CN109605540A - A kind of fully-automatic ceramic hot-press arrangement - Google Patents
A kind of fully-automatic ceramic hot-press arrangement Download PDFInfo
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- CN109605540A CN109605540A CN201811502512.2A CN201811502512A CN109605540A CN 109605540 A CN109605540 A CN 109605540A CN 201811502512 A CN201811502512 A CN 201811502512A CN 109605540 A CN109605540 A CN 109605540A
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- punching press
- fixedly connected
- gear
- belt wheel
- teeth
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/025—Hot pressing, e.g. of ceramic materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
Abstract
The present invention relates to a kind of stamping devices, it in particular is a kind of fully-automatic ceramic hot-press arrangement, including complete machine bracket, power mechanism, punching mechanism, pushing mechanism and discharging mechanism, it can realize that punching mechanism and pushing mechanism realize intermittent movement by the teeth-missing gear I being arranged on power mechanism, punching mechanism and pushing mechanism move back and forth once when work one circle of rotation of teeth-missing gear I, ceramics in extrusion die I are carried out hot pressing by punching mechanism, hot-pressed material is squeezed out to form seam allowance by two mold seam allowances, hot-forming ceramics are released extrusion die I under the action of compressed spring by two discharging mechanisms by the seam allowance that hot-forming ceramics are formed, ceramics hot-forming on two discharging mechanisms a working cycles are released by pushing mechanism to complete, repeating motion, which is realized, efficiently carries out hot pressing to ceramics Molding.
Description
Technical field
The present invention relates to stamping devices, are in particular a kind of fully-automatic ceramic hot-press arrangements.
Background technique
Such as a kind of automatic hot melt hot-press arrangement for plastic cement products assembly of publication number CN202878685U, including hot pressing
Device, material pressing device, feed device and electrical control gear；Hot-press arrangement includes the installation for driving cylinder, fixed driving cylinder
Plate, the guide post of support mounting plate, by bearing through the movable plate on guide post and the hot pressing being fixed below movable plate
Plate, drives the movable part of cylinder to be connected to the top of movable plate, and heating platen is also connected with constant-temperature circuit；Material pressing device includes first
Actuator, the binder part being connect with the first actuator；Feed device includes material carrier platform, the linear guide for conducting material carrier platform, transmission
Second actuator of material carrier platform；The shortcomings that utility model is cannot be efficiently hot-forming to ceramics progress.
Summary of the invention
The object of the present invention is to provide a kind of fully-automatic ceramic hot-press arrangement, may be implemented efficiently to carry out hot pressing to ceramics
Molding.
The purpose of the present invention is achieved through the following technical solutions:
A kind of fully-automatic ceramic hot-press arrangement, including complete machine bracket, power mechanism, punching mechanism, pushing mechanism and discharging
Mechanism, the complete machine bracket include that support plate I, support leg, connecting plate I, bearing block, connecting plate II, extrusion die I, mold stop
Mouth, support plate II, vertical waist hole, sliding support plate and horizontal waist hole, there are two the settings of support plate I, the both ends of two support plates I
It is fixedly connected to support leg, is fixedly connected to connecting plate I, the side of two support plates I between two support legs of two sides
It is fixedly connected to bearing block, the inside of two support plates I is fixedly connected to connecting plate II, and the inside of two connecting plates II is equal
It is fixedly connected on extrusion die I, the two sides of I upper end of extrusion die are provided with mold seam allowance, and the middle-end of two support plates I is equal
It is fixedly connected with support plate II, vertical waist hole is provided in two support plates II, is fixedly connected in two support plates II
Sliding support plate is provided with horizontal waist hole on two sliding support plates；
The power mechanism include motor, teeth-missing gear I, line shaft I, power gear I, power belt wheel I, line shaft II,
Power gear II and power belt wheel II, motor are fixedly connected on one of connecting plate I, and the output shaft of motor is rotatably connected on
On another connecting plate I, teeth-missing gear I is fixedly connected on motor, the both ends of line shaft I are respectively fixedly connected with to be connected at two
On plate I, the middle-end of line shaft I is fixedly connected with power gear I, I engaged transmission of power gear I and teeth-missing gear, line shaft I
One end is fixedly connected with power belt wheel I, and the both ends of line shaft II are respectively fixedly connected on two connecting plates I, line shaft II
Middle-end is fixedly connected with power gear II, and I engaged transmission of power gear II and teeth-missing gear, one end of power gear II is fixed to be connected
It is connected to power belt wheel II；
The punching mechanism includes ram axle I, punching press crank, punching press gear, ram axle II, punching press belt wheel, teeth-missing gear
II, punching press sliding panel, punching press sliding shoe, punching press pushing plate, punching press baffle, extrusion die II and extruding connecting rod, ram axle I are arranged
There are two, two ram axles I are rotatably connected on respectively in two support plates II, and the inside of two ram axles I is fixedly connected to
Punching press crank, punching press gear are fixedly connected on one of ram axle I, and ram axle II is rotatably connected on one of support plate
On II, punching press belt wheel and teeth-missing gear II, teeth-missing gear II and punching press gear engaged transmission, punching are fixedly connected on ram axle II
Pinch roller is connected with power belt wheel I by V belt translation, and the both ends of punching press sliding panel are fixedly connected to punching press sliding shoe, two punchings
Pressure sliding shoe is slidably connected at respectively in two vertical waist holes, and the two sides of punching press sliding panel lower end are fixedly connected to punching press promotion
Plate, the middle-end on the downside of punching press sliding panel are fixedly connected with punching press baffle, and the lower end of punching press baffle is fixedly connected with extrusion die II,
Extrusion die II is located at the upside of extrusion die I, and the upper end for squeezing connecting rod is hinged on eccentric position between two punching press cranks,
The lower end for squeezing connecting rod is hinged on punching press sliding panel；
The pushing mechanism includes impeller-hub, pushes belt wheel, throw crank, push sliding panel, push sliding shoe, pushing plate
With promotion connecting rod, there are two impeller-hub settings, and two impeller-hubs are rotatably connected on respectively on two bearing blocks, pushes belt wheel rotation
It is connected on one of impeller-hub, pushes belt wheel to connect with power belt wheel II by V belt translation, the inside of two impeller-hubs is equal
It is fixedly connected with throw crank, the both ends of sliding panel is pushed to be fixedly connected to promotion sliding shoe, two promotion sliding shoe difference
It is slidably connected in two horizontal waist holes, pushes and be fixedly connected with pushing plate on sliding shoe, one end of connecting rod is pushed to be hinged on two
Eccentric position between a throw crank pushes the other end of connecting rod to be hinged on and pushes on sliding panel；
The discharging mechanism includes reclaiming plate and discharging slide post, is fixedly connected on reclaiming plate there are two the slide post that discharges,
There are two discharging mechanism settings, and four discharging slide posts are slidably connected at respectively on two connecting plates II, four discharging slide posts
On be set with compressed spring, compressed spring is between connecting plate II and reclaiming plate.
As advanced optimizing for the technical program, a kind of fully-automatic ceramic hot-press arrangement of the present invention, the teeth-missing gear I
On be provided with half-turn tooth, the reference diameter of teeth-missing gear I is twice of power gear I and power gear II.
As advanced optimizing for the technical program, a kind of fully-automatic ceramic hot-press arrangement of the present invention, the punching mechanism
It further include punching press adjusting hole, punching press adjustment bar and locking nut, the eccentric position of two punching press cranks is provided with punching press adjustment
The both ends in hole, punching press adjustment bar are slidably connected at respectively in two punching press adjusting holes, and the both ends of punching press adjustment bar pass through screw thread
It is connected with locking nut, the inside of two locking nuts is contacted with two punching press cranks respectively.
As advanced optimizing for the technical program, a kind of fully-automatic ceramic hot-press arrangement of the present invention, the power belt wheel I
Diameter be twice of punching press belt wheel, be provided with half-turn tooth, the reference circle of teeth-missing gear II and punching press gear on teeth-missing gear II
Diameter is equal.
As advanced optimizing for the technical program, a kind of fully-automatic ceramic hot-press arrangement of the present invention, the power belt wheel
II diameter is equal with the diameter of belt wheel is pushed.
As advanced optimizing for the technical program, a kind of fully-automatic ceramic hot-press arrangement of the present invention, described two punching presses
Pushing plate is located at the upside of two reclaiming plates.
As advanced optimizing for the technical program, a kind of fully-automatic ceramic hot-press arrangement of the present invention, described two dischargings
The inside of plate is bonded with the two sides of extrusion die I respectively, and the level height of two reclaiming plates is above the water of I upper end of extrusion die
Flat height.
As advanced optimizing for the technical program, a kind of fully-automatic ceramic hot-press arrangement of the present invention, the reclaiming plate and
Pushing plate is located at same level height.
A kind of fully-automatic ceramic hot-press arrangement of the invention has the beneficial effect that
A kind of fully-automatic ceramic hot-press arrangement of the present invention can realize punching by the teeth-missing gear I being arranged on power mechanism
Press mechanism and pushing mechanism realize intermittent movement, and punching mechanism and pushing mechanism are reciprocal when the work of teeth-missing gear I rotation one is enclosed
Movement is primary, and the ceramics in extrusion die I are carried out hot pressing by punching mechanism, by two mold seam allowances hot-pressed material is squeezed
Extrusion forms seam allowance, and the seam allowance that hot-forming ceramics are formed is by two discharging mechanisms by hot pressing under the action of compressed spring
Molding ceramics release extrusion die I, and ceramics hot-forming on two discharging mechanisms are released a work by pushing mechanism
Make circulation to complete, repeating motion realization efficiently carries out ceramics hot-forming.
Detailed description of the invention
The present invention will be further described in detail with specific implementation method with reference to the accompanying drawing.
Fig. 1 is fully-automatic ceramic hot-press arrangement overall structure diagram one of the invention；
Fig. 2 is fully-automatic ceramic hot-press arrangement overall structure diagram two of the invention；
Fig. 3 is complete machine supporting structure schematic diagram of the invention；
Fig. 4 is power mechanism structural schematic diagram of the invention；
Fig. 5 is punching mechanism structural schematic diagram of the invention；
Fig. 6 is punching mechanism section view figure structure schematic representation of the invention；
Fig. 7 is pushing mechanism structural schematic diagram of the invention；
Fig. 8 is discharging mechanism structural schematic diagram of the invention.
In figure: complete machine bracket 1；I 1-1 of support plate；Support leg 1-2；I 1-3 of connecting plate；Bearing block 1-4；II 1-5 of connecting plate；
I 1-6 of extrusion die；Mold seam allowance 1-7；II 1-8 of support plate；Vertical waist hole 1-9；Sliding support plate 1-10；Horizontal waist hole 1-11；
Power mechanism 2；Motor 2-1；I 2-2 of teeth-missing gear；I 2-3 of line shaft；I 2-4 of power gear；I 2-5 of power belt wheel；Line shaft II
2-6；II 2-7 of power gear；II 2-8 of power belt wheel；Punching mechanism 3；I 3-1 of ram axle；Punching press crank 3-2；Punching press adjusting hole 3-
3；Punching press adjusts bar 3-4；Locking nut 3-5；Punching press gear 3-6；II 3-7 of ram axle；Punching press belt wheel 3-8；II 3- of teeth-missing gear
9；Punching press sliding panel 3-10；Punching press sliding shoe 3-11；Punching press pushing plate 3-12；Punching press baffle 3-13；II 3-14 of extrusion die；It squeezes
Press connecting rod 3-15；Pushing mechanism 4；Impeller-hub 4-1；Push belt wheel 4-2；Throw crank 4-3；Push sliding panel 4-4；Push sliding
Block 4-5；Pushing plate 4-6；Push connecting rod 4-7；Discharging mechanism 5；Reclaiming plate 5-1；Discharge slide post 5-2.
Specific embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings.
Specific embodiment 1:
Illustrate present embodiment, a kind of fully-automatic ceramic hot-press arrangement, including complete machine bracket 1, power below with reference to Fig. 1-8
Mechanism 2, punching mechanism 3, pushing mechanism 4 and discharging mechanism 5, can be real by I 2-2 of teeth-missing gear being arranged on power mechanism 2
Now punching mechanism 3 and pushing mechanism 4 realize intermittent movement, punching mechanism 3 and promotion when I 2-2 of teeth-missing gear work rotation one is enclosed
Mechanism 4 moves back and forth once, and the ceramics in I 1-6 of extrusion die are carried out hot pressing by punching mechanism 3, passes through two mold seam allowances
1-7 makes hot-pressed material be squeezed out to form seam allowance, and the seam allowance that hot-forming ceramics are formed is being pressed by two discharging mechanisms 5
Hot-forming ceramics are released into I 1-6 of extrusion die under the action of contracting spring, it will be on two discharging mechanisms 5 by pushing mechanism 4
Hot-forming ceramics are released a working cycles and are completed, and repeating motion realization efficiently carries out ceramics hot-forming.
The complete machine bracket 1 includes I 1-1 of support plate, support leg 1-2, I 1-3 of connecting plate, bearing block 1-4, II 1- of connecting plate
5, I 1-6 of extrusion die, mold seam allowance 1-7, II 1-8 of support plate, vertical waist hole 1-9, sliding support plate 1-10 and horizontal waist hole 1-
There are two 11, I 1-1 of support plate settings, and the both ends of two I 1-1 of support plate are fixedly connected to support leg 1-2, and two of two sides
I 1-3 of connecting plate is fixedly connected between support leg 1-2, the side of two I 1-1 of support plate is fixedly connected to bearing block 1-
It is fixedly connected to II 1-5 of connecting plate on the inside of 4, two I 1-1 of support plate, is fixedly connected on the inside of two II 1-5 of connecting plate
On I 1-6 of extrusion die, the two sides of I upper end 1-6 of extrusion die are provided with mold seam allowance 1-7, in two I 1-1 of support plate
End is fixedly connected to II 1-8 of support plate, and vertical waist hole 1-9, two II 1- of support plate are provided on two II 1-8 of support plate
It is fixedly connected to sliding support plate 1-10 on 8, horizontal waist hole 1-11 is provided on two sliding support plate 1-10；
The power mechanism 2 includes motor 2-1, I 2-2 of teeth-missing gear, I 2-3 of line shaft, I 2-4 of power gear, powered belt
Take turns I 2-5, II 2-6 of line shaft, II 2-7 of power gear and power belt wheel II 2-8, motor 2-1 are fixedly connected on one of connection
On I 1-3 of plate, the output shaft of motor 2-1 is rotatably connected on I 1-3 of another connecting plate, is fixedly connected with hypodontia on motor 2-1
I 2-2 of gear, the both ends of I 2-3 of line shaft are respectively fixedly connected on two I 1-3 of connecting plate, and the middle-end of I 2-3 of line shaft is fixed
It is connected with I 2-4 of power gear, I 2-4 of power gear and teeth-missing gear I 2-2 engaged transmission, one end of I 2-3 of line shaft is fixed to be connected
It is connected to I 2-5 of power belt wheel, the both ends of II 2-6 of line shaft are respectively fixedly connected on two I 1-3 of connecting plate, II 2-6 of line shaft
Middle-end be fixedly connected with II 2-7 of power gear, II 2-7 of power gear and teeth-missing gear I 2-2 engaged transmission, power gear II
One end of 2-7 is fixedly connected with II 2-8 of power belt wheel；
The punching mechanism 3 includes I 3-1 of ram axle, punching press crank 3-2, punching press gear 3-6, II 3-7 of ram axle, punching press
Belt wheel 3-8, II 3-9 of teeth-missing gear, punching press sliding panel 3-10, punching press sliding shoe 3-11, punching press pushing plate 3-12, punching press baffle 3-
13, II 3-14 of extrusion die and connecting rod 3-15 is squeezed, there are two I 3-1 of ram axle settings, two I 3-1 of ram axle company of rotation respectively
It connects on two II 1-8 of support plate, punching press crank 3-2, punching press gear 3-6 is fixedly connected on the inside of two I 3-1 of ram axle
It is fixedly connected on one of I 3-1 of ram axle, II 3-7 of ram axle is rotatably connected on one of II 1-8 of support plate, punching
II 3-9 of punching press belt wheel 3-8 and teeth-missing gear is fixedly connected on II 3-7 of last item, II 3-9 of teeth-missing gear and punching press gear 3-6 are nibbled
Transmission is closed, punching press belt wheel 3-8 is connected with I 2-5 of power belt wheel by V belt translation, and the both ends of punching press sliding panel 3-10 are fixedly connected with
There are punching press sliding shoe 3-11, two punching press sliding shoe 3-11 to be slidably connected in two vertical waist hole 1-9 respectively, punching press sliding panel
The two sides of the lower end 3-10 are fixedly connected to punching press pushing plate 3-12, and the middle-end on the downside of punching press sliding panel 3-10 is fixedly connected with punching
Baffle 3-13 is pressed, the lower end of punching press baffle 3-13 is fixedly connected with II 3-14 of extrusion die, and II 3-14 of extrusion die, which is located at, to be squeezed
The upside of I 1-6 of mold, the upper end for squeezing connecting rod 3-15 are hinged on the eccentric position between two punching press crank 3-2, squeeze connecting rod
The lower end of 3-15 is hinged on punching press sliding panel 3-10；
The pushing mechanism 4 includes impeller-hub 4-1, pushes belt wheel 4-2, throw crank 4-3, push sliding panel 4-4, push
Sliding shoe 4-5, pushing plate 4-6 and connecting rod 4-7 is pushed, there are two impeller-hub 4-1 settings, two impeller-hub 4-1 company of rotation respectively
It connects on two bearing block 1-4, belt wheel 4-2 is pushed to be rotatably connected on one of impeller-hub 4-1, push belt wheel 4-2 and move
II 2-8 of power belt wheel is connected by V belt translation, and throw crank 4-3 is fixedly connected on the inside of two impeller-hub 4-1, pushes sliding
The both ends of plate 4-4, which are fixedly connected to, pushes sliding shoe 4-5, two promotion sliding shoe 4-5 to be slidably connected at two levels respectively
It in waist hole 1-11, pushes and is fixedly connected with pushing plate 4-6 on sliding shoe 4-5, one end of connecting rod 4-7 is pushed to be hinged on two promotions
Eccentric position between crank 4-3 pushes the other end of connecting rod 4-7 to be hinged on and pushes on sliding panel 4-4；
There are two go out including being fixedly connected on reclaiming plate 5-1 and discharging slide post 5-2, reclaiming plate 5-1 for the discharging mechanism 5
Expect slide post 5-2, there are two the settings of discharging mechanism 5, and four discharging slide post 5-2 are slidably connected at two II 1- of connecting plate respectively
On 5, be set with compressed spring on four discharging slide post 5-2, compressed spring be located at connecting plate II 1-5 and reclaiming plate 5-1 it
Between；
When use will hot-forming ceramics be placed in I 1-6 of extrusion die, start motor 2-1, motor 2-1's is defeated
Shaft starts turning, and the output shaft of motor 2-1 drives I 2-2 of teeth-missing gear to be turned centered on the axis of motor 2-1 output shaft
It is dynamic, half-turn tooth is provided on I 2-2 of teeth-missing gear, the reference diameter of I 2-2 of teeth-missing gear is I 2-4 of power gear and power teeth
When twice for taking turns II 2-7, I 2-2 of teeth-missing gear and I 2-4 of power gear engaged transmission, II 2- of I 2-2 of teeth-missing gear and power gear
7 exit engagement, when I 2-2 of teeth-missing gear and I 2-4 of power gear exit engaged transmission, II 2- of I 2-2 of teeth-missing gear and power gear
7 enter engaged transmission, and I 2-2 of teeth-missing gear rotation one drives I 2-4 of power gear rotation, one circle, I 2-2 of teeth-missing gear rotation when enclosing
II 2-7 of power gear rotation, one circle is driven when one circle, I 2-2 of teeth-missing gear drives I 2-4 of power gear with the axis of I 2-3 of line shaft
It being rotated centered on line, I 2-4 of power gear drives I 2-3 of line shaft to be rotated centered on the axis of I 2-3 of line shaft,
I 2-3 of line shaft drives I 2-5 of power belt wheel to be rotated centered on the axis of I 2-3 of line shaft, and I 2-5 of power belt wheel drives punching
Pinch roller 3-8 is rotated centered on the axis of II 3-7 of ram axle, and the diameter of I 2-5 of power belt wheel is punching press belt wheel 3-8
Twice, I 2-5 of power belt wheel rotation one circle drive punching press belt wheel 3-8 rotation two circle, punching press belt wheel 3-8 drive II 3-7 of ram axle with
Two circle of rotation is carried out centered on the axis of II 3-7 of ram axle, II 3-7 of ram axle drives II 3-9 of teeth-missing gear with II 3-7 of ram axle
Axis centered on carry out two circle of rotation, II 3-9 of teeth-missing gear rotation, two circle is provided with half-turn tooth on II 3-9 of teeth-missing gear, lacks
The reference diameter of II 3-9 of gear and punching press gear 3-6 are equal, and II 3-9 of teeth-missing gear rotation one drives punching press gear when enclosing
3-6 rotates half-turn, and II 3-9 of teeth-missing gear rotation, two circle drives one circle of punching press gear 3-6 rotation, and when installation should be noted that in hypodontia tooth
II 3-9 and punching press gear 3-6 is taken turns to enter engagement and make punching press sliding panel 3-10 be respectively at end motion when exiting engagement
The extreme position of extreme position and lower end, and make II 3-14 of extrusion die upper by the hypodontia characteristic of II 3-9 of teeth-missing gear
Pause when lower limit position for some time, so that II 3-14 of extrusion die has time enough by the pottery of I 1-6 of extrusion die
Porcelain carries out hot pressing；II 3-14 of extrusion die is driven to be in the lower end limit position when punching press sliding panel 3-10 is in lower end extreme position
It sets, two punching press pushing plate 3-12 of punching press sliding panel 3-10 drive shift two reclaiming plate 5-1 extruding compressed springs onto respectively and make
Two reclaiming plate 5-1 are moved downwards, and two punching press pushing plate 3-12 are first contacted with two reclaiming plate 5-1, extrusion die II
3-14 is in hot-forming to the ceramics progress in I 1-6 of extrusion die when the extreme position of lower end, passes through the resistance of punching press baffle 3-13
Gear is so that the ceramics of hot pressing are formed on ceramics by two mold seam allowance 1-7 and form seam allowance, when II 3-14 of extrusion die is upward
When being moved, II 3-14 of extrusion die is first exited in I 1-6 of extrusion die, and two punching press pushing plate 3-12 no longer squeeze two
Reclaiming plate 5-1, two reclaiming plate 5-1 are pushed to seam allowance is formed on ceramics so that molding ceramics release I 1-6 of extrusion die
It is interior；Sliding position of the bar 3-4 in two punching press adjusting hole 3-3 can be adjusted by adjusting punching press adjusts II 3-14 of extrusion die
The extreme position moved downward meets more use demands；I 2-2 of teeth-missing gear drives II 2-7 of power gear with line shaft II
It is rotated centered on the axis of 2-6, II 2-7 of power gear drives II 2-6 of line shaft centered on the axis of II 2-6 of line shaft
It is rotated, II 2-7 of power gear drives II 2-6 of line shaft rotation, one circle, and II 2-6 of line shaft, which drives, pushes belt wheel 4-2 to push away
It is rotated centered on the axis of moving axis 4-1, one circle of belt wheel 4-2 rotation is pushed to drive impeller-hub 4-1 with the axis of impeller-hub 4-1
Centered on carry out rotation one circle, impeller-hub 4-1 drive two promotion sliding shoe 4-5 moved back and forth in two horizontal waist hole 1-11
Sliding is primary, and reclaiming plate 5-1 and pushing plate 4-6 are located at same level height, and pushing plate 4-6 is by the pottery on two reclaiming plate 5-1
Porcelain, which pushes away to fall, completes side hot pressing, and repeating motion is realized efficiently hot-forming to ceramics progress.
Specific embodiment 2:
Illustrate that present embodiment, present embodiment are described further embodiment one below with reference to Fig. 1-8, it is described to lack
Half-turn tooth is provided on I 2-2 of gear, the reference diameter of I 2-2 of teeth-missing gear is II 2- of I 2-4 of power gear and power gear
Twice of 7；I 2-2 of teeth-missing gear rotation one drives I 2-4 of power gear rotation, one circle when enclosing, when I 2-2 of teeth-missing gear rotation one is enclosed
Drive II 2-7 of power gear rotation, one circle.
Specific embodiment 3:
Illustrate that present embodiment, present embodiment are described further embodiment two below with reference to Fig. 1-8, the punching
Press mechanism 3 further includes punching press adjusting hole 3-3, punching press adjustment bar 3-4 and locking nut 3-5, the eccentric position of two punching press crank 3-2
It sets and is provided with punching press adjusting hole 3-3, the both ends of punching press adjustment bar 3-4 are slidably connected at respectively in two punching press adjusting hole 3-3,
The both ends of punching press adjustment bar 3-4 have been connected through a screw thread locking nut 3-5, and the inside of two locking nut 3-5 is respectively with two
A punching press crank 3-2 contact.
Specific embodiment 4:
Illustrate that present embodiment, present embodiment are described further embodiment three below with reference to Fig. 1-8, it is described dynamic
The diameter of I 2-5 of power belt wheel is twice of punching press belt wheel 3-8, and half-turn tooth, II 3-9 of teeth-missing gear are provided on II 3-9 of teeth-missing gear
It is equal with the reference diameter of punching press gear 3-6；Two circle of punching press belt wheel 3-8 rotation, hypodontia when I 2-5 of power belt wheel, one circle of rotation
Punching press gear 3-6 is driven to rotate half-turn when II 3-9 of gear, one circle of rotation.
Specific embodiment 5:
Illustrate that present embodiment, present embodiment are described further embodiment four below with reference to Fig. 1-8, it is described dynamic
The diameter of II 2-8 of power belt wheel is equal with the diameter of belt wheel 4-2 is pushed；It is driven when II 2-8 of power belt wheel, one circle of rotation and pushes belt wheel
One circle of 4-2 rotation.
Specific embodiment 6:
Illustrate that present embodiment, present embodiment are described further embodiment five below with reference to Fig. 1-8, described two
A punching press pushing plate 3-12 is located at the upside of two reclaiming plate 5-1.
Specific embodiment 7:
Illustrate that present embodiment, present embodiment are described further embodiment six below with reference to Fig. 1-8, described two
The inside of a reclaiming plate 5-1 is bonded with the two sides of I 1-6 of extrusion die respectively, and the level height of two reclaiming plate 5-1 is above crowded
The level height of I upper end 1-6 of compression mould.
Specific embodiment 8:
Illustrate that present embodiment, present embodiment are described further embodiment seven below with reference to Fig. 1-8, it is described go out
Flitch 5-1 and pushing plate 4-6 is located at same level height.
A kind of fully-automatic ceramic hot-press arrangement of the invention, its working principle is that:
When use will hot-forming ceramics be placed in I 1-6 of extrusion die, start motor 2-1, motor 2-1's is defeated
Shaft starts turning, and the output shaft of motor 2-1 drives I 2-2 of teeth-missing gear to be turned centered on the axis of motor 2-1 output shaft
It is dynamic, half-turn tooth is provided on I 2-2 of teeth-missing gear, the reference diameter of I 2-2 of teeth-missing gear is I 2-4 of power gear and power teeth
When twice for taking turns II 2-7, I 2-2 of teeth-missing gear and I 2-4 of power gear engaged transmission, II 2- of I 2-2 of teeth-missing gear and power gear
7 exit engagement, when I 2-2 of teeth-missing gear and I 2-4 of power gear exit engaged transmission, II 2- of I 2-2 of teeth-missing gear and power gear
7 enter engaged transmission, and I 2-2 of teeth-missing gear rotation one drives I 2-4 of power gear rotation, one circle, I 2-2 of teeth-missing gear rotation when enclosing
II 2-7 of power gear rotation, one circle is driven when one circle, I 2-2 of teeth-missing gear drives I 2-4 of power gear with the axis of I 2-3 of line shaft
It being rotated centered on line, I 2-4 of power gear drives I 2-3 of line shaft to be rotated centered on the axis of I 2-3 of line shaft,
I 2-3 of line shaft drives I 2-5 of power belt wheel to be rotated centered on the axis of I 2-3 of line shaft, and I 2-5 of power belt wheel drives punching
Pinch roller 3-8 is rotated centered on the axis of II 3-7 of ram axle, and the diameter of I 2-5 of power belt wheel is punching press belt wheel 3-8
Twice, I 2-5 of power belt wheel rotation one circle drive punching press belt wheel 3-8 rotation two circle, punching press belt wheel 3-8 drive II 3-7 of ram axle with
Two circle of rotation is carried out centered on the axis of II 3-7 of ram axle, II 3-7 of ram axle drives II 3-9 of teeth-missing gear with II 3-7 of ram axle
Axis centered on carry out two circle of rotation, II 3-9 of teeth-missing gear rotation, two circle is provided with half-turn tooth on II 3-9 of teeth-missing gear, lacks
The reference diameter of II 3-9 of gear and punching press gear 3-6 are equal, and II 3-9 of teeth-missing gear rotation one drives punching press gear when enclosing
3-6 rotates half-turn, and II 3-9 of teeth-missing gear rotation, two circle drives one circle of punching press gear 3-6 rotation, and when installation should be noted that in hypodontia tooth
II 3-9 and punching press gear 3-6 is taken turns to enter engagement and make punching press sliding panel 3-10 be respectively at end motion when exiting engagement
The extreme position of extreme position and lower end, and make II 3-14 of extrusion die upper by the hypodontia characteristic of II 3-9 of teeth-missing gear
Pause when lower limit position for some time, so that II 3-14 of extrusion die has time enough by the pottery of I 1-6 of extrusion die
Porcelain carries out hot pressing；II 3-14 of extrusion die is driven to be in the lower end limit position when punching press sliding panel 3-10 is in lower end extreme position
It sets, two punching press pushing plate 3-12 of punching press sliding panel 3-10 drive shift two reclaiming plate 5-1 extruding compressed springs onto respectively and make
Two reclaiming plate 5-1 are moved downwards, and two punching press pushing plate 3-12 are first contacted with two reclaiming plate 5-1, extrusion die II
3-14 is in hot-forming to the ceramics progress in I 1-6 of extrusion die when the extreme position of lower end, passes through the resistance of punching press baffle 3-13
Gear is so that the ceramics of hot pressing are formed on ceramics by two mold seam allowance 1-7 and form seam allowance, when II 3-14 of extrusion die is upward
When being moved, II 3-14 of extrusion die is first exited in I 1-6 of extrusion die, and two punching press pushing plate 3-12 no longer squeeze two
Reclaiming plate 5-1, two reclaiming plate 5-1 are pushed to seam allowance is formed on ceramics so that molding ceramics release I 1-6 of extrusion die
It is interior；Sliding position of the bar 3-4 in two punching press adjusting hole 3-3 can be adjusted by adjusting punching press adjusts II 3-14 of extrusion die
The extreme position moved downward meets more use demands；I 2-2 of teeth-missing gear drives II 2-7 of power gear with line shaft II
It is rotated centered on the axis of 2-6, II 2-7 of power gear drives II 2-6 of line shaft centered on the axis of II 2-6 of line shaft
It is rotated, II 2-7 of power gear drives II 2-6 of line shaft rotation, one circle, and II 2-6 of line shaft, which drives, pushes belt wheel 4-2 to push away
It is rotated centered on the axis of moving axis 4-1, one circle of belt wheel 4-2 rotation is pushed to drive impeller-hub 4-1 with the axis of impeller-hub 4-1
Centered on carry out rotation one circle, impeller-hub 4-1 drive two promotion sliding shoe 4-5 moved back and forth in two horizontal waist hole 1-11
Sliding is primary, and reclaiming plate 5-1 and pushing plate 4-6 are located at same level height, and pushing plate 4-6 is by the pottery on two reclaiming plate 5-1
Porcelain, which pushes away to fall, completes side hot pressing, and repeating motion is realized efficiently hot-forming to ceramics progress.
Certainly, above description is not limitation of the present invention, and the present invention is also not limited to the example above, the art
The variations, modifications, additions or substitutions that those of ordinary skill is made within the essential scope of the present invention also belong to guarantor of the invention
Protect range.
Claims (8)
1. a kind of fully-automatic ceramic hot-press arrangement, including complete machine bracket (1), power mechanism (2), punching mechanism (3), pushing mechanism
(4) and discharging mechanism (5), it is characterised in that: the complete machine bracket (1) includes support plate I (1-1), support leg (1-2), connection
Plate I (1-3), bearing block (1-4), connecting plate II (1-5), extrusion die I (1-6), mold seam allowance (1-7), II (1- of support plate
8), vertical waist hole (1-9), sliding support plate (1-10) and horizontal waist hole (1-11), there are two support plate I (1-1) settings, and two
The both ends of support plate I (1-1) are fixedly connected to support leg (1-2), are fixedly connected between two support legs (1-2) of two sides
Have connecting plate I (1-3), the side of two support plates I (1-1) is fixedly connected to bearing block (1-4), two support plates I (1-1)
Inside be fixedly connected to connecting plate II (1-5), be fixedly connected on the inside of two connecting plates II (1-5) in extrusion die I
On (1-6), the two sides of the upper end extrusion die I (1-6) are provided with mold seam allowance (1-7), the middle-end of two support plates I (1-1)
It is fixedly connected to support plate II (1-8), is provided with vertical waist hole (1-9) on two support plates II (1-8), two support plates
It is fixedly connected on II (1-8) sliding support plate (1-10), is provided with horizontal waist hole on two sliding support plates (1-10)
(1-11)；
The power mechanism (2) include motor (2-1), teeth-missing gear I (2-2), line shaft I (2-3), power gear I (2-4),
Power belt wheel I (2-5), line shaft II (2-6), power gear II (2-7) and power belt wheel II (2-8), motor (2-1) is fixed to be connected
It connects on a connecting plate I (1-3) wherein, the output shaft of motor (2-1) is rotatably connected on another connecting plate I (1-3), electricity
It is fixedly connected on machine (2-1) teeth-missing gear I (2-2), the both ends of line shaft I (2-3) are respectively fixedly connected in two connecting plates I
On (1-3), the middle-end of line shaft I (2-3) is fixedly connected with power gear I (2-4), power gear I (2-4) and teeth-missing gear I
(2-2) engaged transmission, one end of line shaft I (2-3) are fixedly connected with power belt wheel I (2-5), the both ends of line shaft II (2-6)
It is respectively fixedly connected on two connecting plates I (1-3), the middle-end of line shaft II (2-6) is fixedly connected with II (2- of power gear
7), power gear II (2-7) and teeth-missing gear I (2-2) engaged transmission, one end of power gear II (2-7) is fixedly connected with dynamic
Power belt wheel II (2-8)；
The punching mechanism (3) includes ram axle I (3-1), punching press crank (3-2), punching press gear (3-6), II (3- of ram axle
7), punching press belt wheel (3-8), teeth-missing gear II (3-9), punching press sliding panel (3-10), punching press sliding shoe (3-11), punching press pushing plate
(3-12), punching press baffle (3-13), extrusion die II (3-14) and extruding connecting rod (3-15), ram axle I (3-1) are provided with two
A, two ram axles I (3-1) are rotatably connected on respectively on two support plates II (1-8), and the inside of two ram axles I (3-1) is equal
It is fixedly connected with punching press crank (3-2), punching press gear (3-6) is fixedly connected on one of ram axle I (3-1), ram axle
II (3-7) is rotatably connected on one of support plate II (1-8), and punching press belt wheel (3- is fixedly connected on ram axle II (3-7)
8) and teeth-missing gear II (3-9), teeth-missing gear II (3-9) and punching press gear (3-6) engaged transmission, punching press belt wheel (3-8) and are moved
Power belt wheel I (2-5) is connected by V belt translation, and the both ends of punching press sliding panel (3-10) are fixedly connected to punching press sliding shoe (3-
11), two punching press sliding shoes (3-11) are slidably connected at respectively in two vertical waist holes (1-9), under punching press sliding panel (3-10)
The two sides at end are fixedly connected to punching press pushing plate (3-12), and the middle-end on the downside of punching press sliding panel (3-10) is fixedly connected with punching press
Baffle (3-13), the lower end of punching press baffle (3-13) are fixedly connected with extrusion die II (3-14), the position extrusion die II (3-14)
In the upside of extrusion die I (1-6), the upper end for squeezing connecting rod (3-15) is hinged on the bias between two punching press cranks (3-2)
Position, the lower end for squeezing connecting rod (3-15) are hinged on punching press sliding panel (3-10)；
The pushing mechanism (4) includes impeller-hub (4-1), pushes belt wheel (4-2), throw crank (4-3), pushes sliding panel (4-
4) sliding shoe (4-5), pushing plate (4-6), are pushed and pushes connecting rod (4-7), there are two impeller-hub (4-1) settings, two promotions
Axis (4-1) is rotatably connected on respectively on two bearing blocks (1-4), and belt wheel (4-2) is pushed to be rotatably connected on one of impeller-hub
On (4-1), belt wheel (4-2) is pushed to connect with power belt wheel II (2-8) by V belt translation, the inside of two impeller-hubs (4-1) is equal
It is fixedly connected with throw crank (4-3), pushes the both ends of sliding panel (4-4) to be fixedly connected to and push sliding shoe (4-5), two
It pushes sliding shoe (4-5) to be slidably connected in two horizontal waist holes (1-11) respectively, pushes and be fixedly connected on sliding shoe (4-5)
Pushing plate (4-6) pushes the one end of connecting rod (4-7) to be hinged on the eccentric position between two throw cranks (4-3), pushes connecting rod
The other end of (4-7), which is hinged on, to be pushed on sliding panel (4-4)；
The discharging mechanism (5) includes reclaiming plate (5-1) and discharging slide post (5-2), is fixedly connected with two on reclaiming plate (5-1)
A discharging slide post (5-2), there are two discharging mechanism (5) settings, and four discharging slide posts (5-2) are slidably connected at two respectively
On connecting plate II (1-5), compressed spring is set on four discharging slide posts (5-2), compressed spring is located at II (1- of connecting plate
5) between reclaiming plate (5-1).
2. a kind of fully-automatic ceramic hot-press arrangement according to claim 1, it is characterised in that: the teeth-missing gear I (2-2)
On be provided with half-turn tooth, the reference diameter of teeth-missing gear I (2-2) is power gear I (2-4) and power gear II (2-7)
Twice.
3. a kind of fully-automatic ceramic hot-press arrangement according to claim 2, it is characterised in that: the punching mechanism (3) is also
Including punching press adjusting hole (3-3), punching press adjustment bar (3-4) and locking nut (3-5), the eccentric position of two punching press cranks (3-2)
It sets and is provided with punching press adjusting hole (3-3), the both ends of punching press adjustment bar (3-4) are slidably connected at two punching press adjusting holes respectively
In (3-3), the both ends of punching press adjustment bar (3-4) have been connected through a screw thread locking nut (3-5), two locking nuts (3-5)
Inside contacted respectively with two punching press cranks (3-2).
4. a kind of fully-automatic ceramic hot-press arrangement according to claim 3, it is characterised in that: the power belt wheel I (2-5)
Diameter be twice of punching press belt wheel (3-8), half-turn tooth, teeth-missing gear II (3-9) and punching are provided on teeth-missing gear II (3-9)
The reference diameter of knob wheel (3-6) is equal.
5. a kind of fully-automatic ceramic hot-press arrangement according to claim 4, it is characterised in that: the II (2- of power belt wheel
8) diameter is equal with the diameter of belt wheel (4-2) is pushed.
6. a kind of fully-automatic ceramic hot-press arrangement according to claim 5, it is characterised in that: described two punching press pushing plates
(3-12) is located at the upside of two reclaiming plates (5-1).
7. a kind of fully-automatic ceramic hot-press arrangement according to claim 6, it is characterised in that: described two reclaiming plate (5-
1) inside is bonded with the two sides of extrusion die I (1-6) respectively, and the level height of two reclaiming plates (5-1) is above extrusion die
Has the level height of I upper end (1-6).
8. a kind of fully-automatic ceramic hot-press arrangement according to claim 7, it is characterised in that: the reclaiming plate (5-1) and
Pushing plate (4-6) is located at same level height.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811502512.2A CN109605540B (en) | 2018-12-10 | 2018-12-10 | Full-automatic ceramic hot press unit |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811502512.2A CN109605540B (en) | 2018-12-10 | 2018-12-10 | Full-automatic ceramic hot press unit |
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| CN110524683A (en) * | 2019-07-03 | 2019-12-03 | 吴鹏飞 | A kind of building concrete that toppling over function with overturning is laid bricks molding machine |
| CN110883165A (en) * | 2019-11-29 | 2020-03-17 | 哈尔滨学院 | Five-axis stamping robot |
| CN111689147A (en) * | 2020-05-21 | 2020-09-22 | 陈善兰 | Distribution line for mounting single-side colloidal particles of electric heating pipe |
| CN111745784A (en) * | 2020-06-22 | 2020-10-09 | 合肥科晶材料技术有限公司 | Ceramic sample ultrafast forming hot press |
| CN112249087A (en) * | 2020-10-17 | 2021-01-22 | 郑州铁路职业技术学院 | Auxiliary fixing device of railway signal machine |
| CN113858387A (en) * | 2021-08-26 | 2021-12-31 | 甘雅 | Ceramic manufacturing machine with purification and recovery functions |
| CN114378921A (en) * | 2021-12-11 | 2022-04-22 | 康姆罗拉有限公司 | Special ceramic product forming and processing equipment |
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| CN114939546A (en) * | 2022-04-27 | 2022-08-26 | 武汉飞恩微电子有限公司 | Fault monitoring and early warning device for sensor production and testing method thereof |
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| CN109605540B (en) | 2020-06-16 |
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Effective date of registration: 20200521 Address after: 521000 east side of Workshop 13, enterprise road, Gaoxia village, Fengxi District, Chaozhou City, Guangdong Province Applicant after: Chaozhou Liangming porcelain tableware Co., Ltd Address before: 528000 No. 216 No. 8, 2nd Floor, Block C, F2 Complex Building, Area 21, Science and Technology Industrial Zone, Sanshui Center, Foshan City, Guangdong Province Applicant before: FOSHAN DIJUN AUTOMATION TECHNOLOGY Co.,Ltd. |
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