass Glass so that the combination between the intermediate coat and sheet glass of laminated glass is more close, while making the bubble in laminated glass It is driven by directive, the bubble in intermediate coat is adequately discharged, improve the matter of final laminated glass obtained Amount;
The quickly cooling chamber of ultra-thin laminated glass precompressed quickly cooling equipment in S3:S2 quickly cools down laminated glass, subtracts The external interference that small laminated glass receives improves the production efficiency of laminated glass so that intermediate coat quickly solidifies, and improves The quality of laminated glass obtained;
No.1 piston plate in the No.1 fixed frame of ultra-thin laminated glass precompressed quickly cooling equipment in S4:S3 moves up and down, No.1 piston plate makes No.1 fixed frame, quickly cooling chamber, condensation chamber, No.1 pipeline, the water in No. two pipelines realize circulation, to make Absorb the water of heat in quickly cooling chamber and enter cooling in condensation chamber, the cold water in No.1 fixed frame is supplemented into quickly cooling chamber, is made The water temperature obtained in quickly cooling chamber can be constantly in a lower state, and laminated glass is quickly cooled down;
S5: the laminated glass after the completion of will be cooling in S3 takes out, and is packed, is put in storage to the laminated glass produced;
Wherein, the ultra-thin laminated glass precompressed quickly cooling equipment used in S1 includes workbench 1 and is fixedly mounted on workbench 1 Mounting plate 2 on rear wall, mounting plate 2 are equipped with sliding slot, and sliding panel 21 is slidably fitted in sliding slot, is equipped with one above sliding panel 21 Number fixed frame 22 is equipped with No.1 piston plate 23 in No.1 fixed frame 22, and No.1 piston plate 23 is equipped with across sliding panel 21 and energy The fixed link 24 slided in sliding panel 21,24 right side wall of fixed link are equipped with rack gear 25;21 lower surface of sliding panel is located at 25 right side position of rack gear is equipped with fixed plate, and pony press 3 is rotatably equipped in fixed plate, and pony press 3 passes through on fixed plate rear wall Motor driven, pony press 3 are used to carry out precompressed to laminated glass, No.1 connecting rod 31 are hinged on 3 front end face of pony press, No.1 connects Bar 31 is hinged with No. two connecting rods 32, and No. two 32 other ends of connecting rod are equipped with sector gear 33, and sector gear 33 is hinged on sliding panel Fixed mounting rod lower end, sector gear 33 are engaged with rack gear 25 on 21 lower surfaces;Quickly cooling chamber is equipped with inside the workbench 1 12, quickly cooling chamber 12 is used to carry out quickly cooling to laminated glass, and 12 right end of quickly cooling chamber is connected with the movable plate that can be slided by spring 13, movable plate 13 is equipped with diameter in the through-hole of 3-5mm;It is equipped with condensation chamber 14 inside the workbench 1, is set in condensation chamber 14 There is cold plate 15, condensation chamber 14 is located at the lower right of quickly cooling chamber 12, and the lower right corner of quickly cooling chamber 12 is equipped with to be connected with condensation chamber 14 Channel, pressure valve is equipped in channel;It is connected between the quickly cooling chamber 12 and No.1 fixed frame 22 by No.1 pipeline 16, one Number pipeline 16 becomes larger from No.1 fixed frame 22 to 12 direction caliber of quickly cooling chamber, is equipped in No.1 pipeline 16 to quickly cooling chamber 12 The check valve of middle unidirectional water inflow;No. two pipelines 17 are equipped between the condensation chamber 14 and No.1 fixed frame 22, in No. two pipelines 17 Check valve equipped with from the unidirectional water inflow to No.1 fixed frame 22;No.1 fixed frame 22, No.1 pipeline 16, quickly cooling chamber when original state 12 with condensation chamber 14 in be respectively arranged with cold water;Controller is equipped on the right side of the workbench 1, controller is used to control the work of motor.
When work, laminated glass is placed on workbench 1, motor rotation is controlled by controller, so that pony press 3 is inverse Hour hands rotation, pony press 3 rolls on laminated glass carries out precompressed to laminated glass, improves the knot of the intermediate coat of laminated glass Effect is closed, while the bubble in intermediate coat is extruded, for glass while precompressed, the cold water in quickly cooling chamber 12 absorbs interlayer The heat of glass is stablized so that laminated glass quickly cools down so that the intermediate coat of laminated glass solidifies;What pony press 3 rolled Fixed plate is driven to move downward simultaneously, so that sliding panel 21 is moved downward along sliding slot, with the rotation of pony press 3, one Number connecting rod 31 rotates, and No. two connecting rods 32 is driven to rotate for No.1 connecting rod 31 so that hinge joint of the sector gear 33 around mounting rod lower end turns Dynamic, No.1 connecting rod 31 moves back and forth, so that sector gear 33 constantly rotates upwardly and downwardly and with carry-over bar 25 and No.1 piston plate 23 It is continuous to move up and down, the cold water in No.1 fixed frame 22 is discharged when No.1 piston plate 23 moves upwards, so that cold water shock No.1 pipeline 16, so that the cold water in No.1 pipeline 16 enters in quickly cooling chamber 12 to the heat that absorbs in quickly cooling chamber 12 Water is neutralized, and the water in quickly cooling chamber 12 increases so that the pressure valve in 12 lower right corner of quickly cooling chamber is opened, and extra water is from pressure valve Middle to enter in condensation chamber 14, condensation chamber 14 cools down the water for absorbing heat, when No.1 piston plate 23 moves downward, No.1 Fixed frame 22 extracts cold water by No. two pipelines 17 from condensation chamber 14, and No.1 fixed frame 22 carries out storage to cold water in case No.1 Piston plate 23 uses when rising again;In the process, the setting of No.1 pipeline 16 and the check valve in No. two pipelines 17, so that one Water can only be discharged in number fixed frame 22 by No.1 pipeline 16, and absorbs water by No. two pipelines 17, and No.1 pipeline 16 is solid from No.1 Determine frame 22 to become larger to 12 direction caliber of quickly cooling chamber, so that No.1 pipeline 16 is more close to the cold water that 12 side of quickly cooling chamber stores, When so that No.1 piston plate 23 rising, the water energy in No.1 pipeline 16 is enough quickly discharged into quickly cooling chamber 12, so that quickly cooling chamber 12 In hydraulic pressure quickly increase so that movable plate 13 is moved right by impact and squeeze spring, be located in quickly cooling chamber 12 and move The water slug pressure valve on 13 right side of movable plate is simultaneously entered in condensation chamber 14 by pressure valve, so that entering condensation chamber from quickly cooling chamber 12 Water in 14 is not neutralized with the water entered in No.1 pipeline 16, so that the heat being discharged in quickly cooling chamber 12 is more, then, spring is squeezed Movable plate 13 is pressed, the water that 13 right side of movable plate is located in quickly cooling chamber 12 enters 13 right side of movable plate by the through-hole on movable plate 13 Cavity in, at this time the water in quickly cooling chamber 12 temperature reduce it is more, enable quickly cooling chamber 12 preferably to laminated glass It is cooled down;The through-hole of 3-5mm on movable plate 13, so that the water in No.1 pipeline 16 enters quickly cooling chamber 12 and to quickly cooling chamber 12 In water when being squeezed, the water that quickly cooling chamber 12 is located at 13 left side of movable plate cannot quickly enter the sky on 13 right side of movable plate Chamber, it is ensured that the water being discharged from 13 right side cavity of movable plate does not carry out heat with the water entered in quickly cooling chamber 12 in No.1 pipeline 16 It neutralizes.
The cold plate 15 is wavy shaped configuration, and cold plate 15 has elasticity;No. two pistons are equipped in the condensation chamber 14 Plate 18, No. two piston plates 18 are contacted with cold plate 15 and can be slided in condensation chamber 14, are uniformly provided on No. two piston plates 18 Through-hole of the diameter in 1-2mm.After the water for absorbing heat in quickly cooling chamber 12 enters condensation chamber 14, the water for absorbing heat exists Assemble above No. two piston plates 18, and squeeze No. two piston plates 18, No. two piston plates 18 squeeze cold plate 15 and make cold plate 15 Elastic deformation occurs, cold plate 15 squeezes the cold water in condensation chamber 14, so that a part of cold water is introduced into No. two pipelines 17,1- The through-hole of 2mm holds the air pressure of 18 lower section of No. two piston plates by the water of No. two 18 tops of piston plate, avoids and absorbs heat The water of amount first falls, so that the subsequent water into No.1 fixed frame 22 is unneutralized water, so that solid into No.1 The temperature for determining the water in frame 22 is lower, when No. two pipelines 17 extract cooling water from condensation chamber 14, No. two 18 lower sections of piston plate Water gradually decrease, the space of 18 lower section of No. two piston plates becomes larger, and pressure reduces, and the air pressures of No. two 18 lower sections of piston plates can not be after The water of the continuous water for holding 18 top of No. two piston plates, No. two 18 tops of piston plate enters two by the through-hole on No. two piston plates 18 The space of 18 lower section of number piston plate, as the water of No. two 18 tops of piston plates is reduced, cold plate 15 occurs elasticity and restores so that two Number piston plate 18 moves up, so that the space of No. two 18 lower sections of piston plates becomes larger, so that the water of No. two 18 tops of piston plates is more accelerated No. two 18 lower cavities of piston plate of inflow of speed.
The pony press 3 includes No. two cylindrical fixed frames 34, and No. two fixed frames 34 are connected with the output shaft of motor, Front and back is equipped with two groups of cylinders 35 on No. two fixed frames 34, and the cylinder 35 in every group is around No. two circumferentially uniform cloth of 34 outer wall of fixed frame It sets, leveling roll 36 is equipped with by 35 piston rod rotation of cylinder between corresponding two cylinders 35 in two groups of cylinders 35, it is smooth Roller 36 is used to press to laminated glass.The multiple groups leveling roll 36 being circumferentially arranged with No. two fixed frames 34 when rotating, leveling roll 36 contact with laminated glass one by one, impact to laminated glass, so that laminated glass is more close in conjunction with intermediate coat, When leveling roll 36 impacts laminated glass simultaneously, leveling roll 36 drives the bubble in laminated glass intermediate coat, leveling roll 36 It is rotating and is contacted with laminated glass one by one so that the bubble in laminated glass is driven by directive, while the impact of leveling roll 36 makes Great efforts must be driven, when relative to making laminated glass uniform stressed, the directionless movement of the bubble of laminated glass intermediate coat, the side of having To drive that bubble enables that the bubble in laminated glass intermediate coat removes more sufficiently;Leveling roll 36 is in laminated glass When upper movement, a distance is rolled on laminated glass, the rolling of leveling roll 36 avoids laminated glass and damages because stress is excessive Bad, after improving laminated glass precompressed yields.
It is hollow structure inside No. two fixed frames 34, is rotatably equipped with screw rod in No. two fixed frames 34, before screw rod End is connected through a screw thread across No. two fixed frames 34 and with No. two fixed frames 34, and screw front end is equipped with knob 37;Described No. two solid Determine the stomata that frame 34 is equipped with inside connection cylinder 35, the piston base of cylinder 35 is equipped with drawstring 38, and 38 other end of drawstring passes through For stomata and winding on No. two fixed frames 34 on screw rod, drawstring 38 is used to control the flexible of 35 piston rod of cylinder.When interlayer glass The thickness of glass is not meanwhile, it is capable to pass through the knob 37 of rotary screw front end, so that screw rod rotation is wound or put to drawstring 38 Out, so that the piston rod of cylinder 35 is stretched out or retracted, the total volume of the gas between cylinder 35 and No. two fixed frames 34 is constant, So that 35 piston rod of cylinder retracts more, and the pressure that the piston of cylinder 35 is subject to is big when 36 pairs of thick glass pre-pressings of leveling roll, So that the rebound of 35 piston rod of cylinder is small, when so that leveling roll 36 and laminated glass contacting, the buffering of leveling roll 36 is small, makes It is big to obtain the pressure that thick laminated glass is subject to, it is ensured that thick laminated glass can be by effective precompressed, when to thin interlayer glass When glass carries out precompressed, the length that the piston rod of cylinder 35 stretches out is big, because of the gas between cylinder 35 and No. two fixed frames 34 Total volume it is constant, the rebound of cylinder 35 is big, and when so that leveling roll 36 and laminated glass contacting, the buffering of leveling roll 36 is big, makes It is small to obtain the pressure that thin laminated glass is subject to, avoids thin laminated glass and is ruined by crushing, improve the good of obtained laminated glass Product rate.
The sector gear 33 is made up of multiple tooth form bars 331, and No.1 air bag 332 is equipped between adjacent tooth form bar 331, No.1 air bag 332 is equipped with the through-hole blown to rack gear 25;Multiple groups, multiple groups tooth form bar are uniformly provided with before and after the tooth form bar 331 331 are fixed in shaft 333, and shaft 333 is connected with the end of No. two connecting rods 32, are equipped between the adjacent tooth form bar 331 in front and back No. two air bags 334.When the sector gear 33 and rack gear 25 that tooth form bar 331 forms contact, tooth form bar 331 is bent so that neighbouring Two tooth form bars 331 between No.1 air bag 332 be squeezed, end of the No.1 air bag 332 to rack gear 25 and tooth form bar 331 Portion blows, so that the end region temperature of rack gear 25 and tooth form bar 331 declines, slows down the end wear of rack gear 25 Yu tooth form bar 331, The service life for improving rack gear 25 Yu tooth form bar 331 is linked together tooth form bar 331 by No.1 air bag 332, so that tooth Shape bar 331 form sector gear 33 turn to when can steadily excessively, avoid tooth form bar 331 end hit rack gear 25 and by Damage improves the service life of the sector gear 33 of the composition of tooth form bar 331, multiple groups is arranged before and after tooth form bar 331, improve tooth form Tooth form bar 331 is connected by intensity when bar 331 is combined with rack gear 25, No. two air bags 334, plays buffering to tooth form bar 331 Effect, improves the service life of tooth form bar 331, forms sector gear 33 using tooth form bar 331, reduces sector gear 33 Weight reduces sector gear 33 to the load of No. two connecting rods 32, improves the service life of No. two connecting rods 32.
The rack gear 25 is made up of multiple castellated plates 251 with bar shaped bar 252, and it is right that bar shaped bar 252 is mounted on fixed link 24 The right side of side, bar shaped bar 252 is equipped with road, and multiple castellated plates 251 are uniformly slidably mounted in slideway, leads between castellated plates 251 Cross spring connection.Rack gear 25 is formed using castellated plates 251 and bar shaped bar 252 and spring, so that rack gear 25 is nibbled with sector gear 33 When conjunction, each tooth form bar 331 can mesh together with castellated plates 251, it is ensured that the biography between sector gear 33 and rack gear 25 Dynamic, while when sector gear 33 turns to, spring buffers castellated plates 251, avoid sector gear 33 and rack gear 25 it Between there is tooth butt, improve the service life of rack gear 25 Yu sector gear 33.
Specific workflow is as follows:
When work, laminated glass is placed on workbench 1, motor rotation is controlled by controller, so that pony press 3 is inverse Hour hands rotation, pony press 3 rolls on laminated glass carries out precompressed to laminated glass, improves the knot of the intermediate coat of laminated glass Effect is closed, while the bubble in intermediate coat is extruded, for glass while precompressed, the cold water in quickly cooling chamber 12 absorbs interlayer The heat of glass is stablized so that laminated glass quickly cools down so that the intermediate coat of laminated glass solidifies;What pony press 3 rolled Fixed plate is driven to move downward simultaneously, so that sliding panel 21 is moved downward along sliding slot, with the rotation of pony press 3, one Number connecting rod 31 rotates, and No. two connecting rods 32 is driven to rotate for No.1 connecting rod 31 so that hinge joint of the sector gear 33 around mounting rod lower end turns Dynamic, No.1 connecting rod 31 moves back and forth, so that sector gear 33 constantly rotates upwardly and downwardly and with carry-over bar 25 and No.1 piston plate 23 It is continuous to move up and down, the cold water in No.1 fixed frame 22 is discharged when No.1 piston plate 23 moves upwards, so that cold water shock No.1 pipeline 16, so that the cold water in No.1 pipeline 16 enters in quickly cooling chamber 12 to the heat that absorbs in quickly cooling chamber 12 Water is neutralized, and the water in quickly cooling chamber 12 increases so that the pressure valve in 12 lower right corner of quickly cooling chamber is opened, and extra water is from pressure valve Middle to enter in condensation chamber 14, condensation chamber 14 cools down the water for absorbing heat, when No.1 piston plate 23 moves downward, No.1 Fixed frame 22 extracts cold water by No. two pipelines 17 from condensation chamber 14, and No.1 fixed frame 22 carries out storage to cold water in case No.1 Piston plate 23 uses when rising again;In the process, the setting of No.1 pipeline 16 and the check valve in No. two pipelines 17, so that one Water can only be discharged in number fixed frame 22 by No.1 pipeline 16, and absorbs water by No. two pipelines 17, and No.1 pipeline 16 is solid from No.1 Determine frame 22 to become larger to 12 direction caliber of quickly cooling chamber, so that No.1 pipeline 16 is more close to the cold water that 12 side of quickly cooling chamber stores, When so that No.1 piston plate 23 rising, the water energy in No.1 pipeline 16 is enough quickly discharged into quickly cooling chamber 12, so that quickly cooling chamber 12 In hydraulic pressure quickly increase so that movable plate 13 is moved right by impact and squeeze spring, be located in quickly cooling chamber 12 and move The water slug pressure valve on 13 right side of movable plate is simultaneously entered in condensation chamber 14 by pressure valve, so that entering condensation chamber from quickly cooling chamber 12 Water in 14 is not neutralized with the water entered in No.1 pipeline 16, so that the heat being discharged in quickly cooling chamber 12 is more, then, spring is squeezed Movable plate 13 is pressed, the water that 13 right side of movable plate is located in quickly cooling chamber 12 enters 13 right side of movable plate by the through-hole on movable plate 13 Cavity in, at this time the water in quickly cooling chamber 12 temperature reduce it is more, enable quickly cooling chamber 12 preferably to laminated glass It is cooled down;The through-hole of 3-5mm on movable plate 13, so that the water in No.1 pipeline 16 enters quickly cooling chamber 12 and to quickly cooling chamber 12 In water when being squeezed, the water that quickly cooling chamber 12 is located at 13 left side of movable plate cannot quickly enter the sky on 13 right side of movable plate Chamber, it is ensured that the water being discharged from 13 right side cavity of movable plate does not carry out heat with the water entered in quickly cooling chamber 12 in No.1 pipeline 16 It neutralizes.
Although the present invention be illustrated by specific embodiment, it will be appreciated by those skilled in the art that, do not departing from In the case where the scope of the invention, various transformation and equivalent substitute can also be carried out to the present invention.In addition, being directed to particular condition or material Material, can do various modifications to the present invention, without departing from the scope of the present invention.Therefore, the present invention is not limited to disclosed tool Body embodiment, and should include the whole embodiments fallen within the scope of the appended claims.

Claims (6)

1. a kind of ultra-thin laminated glass production technology, it is characterised in that: the technique includes the following steps:
S1: laminated glass is placed on the workbench of ultra-thin laminated glass precompressed quickly cooling equipment;
The leveling roll of ultra-thin laminated glass precompressed quickly cooling equipment in S2:S1 is rotated with No. two fixed frames and is connect with laminated glass Touching, leveling roll carry out precompressed to laminated glass and drive the bubble in laminated glass away;
The quickly cooling chamber of ultra-thin laminated glass precompressed quickly cooling equipment in S3:S2 quickly cools down laminated glass;
No.1 piston plate in the No.1 fixed frame of ultra-thin laminated glass precompressed quickly cooling equipment in S4:S3 moves up and down, No.1 Piston plate makes No.1 fixed frame, quickly cooling chamber, condensation chamber, No.1 pipeline, the water in No. two pipelines realize circulation;
S5: the laminated glass after the completion of will be cooling in S3 takes out, and is packed, is put in storage to the laminated glass produced;
Wherein, the ultra-thin laminated glass precompressed quickly cooling equipment used in S1 includes workbench (1) and is fixedly mounted on workbench (1) Mounting plate (2) on rear wall, mounting plate (2) are equipped with sliding slot, are slidably fitted with sliding panel (21) in sliding slot, on sliding panel (21) Side is equipped with No.1 fixed frame (22), is equipped with No.1 piston plate (23) in No.1 fixed frame (22), and No.1 piston plate (23) is equipped with Across sliding panel (21) and rack gear can be equipped in the middle fixed link (24) slided of sliding panel (21), fixed link (24) right side wall (25);Sliding panel (21) lower surface is located at rack gear (25) right side position and is equipped with fixed plate, is rotatably equipped in fixed plate pre- Pressure roller (3), by the motor driven on fixed plate rear wall, pony press (3) is used to carry out precompressed to laminated glass pony press (3), It is hinged with No.1 connecting rod (31) on pony press (3) front end face, No.1 connecting rod (31) is hinged with No. two connecting rods (32), No. two connecting rods (32) other end is equipped with sector gear (33), and sector gear (33) is hinged under mounting rod fixed on sliding panel (21) lower surface End, sector gear (33) are engaged with rack gear (25);Quickly cooling chamber (12) are equipped with inside the workbench (1), quickly cooling chamber (12) is used for Quickly cooling is carried out to laminated glass, quickly cooling chamber (12) right end is connected with the movable plate that can be slided (13), movable plate by spring (13) diameter is equipped in the through-hole of 3-5mm;Condensation chamber (14) are equipped with inside the workbench (1), condensation chamber is equipped in (14) Cold plate (15), condensation chamber (14) are located at the lower right of quickly cooling chamber (12), and the lower right corner of quickly cooling chamber (12) is equipped with and condensation chamber (14) channel being connected is equipped with pressure valve in channel;Pass through No.1 between the quickly cooling chamber (12) and No.1 fixed frame (22) Pipeline (16) connection, No.1 pipeline (16) become larger from No.1 fixed frame (22) Xiang Suleng chamber (12) direction caliber, No.1 pipe The check valve of the unidirectional water inflow in quickly cooling chamber (12) is equipped in road (16);Between the condensation chamber (14) and No.1 fixed frame (22) Equipped with No. two pipelines (17), the check valve of the unidirectional water inflow in No.1 fixed frame (22) is equipped in No. two pipelines (17);Initial shape No.1 fixed frame (22) when state, No.1 pipeline (16) are respectively arranged with cold water in quickly cooling chamber (12) and condensation chamber (14);The workbench (1) right side is equipped with controller, and controller is used to control the work of motor.
2. a kind of ultra-thin laminated glass production technology according to claim 1, it is characterised in that: the cold plate (15) is Wavy shaped configuration, cold plate (15) have elasticity;No. two piston plates (18), No. two piston plates are equipped in the condensation chamber (14) (18) it contacts and can be slided in condensation chamber (14) with cold plate (15), be uniformly provided with diameter in 1- on No. two piston plates (18) The through-hole of 2mm.
3. a kind of ultra-thin laminated glass production technology according to claim 1, it is characterised in that: pony press (3) packet No. two cylindrical fixed frames (34) are included, No. two fixed frames (34) are connected with the output shaft of motor, on No. two fixed frames (34) Front and back is equipped with two groups of cylinders (35), and the cylinder (35) in every group is arranged circumferentially around No. two fixed frame (34) outer walls, two groups of gas Leveling roll (36), leveling roll are equipped with by cylinder (35) piston rod rotation between corresponding two cylinders (35) in cylinder (35) (36) for pressing to laminated glass.
4. a kind of ultra-thin laminated glass production technology according to claim 3, it is characterised in that: No. two fixed frames (34) internal is hollow structure, and screw rod is rotatably equipped in No. two fixed frames (34), and the front end of screw rod passes through No. two fixed frames (34) and with No. two fixed frames (34) it is connected through a screw thread, screw front end is equipped with knob (37);On No. two fixed frames (34) Equipped with the internal stomata of connection cylinder (35), the piston base of cylinder (35) is equipped with drawstring (38), and drawstring (38) other end passes through For stomata and winding on No. two fixed frames (34) on screw rod, drawstring (38) is used to control the flexible of cylinder (35) piston rod.
5. a kind of ultra-thin laminated glass production technology according to claim 1, it is characterised in that: the sector gear (33) It is made up of multiple tooth form bars (331), is equipped with No.1 air bag (332) between adjacent tooth form bar (331), on No.1 air bag (332) Equipped with the through-hole blown to rack gear (25);Multiple groups are uniformly provided with before and after the tooth form bar (331), multiple groups tooth form bar (331) is fixed On shaft (333), shaft (333) is connected with the end of No. two connecting rods (32), is equipped between the adjacent tooth form bar (331) in front and back No. two air bags (334).
6. a kind of ultra-thin laminated glass production technology according to claim 1, it is characterised in that: the rack gear (25) passes through Multiple castellated plates (251) and bar shaped bar (252) form, and bar shaped bar (252) is mounted on the right side of fixed link (24), bar shaped bar (252) Right side be equipped with slideway, multiple castellated plates (251) are uniformly slidably mounted in slideway, and castellated plates pass through spring between (251) Connection.
CN201910041112.4A 2019-01-16 2019-01-16 Production process of ultrathin laminated glass Active CN109605905B (en)

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Cited By (5)

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CN111542189A (en) * 2020-05-27 2020-08-14 维沃移动通信有限公司 Electronic device
CN112476696A (en) * 2020-10-26 2021-03-12 蒙城县佰世达木业有限公司 Fiberboard press-forming equipment
CN112608040A (en) * 2020-12-31 2021-04-06 天津南玻节能玻璃有限公司 Small-size laminated glass processingequipment
CN113386445A (en) * 2021-06-16 2021-09-14 海南海玻工程玻璃有限公司 Device and method for processing laminated glass
CN114276027A (en) * 2021-12-24 2022-04-05 张俊 Glass assembling and bonding device for glass window production

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CN107933054A (en) * 2017-11-23 2018-04-20 安徽鑫盛玻璃有限公司 A kind of processing method of laminated glass
CN108099349A (en) * 2017-12-29 2018-06-01 魏缘意 A kind of laminated glass precompressed quickly cooling production equipment

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WO2004085324A1 (en) * 2003-03-28 2004-10-07 Pilkington Automotive Deutschland Gmbh Process and plant for the treatment of the glass sheets of an asymmetric glass-sheet pair
WO2014208960A1 (en) * 2013-06-24 2014-12-31 주식회사 삼인이엔지 Apparatus for manufacturing laminated glass, and method for manufacturing laminated glass using same
CN106587664A (en) * 2017-02-24 2017-04-26 深圳市华彩玻璃机械有限公司 Continuous laminated glass production line
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111542189A (en) * 2020-05-27 2020-08-14 维沃移动通信有限公司 Electronic device
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CN113386445A (en) * 2021-06-16 2021-09-14 海南海玻工程玻璃有限公司 Device and method for processing laminated glass
CN114276027A (en) * 2021-12-24 2022-04-05 张俊 Glass assembling and bonding device for glass window production
CN114276027B (en) * 2021-12-24 2023-09-01 湖南善上居建材股份有限公司 Glass assembling and bonding device for glass window production

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