CN109604976A - A kind of manufacture craft of inner magnet rotor of magnetic drive pump - Google Patents
A kind of manufacture craft of inner magnet rotor of magnetic drive pump Download PDFInfo
- Publication number
- CN109604976A CN109604976A CN201910121488.6A CN201910121488A CN109604976A CN 109604976 A CN109604976 A CN 109604976A CN 201910121488 A CN201910121488 A CN 201910121488A CN 109604976 A CN109604976 A CN 109604976A
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- China
- Prior art keywords
- fixed
- jacket
- baffle
- magnet rotor
- sliding rail
- Prior art date
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 43
- 125000004122 cyclic group Chemical group 0.000 claims abstract description 69
- 238000003466 welding Methods 0.000 claims abstract description 15
- 238000003556 assay Methods 0.000 claims abstract description 5
- 238000005520 cutting process Methods 0.000 claims description 40
- 230000007246 mechanism Effects 0.000 claims description 38
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 35
- 238000003756 stirring Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 1
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 19
- 230000008569 process Effects 0.000 description 16
- 239000000047 product Substances 0.000 description 16
- 238000010586 diagram Methods 0.000 description 9
- 240000007643 Phytolacca americana Species 0.000 description 5
- 230000005611 electricity Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 230000000737 periodic effect Effects 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000009351 contact transmission Effects 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D13/00—Pumping installations or systems
- F04D13/02—Units comprising pumps and their driving means
- F04D13/06—Units comprising pumps and their driving means the pump being electrically driven
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The present invention provides a kind of manufacture crafts of inner magnet rotor of magnetic drive pump.It solves the technical problems such as the Production Time of existing manufacture craft is long, and production efficiency is low.The manufacture craft of this inner magnet rotor of magnetic drive pump, interior magnet rotor includes rotator seat, the first baffle ring, cyclic annular parallels, interior magnetic links, the second baffle ring, jacket baffle and jacket, the manufacture craft is fabricated to inner magnet rotor of magnetic drive pump blank the following steps are included: S1, successively rotator seat, the first baffle ring, cyclic annular parallels, interior magnetic links, the second baffle ring, jacket baffle and jacket be put into kludge；S2, inner magnet rotor of magnetic drive pump blank is put on welding tooling, jacket baffle and rotator seat is welded, the both ends of jacket are welded with rotator seat and jacket baffle respectively, are fabricated to inner magnet rotor of magnetic drive pump semi-finished articles；S3, inner magnet rotor of magnetic drive pump semi-finished articles are machined, after the assay was approved, obtain inner magnet rotor of magnetic drive pump finished parts.The present invention has the advantages that high production efficiency.
Description
Technical field
The invention belongs to magnetic force pump technical fields, are related to a kind of manufacture craft, especially a kind of inner magnet rotor of magnetic drive pump
Manufacture craft.
Background technique
Magnetic drive pump be it is a kind of by outer magnet rotor and interior magnet rotor fit through magnetic force drive in magnet rotor rotate, interior magnet rotor
Pump shaft rotation is driven, a kind of pump of the vane rotor rotation work in the pump housing on pump shaft is made.The working principle of magnetic drive pump is to work as electricity
When motivation drives the rotation of outer magnet rotor, magnetic field energy penetrates air-gap and namagnetic substance, drives the interior magnet rotor being connected with impeller
Make synchronous rotary, realize the non contact transmission of power, to pump liquid.Core component of the interior magnet rotor as magnetic drive pump, directly
The service life for influencing magnetic drive pump is connect, interior magnet rotor is generally by rotator seat, baffle ring, parallels, interior magnetic links, jacket baffle and jacket
Composition.
Through retrieving, as Chinese patent literature disclose a kind of inner magnet rotor of magnetic drive pump manufacture craft [application number:
CN201310241317.X；Publication number: CN104242572B].The manufacture craft of this inner magnet rotor of magnetic drive pump, step is such as
Under: b, magnetic flux circle, multiple magnetic patch, cushion block are attached on rotator seat by a, the welding tooling for making inner magnet rotor of magnetic drive pump, then will packet
It covers baffle, jacket and rotator seat spot welding to connect, forms inner magnet rotor of magnetic drive pump blank；C, inner magnet rotor of magnetic drive pump blank is picked up
It is placed on the welding tooling of inner magnet rotor of magnetic drive pump；D, jacket baffle and rotator seat are welded, the left and right ends of jacket is distinguished
It is welded with rotator seat and jacket baffle, is fabricated to inner magnet rotor of magnetic drive pump semi-finished articles；E, by inner magnet rotor of magnetic drive pump semi-finished product
Part is machined, and after the assay was approved, obtains inner magnet rotor of magnetic drive pump finished parts.
Although manufacture craft disclosed in the patent can complete the production of internal magnet rotor on welding tooling,
Only internal magnet rotor is optimized the manufacture craft in welding sequence part, in the assembling process of interior magnet rotor, does not have
Using the kludge that can replace artificial assembly, Production Time is long, and production efficiency is low.
Summary of the invention
The purpose of the present invention is there is the above problem in view of the prior art, a kind of system of inner magnet rotor of magnetic drive pump is proposed
Make technique, which is: how the inner magnet rotor of magnetic drive pump for producing finished product of convenient and efficient.
Object of the invention can be realized by the following technical scheme: a kind of manufacture craft of inner magnet rotor of magnetic drive pump, interior
Magnet rotor includes that rotator seat, the first baffle ring, cyclic annular parallels, interior magnetic links, the second baffle ring, jacket baffle and jacket, feature exist
In, the manufacture craft the following steps are included:
S1, successively rotator seat, the first baffle ring, cyclic annular parallels, interior magnetic links, the second baffle ring, jacket baffle and jacket put
Enter in kludge, is fabricated to inner magnet rotor of magnetic drive pump blank；
S2, inner magnet rotor of magnetic drive pump blank is put on welding tooling, jacket baffle and rotator seat is welded, by jacket
Both ends welded respectively with rotator seat and jacket baffle, be fabricated to inner magnet rotor of magnetic drive pump semi-finished articles；
S3, inner magnet rotor of magnetic drive pump semi-finished articles are machined, after the assay was approved, obtain inner magnet rotor of magnetic drive pump
Finished parts.
This manufacture craft by by rotator seat, the first baffle ring, cyclic annular parallels, interior magnetic links, the second baffle ring, jacket baffle and
Jacket fits together, so that it may produce the inner magnet rotor of magnetic drive pump of finished product, thus rationalize instead of hand assembled, section
Cost of labor has been saved, while having optimized assembling process, has saved Production Time, has substantially increased production efficiency.
Kludge in the step S1 includes pedestal, which is characterized in that it is fixed with first support on the pedestal, first
Be fixed with the first stepper motor on bracket, the output shaft of the first stepper motor straight up, the output shaft end of the first stepper motor
Portion is fixed with stepping turntable, and limiting slot is offered on stepping turntable, is provided with limiting stand in limiting slot；It is fixed on the pedestal
First rack is provided with the first assemble mechanism that can assemble rotator seat, the first baffle ring and cyclic annular parallels in the first rack；The bottom
It is fixed with the second rack on seat, the second assemble mechanism of magnetic links in capable of assembling is provided in the second rack；It is solid on the pedestal
Surely there is third rack, the third assemble mechanism of the second baffle ring of assembly, jacket baffle and jacket is provided in third rack.
The working principle of this kludge is: assembling process is divided into three parts, is completed respectively by the work on three stations,
The limiting stand that will be close to the first assemble mechanism is set as a station, and the limiting stand that will be close to the second assemble mechanism is set as two stations, will
Limiting stand close to third assemble mechanism is set as three stations, firstly, by the first assemble mechanism successively by rotator seat, the first baffle ring
It is attached on a station with cyclic annular parallels, completes first assembly work, control stepper motor movement, stepper motor drives stepping turntable
It turns on two stations, at this point, interior magnetic links are attached on two stations by the second assemble mechanism, completes secondary assembly work,
Continue to control stepper motor movement, stepper motor drives stepping turntable to turn on three stations, finally, passing through third assemble mechanism
Successively the second baffle ring, jacket baffle and jacket are attached on three stations, complete the assembly working of interior magnet rotor；Pass through stepping turntable
The synchronization action of upper three stations, realizes entire assembling process periodic operation, and each part to be assembled carries out on limiting stand
Positioning, each process are unfolded around stepping turntable, and integral arrangement is compact, reduce unnecessary transfer process, thus in realizing
The automatic assembling of magnet rotor saves manpower, substantially increases packaging efficiency.
The limiting stand includes position-arresting disk and limited post, and position-arresting disk is fixed on limit trench bottom, and limited post is fixed on limit
On disk, bond type bulge-structure is provided on the periphery of limited post.
Using the above structure, rotator seat is limited by the bond type bulge-structure on limited post, limit is reliable.
First assemble mechanism includes the first lifting cylinder, the first guide rod, the first pressure plate, the first connecting plate, the
One traversing bar, first traversing piece, the first rotating electric machine, the first rack gear, first gear and the first push-rod electric machine, the first lifting cylinder
It is fixed in the first rack, straight down, the first pressure plate is fixed on the first lifting cylinder to the piston rod of the first lifting cylinder
Piston rod end, the first guide rod are fixed on the first pressure plate, and the first guide rod passes through the first rack straight up, and first
Connecting plate is fixed on the first pressure plate, and the first traversing bar is horizontally fixed on the first connecting plate, and the first rack gear is horizontally fixed on
On first traversing bar, first traversing piece is slidably arranged on the first traversing bar, and the first rotating electric machine is fixed on first traversing piece,
Straight down, first gear is fixed on the output shaft end of the first rotating electric machine, and the first tooth to the output shaft of first rotating electric machine
Wheel be meshed with the first rack gear, the first push-rod electric machine is fixed on first traversing piece, the push rod of the first push-rod electric machine straight down,
The push rod end of first push-rod electric machine is fixed with the first electronic clamping jaw, is disposed with rotator seat blanking below the first electronic clamping jaw
Mechanism, the first baffle ring cutting agency and cyclic annular parallels cutting agency.
When needing to assemble rotator seat, the first baffle ring and cyclic annular parallels, the initial bit of the first electronic clamping jaw is set first
It sets, rotator seat is ready to by rotator seat cutting agency, the first baffle ring is ready to by the first baffle ring cutting agency, passes through ring-type
Parallels cutting agency gets out cyclic annular parallels, then controls the movement of the first rotating electric machine, and the first rotating electric machine drives first gear
Rotation, is meshed by first gear and the first rack gear, and the first rotating electric machine drives first traversing piece and does on the first traversing bar
Transverse shifting, first traversing piece of first clamping jaw of drive move laterally to right above rotator seat cutting agency, control the first push rod electricity
Motor-driven work, the first push-rod electric machine drive the first electronic clamping jaw to move down, and after the first electrical clip claw clip plays rotator seat, continue to control
The movement of first rotating electric machine, the first rotating electric machine drive the first clamping jaw to move laterally to right above a station, continue control first
Push-rod electric machine movement, the first push-rod electric machine drive the first electronic clamping jaw to move down, and rotator seat is placed by the first electronic clamping jaw
On one station, rotator seat with limiting stand is corresponding contacts, at this point, control the first lifting cylinder movement, the first lifting cylinder drives the
One pressure plate moves down, the first pressure plate drive the first connecting plate move down, the first connecting plate drive the first traversing bar to
Lower movement, the first traversing bar drive first traversing piece and move down, and first traversing piece of first electronic clamping jaw of drive continues to moving down
Dynamic, the first electronic clamping jaw finally makes the first electronic pawl return, so far on the limiting stand of rotator seat compression fit a to station
The assembly work of rotator seat is completed, similarly, the first baffle ring and cyclic annular parallels are successively assembled to by a work by the first electronic clamping jaw
On the rotator seat of position, to complete first assembly work.
The rotator seat cutting agency includes rotator seat vibrating disk and rotator seat blanking sliding rail, and rotator seat vibrating disk is fixed on
On pedestal, rotator seat blanking sliding rail is fixed on rotator seat vibrating disk, and rotator seat blanking sliding rail and rotator seat vibrating disk is interior
Portion is connected；The first baffle ring cutting agency includes first gear ring vibration disk and the first baffle ring blanking sliding rail, the vibration of the first baffle ring
Moving plate is fixed on the base, and the first baffle ring blanking sliding rail is fixed on first gear ring vibration disk, and the first baffle ring blanking sliding rail with
The inside of first gear ring vibration disk is connected；The ring-type parallels cutting agency includes under cyclic annular parallels vibrating disk and cyclic annular parallels
Expect that sliding rail, cyclic annular parallels vibrating disk are fixed on the base, cyclic annular parallels blanking sliding rail is fixed on cyclic annular parallels vibrating disk, and ring
Shape parallels blanking sliding rail is connected with the inside of cyclic annular parallels vibrating disk.
When needing to prepare rotator seat, rotator seat is sent into rotor by control rotator seat vibrating disk movement, rotator seat vibrating disk
Seat blanking sliding rail input terminal on, rotator seat is then slid on the output end of rotator seat blanking sliding rail, make rotator seat be in
Seized condition；When needing to prepare the first baffle ring, control first gear ring vibration disk movement, first gear ring vibration disk is by the first baffle ring
It is sent on the input terminal of the first baffle ring blanking sliding rail, the first baffle ring is then slid into onto the output end of the first baffle ring blanking sliding rail,
It is in the first baffle ring to seized condition；When needing to prepare cyclic annular parallels, cyclic annular parallels vibrating disk movement, cyclic annular parallels are controlled
Cyclic annular parallels is sent on the input terminal of cyclic annular parallels blanking sliding rail by vibrating disk, and cyclic annular parallels is then slid into cyclic annular parallels blanking
On the output end of sliding rail, it is in cyclic annular parallels to seized condition.
Second assemble mechanism include the second lifting cylinder, the second guide rod, lifter plate and second stepper motor, second
Lifting cylinder is fixed in the second rack, and straight down, lifter plate is fixed on the second lifting air to the piston rod of the second lifting cylinder
The piston rod end of cylinder, the second guide rod are fixed on lifter plate, and the second guide rod passes through the second rack straight up, and second
Stepper motor is fixed on lifter plate, the output shaft of second stepper motor straight down, the output shaft end of second stepper motor
It is fixed with the second electronic clamping jaw, the conveying mechanism of magnetic links in capable of conveying is provided with below the second electronic clamping jaw.
When needing to assemble interior magnetic links, the initial position of the second electronic clamping jaw is set first, is allowed to be located at the second work
Right above position, interior magnetic links are ready to by conveying mechanism, then control the movement of the second lifting cylinder, the second lifting cylinder drives
Lifter plate moves down, lifter plate drive second stepper motor move down, second stepper motor drive the second electronic clamping jaw to
Under be moved to and be in contact with rotator seat, make the second electronic clamping jaw crawl rotator seat core, continue to control the movement of the second lifting cylinder,
Second lifting cylinder drives the second electronic clamping jaw to move up, and keeps rotator seat corresponding with the horizontal position of conveying mechanism, at this point,
Second stepper motor movement is controlled, second stepper motor drives the second electronic clamping jaw rotation, and the second electronic clamping jaw drives rotator seat
Rotation, is adsorbed onto interior magnetic links piecewise on cyclic annular parallels, completes secondary assembly work.
The conveying mechanism include second support, third bracket, driving motor, rotary shaft, put chain drum, receive chain drum, chain,
Fixed pin, holder, tensioning plate and device is stirred, second support is fixed on the base, and driving motor is fixed on the secondary support bracket, is driven
The output shaft of dynamic motor straight up, puts the output shaft end that chain drum is fixed on driving motor, and third bracket is fixed on the base,
One end of rotary shaft is fixed on third bracket, is received chain drum and is fixed on the other end of rotary shaft, chain, which covers, is putting chain drum and receipts
On chain drum, tensioning sleeve-board is being put chain drum and is being received between chain drum, and tensioning plate leans with chain straight flange, and fixed pin is fixed on chain
Hinged place, holder is fixed on fixed pin, stirs device and be fixed in the second rack by fixed link, and stirring device can be with placement
Interior magnetic links in box are in contact.
When needing to convey interior magnetic links, chain drum rotation is put in control driving motor movement, driving motor drive, is put chain drum and is led to
It crosses chain-driving and receives chain drum rotation, the interior magnetic links in chain-driving holder are mobile, make the water of interior magnetic links and cyclic annular parallels
Prosposition is set corresponding, and device movement is stirred in control, is stirred device and is pushed interior magnetic links on cyclic annular parallels, thus magnetic links in completing
Transportation work.
The holder is nonferromagnetic material, and placing groove is offered on holder, and placing groove is sector open structure.
Using the above structure, interior magnetic links will not be adsorbed on the holder of nonferromagnetic material, and the fan of placing groove
Shape hatch frame is also easy to be separated with interior magnetic links, structurally reasonable.
The third assemble mechanism includes third lifting cylinder, third guide rod, the second pressure plate, the second connecting plate,
Two traversing bars, second traversing piece, the second rotating electric machine, the second rack gear, second gear and the second push-rod electric machine, third lifting cylinder
It is fixed in third rack, straight down, the second pressure plate is fixed on third lifting cylinder to the piston rod of third lifting cylinder
Piston rod end, third guide rod are fixed on the second pressure plate, and third guide rod passes through third rack straight up, and second
Connecting plate is fixed on the second pressure plate, and the second traversing bar is horizontally fixed on the second connecting plate, and the second rack gear is horizontally fixed on
On second traversing bar, second traversing piece is slidably arranged on the second traversing bar, and the second rotating electric machine is fixed on second traversing piece,
Straight down, second gear is fixed on the output shaft end of the second rotating electric machine, and the second tooth to the output shaft of second rotating electric machine
Wheel be meshed with the second rack gear, the second push-rod electric machine is fixed on second traversing piece, the push rod of the second push-rod electric machine straight down,
The push rod end of second push-rod electric machine is fixed with the electronic clamping jaw of third, is disposed under the second baffle ring below the electronic clamping jaw of third
Expect mechanism, jacket baffle cutting agency and jacket cutting agency.
When needing to assemble the second baffle ring, jacket baffle and jacket, the initial position of the electronic clamping jaw of third is set first,
The second baffle ring is got out by the second baffle ring cutting agency, jacket baffle is ready to by jacket baffle cutting agency, passes through packet
Set cutting agency gets out jacket, then controls the movement of the second rotating electric machine, and the second rotating electric machine drives second gear rotation, leads to
It crosses second gear and the second rack gear is meshed, the second rotating electric machine drives second traversing piece and does lateral shifting on the second traversing bar
Dynamic, second traversing piece of drive third clamping jaw moves laterally to right above the second baffle ring cutting agency, and the second push-rod electric machine of control is dynamic
Make, the second push-rod electric machine drives the electronic clamping jaw of third to move down, and after third electrical clip claw clip plays the second baffle ring, continues control the
The movement of two rotating electric machines, the second rotating electric machine drive third clamping jaw to move laterally to right above three stations, continue control second and push away
Bar motor action, the second push-rod electric machine drive the electronic clamping jaw of third to move down, and the second baffle ring is placed by the electronic clamping jaw of third
On three stations, the second baffle ring with rotator seat is corresponding contacts, at this point, control third lifting cylinder movement, third lifting cylinder drive
Second pressure plate moves down, and the second pressure plate drives the second connecting plate to move down, and the second connecting plate drives the second traversing bar
It moves down, the second traversing bar drives second traversing piece and moves down, and the electronic clamping jaw of second traversing piece of drive third continues downward
Mobile, the electronic clamping jaw of third finally makes the electronic pawl return of third on the rotator seat of the second baffle ring compression fit to three stations,
So far the assembly work of the second baffle ring is completed, similarly, jacket baffle and jacket are successively assembled to three by the electronic clamping jaw of third
On the rotator seat of station, to complete the assembly working of interior magnet rotor.
The second baffle ring cutting agency includes second gear ring vibration disk and the second baffle ring blanking sliding rail, second gear ring vibration
Disk is fixed on the base, and the second baffle ring blanking sliding rail is fixed on second gear ring vibration disk, and the second baffle ring blanking sliding rail and
The inside of second gear ring vibration disk is connected；The jacket baffle cutting agency includes jacket baffle vibration disk and jacket baffle blanking
Sliding rail, jacket baffle vibration disk are fixed on the base, and jacket baffle blanking sliding rail is fixed on jacket baffle vibration disk, and jacket
Baffle blanking sliding rail is connected with the inside of jacket baffle vibration disk；The jacket cutting agency includes jacket vibrating disk and jacket
Blanking sliding rail, jacket vibrating disk are fixed on the base, and jacket blanking sliding rail is fixed on jacket vibrating disk, and jacket blanking sliding rail
It is connected with the inside of jacket vibrating disk.
When needing to prepare the second baffle ring, control second gear ring vibration disk movement, second gear ring vibration disk is by the second baffle ring
It is sent on the input terminal of the second baffle ring blanking sliding rail, the second baffle ring is then slid into onto the output end of the second baffle ring blanking sliding rail,
It is in the second baffle ring to seized condition；When needing to prepare jacket baffle, control jacket baffle vibration disk movement, jacket baffle
Jacket baffle is sent on the input terminal of jacket baffle blanking sliding rail by vibrating disk, and jacket baffle is then slid into jacket baffle blanking
On the output end of sliding rail, it is in jacket baffle to seized condition；When needing to prepare jacket, control jacket vibrating disk movement,
Jacket is sent on the input terminal of jacket blanking sliding rail by jacket vibrating disk, and jacket is then slid into the output end of jacket blanking sliding rail
On, it is in jacket to seized condition.
Compared with prior art, the manufacture craft of this inner magnet rotor of magnetic drive pump has the advantage that
1, this manufacture craft is by by rotator seat, the first baffle ring, cyclic annular parallels, interior magnetic links, the second baffle ring, jacket baffle
Fitted together with jacket, so that it may produce the inner magnet rotor of magnetic drive pump of finished product, thus rationalize instead of hand assembled,
Cost of labor is saved, while optimizing assembling process, has saved Production Time, substantially increases production efficiency.
2, assembling process is divided into three parts by this kludge, is completed respectively by the work on three stations, firstly, passing through
Rotator seat, the first baffle ring and cyclic annular parallels are successively attached on a station by the first electronic clamping jaw, complete first assembly work,
It is secondary, interior magnetic links are attached on two stations by the second electronic clamping jaw, complete secondary assembly work, finally, electronic by third
Second baffle ring, jacket baffle and jacket are successively attached on three stations by clamping jaw, complete the assembly working of interior magnet rotor；Pass through stepping
The synchronization action of three stations on turntable realizes entire assembling process periodic operation, and each part to be assembled is on limiting stand
It is positioned, each process is unfolded around stepping turntable, and integral arrangement is compact, unnecessary transfer process is reduced, thus real
The automatic assembling of magnet rotor in existing, saves manpower, substantially increases packaging efficiency.
Detailed description of the invention
Fig. 1 is the cross-sectional view of interior magnet rotor in the present invention.
Fig. 2 is the planar structure schematic diagram of kludge in the present invention.
Fig. 3 is the schematic diagram of the section structure of A-A in Fig. 2.
Fig. 4 is the planar structure schematic diagram of limiting stand in this kludge.
Fig. 5 is the schematic diagram of the section structure of B-B in Fig. 2.
Fig. 6 is the schematic diagram of the section structure of C-C in Fig. 2.
Fig. 7 is the schematic diagram of the section structure of D-D in Fig. 2.
Fig. 8 is the schematic diagram of the section structure of E-E in Fig. 7.
Fig. 9 is the planar structure schematic diagram of chain in this kludge.
Figure 10 is the planar structure schematic diagram of holder in this kludge.
In figure, 1, rotator seat；2, the first baffle ring；3, cyclic annular parallels；4, interior magnetic links；5, the second baffle ring；6, jacket baffle；
7, jacket；8, first gear ring vibration disk；9, the first baffle ring blanking sliding rail；10, the first traversing bar；11, first traversing piece；12, it walks
Into turntable；12a, limiting slot；13, second support；14, chain drum is put；15, the second rack；16, tensioning plate；17, lifter plate；18, it receives
Chain drum；19, third bracket；20, second traversing piece；21, the second traversing bar；22, jacket baffle blanking sliding rail；23, jacket baffle
Vibrating disk；24, jacket vibrating disk；25, jacket blanking sliding rail；26, the second baffle ring blanking sliding rail；27, second gear ring vibration disk；
28, third rack；29, the second connecting plate；30, the first connecting plate；31, the first rack；32, rotator seat vibrating disk；33, rotator seat
Blanking sliding rail；34, cyclic annular parallels blanking sliding rail；35, cyclic annular parallels vibrating disk；36, pedestal；37, first support；38, the first step
Into motor；39, the second rack gear；40, third guide rod；41, third lifting cylinder；42, the second pressure plate；43, the second push rod electricity
Machine；44, the electronic clamping jaw of third；45, the first electronic clamping jaw；46, the first push-rod electric machine；47, the first pressure plate；48, the first lifting
Cylinder；49, the first guide rod；50, the first rack gear；51, limiting stand；51a, position-arresting disk；51b, limited post；52, the first electric rotating
Machine；53, first gear；54, the second rotating electric machine；55, second gear；56, the second guide rod；57, the second lifting cylinder；58,
Second stepper motor；59, the second electronic clamping jaw；60, driving motor；61, rotary shaft；62, device is stirred；63, fixed link；64, chain
Item；65, holder；65a, placing groove；66, fixed pin.
Specific embodiment
Following is a specific embodiment of the present invention in conjunction with the accompanying drawings, technical scheme of the present invention will be further described,
However, the present invention is not limited to these examples.
The manufacture craft of this inner magnet rotor of magnetic drive pump, interior magnet rotor include rotator seat, the first baffle ring, cyclic annular parallels, interior magnetic
Steel disc, the second baffle ring, jacket baffle and jacket, in the present embodiment, interior magnet rotor are existing product in the market, wherein the
One grade of ring is mounted on rotator seat, and cyclic annular parallels is sleeved on rotator seat, and interior magnetic links are adsorbed on cyclic annular parallels, in adjacent two
The pole N and the pole S of magnetic links on the contrary, and interior magnetic links are 8 pieces, the second baffle ring is mounted on interior magnetic links, and jacket baffle is mounted on
On second baffle ring, jacket is sleeved on rotator seat, the manufacture craft the following steps are included:
S1, successively rotator seat, the first baffle ring, cyclic annular parallels, interior magnetic links, the second baffle ring, jacket baffle and jacket put
Enter in kludge, is fabricated to inner magnet rotor of magnetic drive pump blank；
S2, inner magnet rotor of magnetic drive pump blank is put on welding tooling, jacket baffle and rotator seat is welded, by jacket
Both ends welded respectively with rotator seat and jacket baffle, be fabricated to inner magnet rotor of magnetic drive pump semi-finished articles；In the present embodiment, it welds
Connecing tooling is existing product in the market；
S3, inner magnet rotor of magnetic drive pump semi-finished articles are machined, after the assay was approved, obtain inner magnet rotor of magnetic drive pump
Finished parts.
This manufacture craft by by rotator seat, the first baffle ring, cyclic annular parallels, interior magnetic links, the second baffle ring, jacket baffle and
Jacket fits together, so that it may produce the inner magnet rotor of magnetic drive pump of finished product, thus rationalize instead of hand assembled, section
Cost of labor has been saved, while having optimized assembling process, has saved Production Time, has substantially increased production efficiency.
As shown in Fig. 1-Figure 10, the kludge in step S1 includes pedestal 36, and first support 37 is fixed on pedestal 36,
In the present embodiment, first support 37 is fixed on by welding on pedestal 36, and the first stepping is fixed in first support 37
Motor 38, in the present embodiment, the first stepper motor 38 are fixed on by bolted connection in first support 37, the first step
Into motor 38 output shaft straight up, the output shaft end of the first stepper motor 38 is fixed with stepping turntable 12, in this implementation
In example, the mode that stepping turntable 12 is connected by key is fixed on the output shaft end of the first stepper motor 38, on stepping turntable 12
Limiting slot 12a is offered, in the present embodiment, limiting slot 12a is eight, is provided with limiting stand 51 in limiting slot 12a；Pedestal 36
On be fixed with the first rack 31, in the present embodiment, the first rack 31 is fixed on by welding on pedestal 36, the first machine
The first assemble mechanism that can assemble rotator seat 1, the first baffle ring 2 and cyclic annular parallels 3 is provided on frame 31；Is fixed on pedestal 36
Two racks 15, in the present embodiment, the second rack 15 are fixed on by welding on pedestal 36, are arranged in the second rack 15
There is the second assemble mechanism of magnetic links 4 in capable of assembling；Third rack 28 is fixed on pedestal 36, in the present embodiment, third machine
Frame 28 is fixed on by welding on pedestal 36, and assembly the second baffle ring 5,6 and of jacket baffle are provided in third rack 28
The third assemble mechanism of jacket 7.
Limiting stand 51 includes position-arresting disk 51a and limited post 51b, and position-arresting disk 51a is fixed on the bottom limiting slot 12a, in this reality
It applies in example, position-arresting disk 51a is fixed on the bottom limiting slot 12a by bolted connection, and limited post 51b is fixed on position-arresting disk
On 51a, in the present embodiment, limited post 51b is fixed on by bolted connection on position-arresting disk 51a, and limited post 51b's is outer
Bond type bulge-structure is provided on disc；Using the above structure, by the bond type bulge-structure on limited post 51b to rotator seat 1
It is limited, limit is reliable.
First assemble mechanism includes the first lifting cylinder 48, the first guide rod 49, the first pressure plate 47, the first connecting plate
30,10, first traversing piece of 11, first rotating electric machine 52 of the first traversing bar, the first rack gear 50, first gear 53 and the first push rod electricity
Machine 46, the first lifting cylinder 48 are fixed in the first rack 31, and in the present embodiment, the first lifting cylinder 48 is bolted
Mode be fixed in the first rack 31, straight down, the first pressure plate 47 is fixed on to the piston rod of the first lifting cylinder 48
The piston rod end of one lifting cylinder 48, in the present embodiment, the first pressure plate 47 are fixed on by bolted connection
The piston rod end of one lifting cylinder 48, the first guide rod 49 are fixed on the first pressure plate 47, and in the present embodiment, first leads
It is fixed on the first pressure plate 47 by bolted connection to bar 49, and the first guide rod 49 passes through the first machine straight up
Frame 31, the first connecting plate 30 are fixed on the first pressure plate 47, in the present embodiment, what the first connecting plate 30 was bolted
Mode is fixed on the first pressure plate 47, and the first traversing bar 10 is horizontally fixed on the first connecting plate 30, in the present embodiment, the
One traversing bar 10 is horizontally fixed on by bolted connection on the first connecting plate 30, and the first rack gear 50 is horizontally fixed on first
On traversing bar 10, in the present embodiment, the first rack gear 50 is horizontally fixed on by bolted connection on the first traversing bar 10,
It is slidably arranged in for first traversing piece 11 on first traversing bar 10, the first rotating electric machine 52 is fixed on first traversing piece 11, at this
In embodiment, the first rotating electric machine 52 is fixed on by bolted connection on first traversing piece 11, the first rotating electric machine 52
Output shaft straight down, first gear 53 is fixed on the output shaft end of the first rotating electric machine 52, in the present embodiment, first
The mode that gear 53 is connected by key is fixed on the output shaft end of the first rotating electric machine 52, and first gear 53 and the first rack gear
50 are meshed, and the first push-rod electric machine 46 is fixed on first traversing piece 11, and in the present embodiment, the first push-rod electric machine 46 passes through spiral shell
The mode connect is tethered to be fixed on first traversing piece 11, the push rod of the first push-rod electric machine 46 straight down, the first push-rod electric machine 46
Push rod end be fixed with the first electronic clamping jaw 45, in the present embodiment, the first electronic clamping jaw 45 can be bought in the market
Existing product, the first electronic clamping jaw 45 are fixed on the push rod end of the first push-rod electric machine 46 by bolted connection, and first
3 cutting agency of 1 cutting agency of rotator seat, 2 cutting agency of the first baffle ring and cyclic annular parallels is disposed with below electronic clamping jaw 45.
1 cutting agency of rotator seat includes rotator seat vibrating disk 32 and rotator seat blanking sliding rail 33, and rotator seat vibrating disk 32 is solid
It is scheduled on pedestal 36, in the present embodiment, rotator seat vibrating disk 32 is the existing product that can be bought in the market, rotator seat vibration
Disk 32 is fixed on by bolted connection on pedestal 36, and rotator seat blanking sliding rail 33 is fixed on rotator seat vibrating disk 32,
And rotator seat blanking sliding rail 33 is connected with the inside of rotator seat vibrating disk 32；First baffle ring, 2 cutting agency includes the first baffle ring
Vibrating disk 8 and the first baffle ring blanking sliding rail 9, first gear ring vibration disk 8 are fixed on pedestal 36, in the present embodiment, first gear
Ring vibration disk 8 is the existing product that can be bought in the market, and first gear ring vibration disk 8 is fixed on bottom by bolted connection
On seat 36, the first baffle ring blanking sliding rail 9 is fixed on first gear ring vibration disk 8, and the first baffle ring blanking sliding rail 9 and the first baffle ring
The inside of vibrating disk 8 is connected；Cyclic annular 3 cutting agency of parallels includes cyclic annular parallels vibrating disk 35 and cyclic annular parallels blanking sliding rail
34, cyclic annular parallels vibrating disk 35 is fixed on pedestal 36, and in the present embodiment, cyclic annular parallels vibrating disk 35 is that can buy in the market
The existing product arrived, cyclic annular parallels vibrating disk 35 are fixed on by bolted connection on pedestal 36, and cyclic annular parallels blanking is sliding
Rail 34 is fixed on cyclic annular parallels vibrating disk 35, and cyclic annular parallels blanking sliding rail 34 is connected with the inside of cyclic annular parallels vibrating disk 35
It is logical.
Second assemble mechanism includes the second lifting cylinder 57, the second guide rod 56, lifter plate 17 and second stepper motor 58,
Second lifting cylinder 57 is fixed in the second rack 15, in the present embodiment, the side that the second lifting cylinder 57 is bolted
Formula is fixed in the second rack 15, and straight down, lifter plate 17 is fixed on the second lifting air to the piston rod of the second lifting cylinder 57
The piston rod end of cylinder 57, in the present embodiment, lifter plate 17 are fixed on the second lifting cylinder 57 by bolted connection
Piston rod end, the second guide rod 56 is fixed on lifter plate 17, and in the present embodiment, the second guide rod 56 passes through bolt and connects
The mode connect is fixed on lifter plate 17, and the second guide rod 56 passes through the second rack 15, second stepper motor 58 straight up
It is fixed on lifter plate 17, in the present embodiment, second stepper motor 58 is fixed on lifter plate 17 by bolted connection
On, straight down, the output shaft end of second stepper motor 58 is fixed with the second electrical clip to the output shaft of second stepper motor 58
Pawl 59, in the present embodiment, the second electronic clamping jaw 59 are the existing product that can be bought in the market, and the second electronic clamping jaw 59 passes through
Bolted mode is fixed on the output shaft end of second stepper motor 58, and being provided with below the second electronic clamping jaw 59 can convey
The conveying mechanism of interior magnetic links 4.
Conveying mechanism includes second support 13, third bracket 19, driving motor 60, rotary shaft 61, puts chain drum 14, receives chain drum
18, chain 64, fixed pin 66, holder 65, tensioning plate 16 and device 62 is stirred, second support 13 is fixed on pedestal 36, at this
In embodiment, second support 13 is fixed on by welding on pedestal 36, and driving motor 60 is fixed in second support 13,
In the present embodiment, driving motor 60 is fixed on by bolted connection in second support 13, the output of driving motor 60
Axis straight up, puts the output shaft end that chain drum 14 is fixed on driving motor 60, in the present embodiment, puts chain drum 14 and is connected by key
The mode connect is fixed on the output shaft end of driving motor 60, and third bracket 19 is fixed on pedestal 36, in the present embodiment, the
Three brackets 19 are fixed on by welding on pedestal 36, and one end of rotary shaft 61 is fixed on third bracket 19, in this reality
It applies in example, one end of rotary shaft 61 is fixed on third bracket 19 by bearing, is received chain drum 18 and is fixed on the another of rotary shaft 61
It on end, in the present embodiment, receives the mode that is connected by key of chain drum 18 and is fixed on the other end of rotary shaft 61,64 sets of chain exists
It puts chain drum 14 and receives on chain drum 18,16 sets of tensioning plate are putting chain drum 14 and receiving between chain drum 18, and tensioning plate 16 and chain 64 are straight
While leaning, fixed pin 66 is fixed on the hinged place of chain 64, and holder 65 is fixed on fixed pin 66, stirs device 62 and passes through admittedly
Fixed pole 63 is fixed in the second rack 15, and stirring device 62 can be in contact with the interior magnetic links 4 in holder 65, in the present embodiment
In, stirring device 62 is the existing product that can be bought in the market, stirs device 62 and includes poke rod and stir cylinder, stirring cylinder can
To drive poke rod to act, poke rod is poke rod polypropylene plastics, and poke rod can be by the interior magnetic links 4 in holder 65
It pushes on cyclic annular parallels 3.
Holder 65 is nonferromagnetic material, and in the present embodiment, holder 65 is polypropylene plastics, is opened on holder 65
It is sector open structure equipped with placing groove 65a, placing groove 65a；Using the above structure, interior magnetic links 4 will not be adsorbed on holder
On 65, and the sector open structure of placing groove 65a is also easy to be separated with interior magnetic links 4, structurally reasonable.
Third assemble mechanism includes third lifting cylinder 41, third guide rod 40, the second pressure plate 42, the second connecting plate
29,21, second traversing piece of 20, second rotating electric machine 54 of the second traversing bar, the second rack gear 39, second gear 55 and the second push rod electricity
Machine 43, third lifting cylinder 41 are fixed in third rack 28, and in the present embodiment, third lifting cylinder 41 is bolted
Mode be fixed in third rack 28, straight down, the second pressure plate 42 is fixed on to the piston rod of third lifting cylinder 41
The piston rod end of three lifting cylinders 41, in the present embodiment, the second pressure plate 42 are fixed on by bolted connection
The piston rod end of three lifting cylinders 41, third guide rod 40 are fixed on the second pressure plate 42, and in the present embodiment, third is led
It is fixed on the second pressure plate 42 by bolted connection to bar 40, and third guide rod 40 passes through third machine straight up
Frame 28, the second connecting plate 29 are fixed on the second pressure plate 42, in the present embodiment, what the second connecting plate 29 was bolted
Mode is fixed on the second pressure plate 42, and the second traversing bar 21 is horizontally fixed on the second connecting plate 29, in the present embodiment, the
Two traversing bars 21 are horizontally fixed on by bolted connection on the second connecting plate 29, and the second rack gear 39 is horizontally fixed on second
On traversing bar 21, in the present embodiment, the second rack gear 39 is horizontally fixed on by bolted connection on the second traversing bar 21,
It is slidably arranged in for second traversing piece 20 on second traversing bar 21, the second rotating electric machine 54 is fixed on second traversing piece 20, at this
In embodiment, the second rotating electric machine 54 is fixed on by bolted connection on second traversing piece 20, the second rotating electric machine 54
Output shaft straight down, second gear 55 is fixed on the output shaft end of the second rotating electric machine 54, in the present embodiment, second
The mode that gear 55 is connected by key is fixed on the output shaft end of the second rotating electric machine 54, and second gear 55 and the second rack gear
39 are meshed, and the second push-rod electric machine 43 is fixed on second traversing piece 20, and in the present embodiment, the second push-rod electric machine 43 passes through spiral shell
The mode connect is tethered to be fixed on second traversing piece 20, the push rod of the second push-rod electric machine 43 straight down, the second push-rod electric machine 43
Push rod end be fixed with the electronic clamping jaw 44 of third, in the present embodiment, the electronic clamping jaw 44 of third can be bought in the market
Existing product, the electronic clamping jaw 44 of third are fixed on the push rod end of the second push-rod electric machine 43, third by bolted connection
7 cutting agency of 5 cutting agency of the second baffle ring, 6 cutting agency of jacket baffle and jacket is disposed with below electronic clamping jaw 44.
Second baffle ring, 5 cutting agency includes second gear ring vibration disk 27 and the second baffle ring blanking sliding rail 26, the vibration of the second baffle ring
Moving plate 27 is fixed on pedestal 36, and in the present embodiment, second gear ring vibration disk 27 is the existing product that can be bought in the market,
Second gear ring vibration disk 27 is fixed on by bolted connection on pedestal 36, and the second baffle ring blanking sliding rail 26 is fixed on second
On baffle ring vibrating disk 27, and the second baffle ring blanking sliding rail 26 is connected with the inside of second gear ring vibration disk 27；Under jacket baffle 6
Expect that mechanism includes jacket baffle vibration disk 23 and jacket baffle blanking sliding rail 22, jacket baffle vibration disk 23 is fixed on pedestal 36
On, in the present embodiment, jacket baffle vibration disk 23 is the existing product that can be bought in the market, and jacket baffle vibration disk 23 is logical
Bolted mode to be crossed to be fixed on pedestal 36, jacket baffle blanking sliding rail 22 is fixed on jacket baffle vibration disk 23, and
Jacket baffle blanking sliding rail 22 is connected with the inside of jacket baffle vibration disk 23；7 cutting agency of jacket includes jacket vibrating disk
24 and jacket blanking sliding rail 25, jacket vibrating disk 24 is fixed on pedestal 36, and in the present embodiment, jacket vibrating disk 24 is market
On the existing product that can buy, jacket vibrating disk 24 is fixed on by bolted connection on pedestal 36, and jacket blanking is sliding
Rail 25 is fixed on jacket vibrating disk 24, and jacket blanking sliding rail 25 is connected with the inside of jacket vibrating disk 24.
The working principle of this kludge is: assembling process is divided into three parts, is completed respectively by the work on three stations,
The limiting stand 51 that will be close to the first electronic clamping jaw 45 is set as a station, and the limiting stand 51 that will be close to the second electronic clamping jaw 59 is set as two
Station, the limiting stand 51 that will be close to the electronic clamping jaw 44 of third are set as three stations；
Firstly, setting the initial position of the first electronic clamping jaw 45, control rotator seat vibrating disk 32 is acted, rotator seat vibration
Rotator seat 1 is sent on the input terminal of rotator seat blanking sliding rail 33 by disk 32, and rotator seat 1 is then slid into rotator seat blanking sliding rail 33
Output end on, be in rotator seat 1 to seized condition, control first gear ring vibration disk 8 and act, first gear ring vibration disk 8 will
First baffle ring 2 is sent on the input terminal of the first baffle ring blanking sliding rail 9, and the first baffle ring 2 is then slid into the first baffle ring blanking sliding rail 9
Output end on, be in the first baffle ring 2 to seized condition, control cyclic annular parallels vibrating disk 35 and act, cyclic annular parallels vibrating disk
35 are sent into cyclic annular parallels 3 on the input terminal of cyclic annular parallels blanking sliding rail 34, and cyclic annular parallels 3 is then slid into cyclic annular parallels blanking
It on the output end of sliding rail 34, is in cyclic annular parallels 3 to seized condition, then controls the movement of the first rotating electric machine 52, the first rotation
Rotating motor 52 drives first gear 53 to rotate, and is meshed by first gear 53 and the first rack gear 50,52 band of the first rotating electric machine
Dynamic first traversing piece 11 laterally moves on the first traversing bar 10, and first traversing piece 11 the first clamping jaw of drive, which moves laterally to, to be turned
Right above stroma 1 cutting agency, control the first push-rod electric machine 46 movement, the first push-rod electric machine 46 drive the first electronic clamping jaw 45 to
Lower movement after the first electronic clamping jaw 45 picks up rotator seat 1, continues to control the movement of the first rotating electric machine 52, the first rotating electric machine 52
It drives the first clamping jaw to move laterally to right above a station, continues to control the movement of the first push-rod electric machine 46, the first push-rod electric machine 46
The first electronic clamping jaw 45 is driven to move down, rotator seat 1 is placed on a station by the first electronic clamping jaw 45, rotator seat 1 and limit
The corresponding contact of position platform 51, at this point, control the first lifting cylinder 48 movement, the first lifting cylinder 48 drives the first pressure plate 47 downwards
Mobile, the first pressure plate 47 drives the first connecting plate 30 to move down, and the first connecting plate 30 drives the first traversing bar 10 to moving down
Dynamic, the first traversing bar 10 drives first traversing piece 11 to move down, first traversing piece 11 the first electronic clamping jaw 45 of drive continue to
Lower movement, the first electronic clamping jaw 45 finally make the first electronic clamping jaw on the limiting stand 51 of 1 compression fit of rotator seat a to station
45 reset, and the assembly work of rotator seat 1 are so far completed, similarly, by the first electronic clamping jaw 45 successively by the first baffle ring 2 and ring-type
Parallels 3 is assembled on the rotator seat 1 of a station, to complete first assembly work；
Then, control stepper motor movement, stepper motor drives stepping turntable 12 to turn on two stations, at this point, first setting
The initial position for having set the second electronic clamping jaw 59 is allowed to be located at right above second station, it is dynamic then to control the second lifting cylinder 57
To make, the second lifting cylinder 57 drives lifter plate 17 to move down, and lifter plate 17 drives second stepper motor 58 to move down, and second
Stepper motor 58 drives the second electronic clamping jaw 59 to be moved downward to and is in contact with rotator seat 1, turns the second electronic crawl of clamping jaw 59
1 core of stroma continues to control the movement of the second lifting cylinder 57, and the second lifting cylinder 57 drives the second electronic clamping jaw 59 to moving up
Dynamic, the second electronic clamping jaw 59 drives rotator seat 1 to reach specified horizontal position, is in preparation state, then controls driving motor
60 movements, driving motor 60, which drives, puts the rotation of chain drum 14, puts chain drum 14 by the drive of chain 64 and receives the rotation of chain drum 18,64 band of chain
Interior magnetic links 4 in dynamic holder 65 are mobile, keep interior magnetic links 4 corresponding with the horizontal position of 1 upper annular parallels 3 of rotator seat,
At this point, control second stepper motor 58 acts, second stepper motor 58 drives the second electronic clamping jaw 59 to rotate, the second electronic clamping jaw
59 drive rotator seat 1 to rotate, while the movement of device 62 is stirred in control, is stirred device 62 for interior magnetic links 4 and is pushed cyclic annular parallels 3 piecewise
On, to complete secondary assembly work；
Continue to control stepper motor movement, stepper motor drives stepping turntable 12 to turn on three stations, at this point, being first arranged
The initial position of the good electronic clamping jaw 44 of third, control second gear ring vibration disk 27 act, and second gear ring vibration disk 27 is by second gear
Ring 5 is sent on the input terminal of the second baffle ring blanking sliding rail 26, and the second baffle ring 5 is then slid into the defeated of the second baffle ring blanking sliding rail 26
It in outlet, is in the second baffle ring 5 to seized condition, controls jacket baffle vibration disk 23 and act, jacket baffle vibration disk 23 will
Jacket baffle 6 is sent on the input terminal of jacket baffle blanking sliding rail 22, and jacket baffle 6 is then slid into jacket baffle blanking sliding rail
It on 22 output end, is in jacket baffle 6 to seized condition, controls jacket vibrating disk 24 and act, jacket vibrating disk 24 will wrap
Set 7 is sent on the input terminal of jacket blanking sliding rail 25, and jacket 7 is then slid on the output end of jacket blanking sliding rail 25, makes to wrap
Set 7 drives 55 turns of second gear in the movement of the second rotating electric machine 54, the second rotating electric machine 54 to seized condition, is then controlled
It is dynamic, be meshed by second gear 55 and the second rack gear 39, the second rotating electric machine 54 drive second traversing piece it is 20 traversing second
It laterally moves on bar 21, second traversing piece 20 drive third clamping jaw moves laterally to right above 5 cutting agency of the second baffle ring, control
The movement of the second push-rod electric machine 43 is made, the second push-rod electric machine 43 drives the electronic clamping jaw 44 of third to move down, the electronic clamping jaw 44 of third
After picking up the second baffle ring 5, continue to control the movement of the second rotating electric machine 54, the second rotating electric machine 54 drives third clamping jaw transverse shifting
To right above three stations, continuing to control the movement of the second push-rod electric machine 43, the second push-rod electric machine 43 drive the electronic clamping jaw 44 of third to
Second baffle ring 5 is placed on three stations by lower movement, the electronic clamping jaw 44 of third, and the second baffle ring 5 is contacted with the correspondence of rotator seat 1, this
When, control third lifting cylinder 41 acts, and third lifting cylinder 41 drives the second pressure plate 42 to move down, the second pressure plate 42
The second connecting plate 29 is driven to move down, the second connecting plate 29 drives the second traversing bar 21 to move down, the second traversing 21 band of bar
Dynamic second traversing piece 20 moves down, and the second traversing piece 20 electronic clamping jaw 44 of drive third continues to move down, third electrical clip
Pawl 44 resets the electronic clamping jaw 44 of third, so far completes
Jacket baffle 6 and jacket 7 are similarly successively assembled to three stations by the electronic clamping jaw 44 of third by the assembly work of the second baffle ring 5
Rotator seat 1 on, thus complete in magnet rotor assembly working；
To sum up, by the synchronization action of three stations on stepping turntable 12, entire assembling process periodic operation is realized, respectively
A part to be assembled is positioned on limiting stand 51, and each process is unfolded around stepping turntable 12, and integral arrangement is compact, subtracts
Few unnecessary transfer process saves manpower, substantially increases packaging efficiency to realize the automatic assembling of interior magnet rotor.
Specific embodiment described herein is only an example for the spirit of the invention.The neck of technology belonging to the present invention
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Claims (10)
1. a kind of manufacture craft of inner magnet rotor of magnetic drive pump, interior magnet rotor includes rotator seat, the first baffle ring, cyclic annular parallels, interior magnetic
Steel disc, the second baffle ring, jacket baffle and jacket, which is characterized in that the manufacture craft the following steps are included:
S1, rotator seat, the first baffle ring, cyclic annular parallels, interior magnetic links, the second baffle ring, jacket baffle and jacket be successively put into group
In installation, it is fabricated to inner magnet rotor of magnetic drive pump blank；
S2, inner magnet rotor of magnetic drive pump blank is put on welding tooling, jacket baffle and rotator seat is welded, by the two of jacket
End is welded with rotator seat and jacket baffle respectively, is fabricated to inner magnet rotor of magnetic drive pump semi-finished articles；
S3, inner magnet rotor of magnetic drive pump semi-finished articles are machined, after the assay was approved, obtain inner magnet rotor of magnetic drive pump finished product
Part.
2. a kind of manufacture craft of inner magnet rotor of magnetic drive pump according to claim 1, which is characterized in that in the step S1
Kludge include pedestal, which is characterized in that be fixed with first support on the pedestal, the first stepping be fixed in first support
Motor, straight up, the output shaft end of the first stepper motor is fixed with stepping turntable, stepping to the output shaft of the first stepper motor
Limiting slot is offered on turntable, is provided with limiting stand in limiting slot；It is fixed with the first rack on the pedestal, is set in the first rack
It is equipped with the first assemble mechanism that can assemble rotator seat, the first baffle ring and cyclic annular parallels；The second rack is fixed on the pedestal, the
The second assemble mechanism of magnetic links in capable of assembling is provided in two racks；Third rack, third rack are fixed on the pedestal
On be provided with assembly the second baffle ring, jacket baffle and jacket third assemble mechanism.
3. a kind of manufacture craft of inner magnet rotor of magnetic drive pump according to claim 2, which is characterized in that the limiting stand packet
Position-arresting disk and limited post are included, position-arresting disk is fixed on limit trench bottom, and limited post is fixed on position-arresting disk, on the periphery of limited post
It is provided with bond type bulge-structure.
4. a kind of manufacture craft of inner magnet rotor of magnetic drive pump according to claim 2, which is characterized in that first assembly
Mechanism include the first lifting cylinder, the first guide rod, the first pressure plate, the first connecting plate, the first traversing bar, first traversing piece,
First rotating electric machine, the first rack gear, first gear and the first push-rod electric machine, the first lifting cylinder are fixed in the first rack, the
Straight down, the first pressure plate is fixed on the piston rod end of the first lifting cylinder, the first guiding to the piston rod of one lifting cylinder
Bar is fixed on the first pressure plate, and the first guide rod passes through the first rack straight up, and the first connecting plate is fixed on the first pressure
On tight plate, the first traversing bar is horizontally fixed on the first connecting plate, and the first rack gear is horizontally fixed on the first traversing bar, and first is horizontal
It moves block to be slidably arranged on the first traversing bar, the first rotating electric machine is fixed on first traversing piece, the output of the first rotating electric machine
Straight down, first gear is fixed on the output shaft end of the first rotating electric machine to axis, and first gear is meshed with the first rack gear,
First push-rod electric machine is fixed on first traversing piece, the push rod of the first push-rod electric machine straight down, the push rod of the first push-rod electric machine
End is fixed with the first electronic clamping jaw, is disposed with rotator seat cutting agency, the first baffle ring blanking below the first electronic clamping jaw
Mechanism and cyclic annular parallels cutting agency.
5. a kind of manufacture craft of inner magnet rotor of magnetic drive pump according to claim 4, which is characterized in that under the rotator seat
Expect that mechanism includes rotator seat vibrating disk and rotator seat blanking sliding rail, rotator seat vibrating disk is fixed on the base, and rotator seat blanking is sliding
Rail is fixed on rotator seat vibrating disk, and rotator seat blanking sliding rail is connected with the inside of rotator seat vibrating disk；The first gear
Ring cutting agency includes first gear ring vibration disk and the first baffle ring blanking sliding rail, and first gear ring vibration disk is fixed on the base, the
One baffle ring blanking sliding rail is fixed on first gear ring vibration disk, and the inside of the first baffle ring blanking sliding rail and first gear ring vibration disk
It is connected；The ring-type parallels cutting agency includes cyclic annular parallels vibrating disk and cyclic annular parallels blanking sliding rail, cyclic annular parallels vibration
Disk is fixed on the base, and cyclic annular parallels blanking sliding rail is fixed on cyclic annular parallels vibrating disk, and cyclic annular parallels blanking sliding rail and ring
The inside of shape parallels vibrating disk is connected.
6. a kind of manufacture craft of inner magnet rotor of magnetic drive pump according to claim 2, which is characterized in that second assembly
Mechanism includes the second lifting cylinder, the second guide rod, lifter plate and second stepper motor, and the second lifting cylinder is fixed on the second machine
On frame, straight down, lifter plate is fixed on the piston rod end of the second lifting cylinder to the piston rod of the second lifting cylinder, and second leads
It is fixed on lifter plate to bar, and the second guide rod passes through the second rack straight up, second stepper motor is fixed on lifter plate
On, straight down, the output shaft end of second stepper motor is fixed with the second electronic clamping jaw to the output shaft of second stepper motor, the
The conveying mechanism of magnetic links in capable of conveying is provided with below two electronic clamping jaws.
7. a kind of manufacture craft of inner magnet rotor of magnetic drive pump according to claim 6, which is characterized in that the conveying mechanism
Including second support, third bracket, driving motor, rotary shaft, put chain drum, receipts chain drum, chain, fixed pin, holder, tensioning plate
With stir device, second support is fixed on the base, and driving motor is fixed on the secondary support bracket, the output shaft of driving motor vertically to
On, the output shaft end that chain drum is fixed on driving motor is put, third bracket is fixed on the base, and one end of rotary shaft is fixed on
It on three brackets, receives chain drum and is fixed on the other end of rotary shaft, chain, which covers, to be put chain drum and receiving on chain drum, and tensioning sleeve-board is putting chain
Between disk and receipts chain drum, and tensioning plate leans with chain straight flange, and fixed pin is fixed on the hinged place of chain, and holder is fixed on
It on fixed pin, stirs device and is fixed in the second rack by fixed link, stirring device can be in contact with the interior magnetic links in holder.
8. a kind of manufacture craft of inner magnet rotor of magnetic drive pump according to claim 2, which is characterized in that the holder is
Nonferromagnetic material, placing groove is offered on holder, and placing groove is sector open structure.
9. a kind of manufacture craft of inner magnet rotor of magnetic drive pump according to claim 2, which is characterized in that the third assembly
Mechanism include third lifting cylinder, third guide rod, the second pressure plate, the second connecting plate, the second traversing bar, second traversing piece,
Second rotating electric machine, the second rack gear, second gear and the second push-rod electric machine, third lifting cylinder are fixed in third rack, the
Straight down, the second pressure plate is fixed on the piston rod end of third lifting cylinder, third guiding to the piston rod of three lifting cylinders
Bar is fixed on the second pressure plate, and third guide rod passes through third rack straight up, and the second connecting plate is fixed on the second pressure
On tight plate, the second traversing bar is horizontally fixed on the second connecting plate, and the second rack gear is horizontally fixed on the second traversing bar, and second is horizontal
It moves block to be slidably arranged on the second traversing bar, the second rotating electric machine is fixed on second traversing piece, the output of the second rotating electric machine
Straight down, second gear is fixed on the output shaft end of the second rotating electric machine to axis, and second gear is meshed with the second rack gear,
Second push-rod electric machine is fixed on second traversing piece, the push rod of the second push-rod electric machine straight down, the push rod of the second push-rod electric machine
End is fixed with the electronic clamping jaw of third, is disposed under the second baffle ring cutting agency, jacket baffle below the electronic clamping jaw of third
Expect mechanism and jacket cutting agency.
10. a kind of manufacture craft of inner magnet rotor of magnetic drive pump according to claim 9, which is characterized in that the second gear
Ring cutting agency includes second gear ring vibration disk and the second baffle ring blanking sliding rail, and second gear ring vibration disk is fixed on the base, the
Two baffle ring blanking sliding rails are fixed on second gear ring vibration disk, and the inside of the second baffle ring blanking sliding rail and second gear ring vibration disk
It is connected；The jacket baffle cutting agency includes jacket baffle vibration disk and jacket baffle blanking sliding rail, jacket baffle vibration
Disk is fixed on the base, and jacket baffle blanking sliding rail is fixed on jacket baffle vibration disk, and jacket baffle blanking sliding rail and packet
The inside of set baffle vibration disk is connected；The jacket cutting agency includes jacket vibrating disk and jacket blanking sliding rail, jacket vibration
Moving plate is fixed on the base, and jacket blanking sliding rail is fixed on jacket vibrating disk, and jacket blanking sliding rail and jacket vibrating disk
Inside is connected.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010276045.7A CN111496407A (en) | 2019-02-15 | 2019-02-15 | Automatic assembling machine for magnetic rotor in magnetic pump |
| CN202010103644.9A CN111203694A (en) | 2019-02-15 | 2019-02-15 | Manufacturing process of magnetic rotor in magnetic pump |
| CN201910121488.6A CN109604976B (en) | 2019-02-15 | 2019-02-15 | Manufacturing process of magnetic rotor in magnetic pump |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910121488.6A CN109604976B (en) | 2019-02-15 | 2019-02-15 | Manufacturing process of magnetic rotor in magnetic pump |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010103644.9A Division CN111203694A (en) | 2019-02-15 | 2019-02-15 | Manufacturing process of magnetic rotor in magnetic pump |
| CN202010276045.7A Division CN111496407A (en) | 2019-02-15 | 2019-02-15 | Automatic assembling machine for magnetic rotor in magnetic pump |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109604976A true CN109604976A (en) | 2019-04-12 |
| CN109604976B CN109604976B (en) | 2020-05-22 |
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| CN202010103644.9A Pending CN111203694A (en) | 2019-02-15 | 2019-02-15 | Manufacturing process of magnetic rotor in magnetic pump |
| CN202010276045.7A Withdrawn CN111496407A (en) | 2019-02-15 | 2019-02-15 | Automatic assembling machine for magnetic rotor in magnetic pump |
| CN201910121488.6A Active CN109604976B (en) | 2019-02-15 | 2019-02-15 | Manufacturing process of magnetic rotor in magnetic pump |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010103644.9A Pending CN111203694A (en) | 2019-02-15 | 2019-02-15 | Manufacturing process of magnetic rotor in magnetic pump |
| CN202010276045.7A Withdrawn CN111496407A (en) | 2019-02-15 | 2019-02-15 | Automatic assembling machine for magnetic rotor in magnetic pump |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112108850A (en) * | 2020-10-09 | 2020-12-22 | 陈泽 | Manufacturing process of magnetic rotor in magnetic pump |
| CN112350535A (en) * | 2020-11-16 | 2021-02-09 | 中广核达胜加速器技术有限公司 | Device and method for manufacturing generator rotor |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN111203694A (en) | 2020-05-29 |
| CN109604976B (en) | 2020-05-22 |
| CN111496407A (en) | 2020-08-07 |
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Effective date of registration: 20200426 Address after: 529100 Morning Ziwei (Tu Name) Workshop 2 of Xinsha Villagers Committee, Muzhou Town, Xinhui District, Jiangmen City, Guangdong Province Applicant after: JIANGMEN SUNNY MAGNET Co.,Ltd. Address before: 236700 Shizhuang 77-1, Zhongwang Village, Wang Town, Lixin County, Bozhou City, Anhui Province Applicant before: Shi Feilong |
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