CN109604511A - Threeway forging process for fuel method and its product - Google Patents

Threeway forging process for fuel method and its product Download PDF

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Publication number
CN109604511A
CN109604511A CN201910037485.4A CN201910037485A CN109604511A CN 109604511 A CN109604511 A CN 109604511A CN 201910037485 A CN201910037485 A CN 201910037485A CN 109604511 A CN109604511 A CN 109604511A
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China
Prior art keywords
forging
blank
temperature
blocking
threeway
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910037485.4A
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Chinese (zh)
Inventor
马鸣
马一鸣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongsheng Forging Co Ltd Of Suzhou City
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Dongsheng Forging Co Ltd Of Suzhou City
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by Dongsheng Forging Co Ltd Of Suzhou City filed Critical Dongsheng Forging Co Ltd Of Suzhou City
Priority to CN201910037485.4A priority Critical patent/CN109604511A/en
Publication of CN109604511A publication Critical patent/CN109604511A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21KMAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
    • B21K1/00Making machine elements
    • B21K1/14Making machine elements fittings
    • B21K1/16Making machine elements fittings parts of pipe or hose couplings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J5/00Methods for forging, hammering, or pressing; Special equipment or accessories therefor
    • B21J5/002Hybrid process, e.g. forging following casting

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)

Abstract

The invention discloses a kind of threeway forging process for fuel method and its products, belong to forging field, including screen qualified blank and carry out blanking, and remove the formation blank end to end of blank in blanking process;Blank surface is coated into anticreep carbon coating;Forging heating of beginning is carried out to blank, begins forging heating temperature between 1100 DEG C -1150 DEG C;Carry out the blocking of preset times, 30%-45% of total blocking deflection in total forging deformation amount;Finish-forging is carried out, final forging temperature is not less than 960 DEG C;Carry out horizontal punching, vertical punching;Annealing.Initial forging temperature turns temperature between 1100 DEG C -1150 DEG C, higher than austenite, and easily deformable processing is less prone to fracture, temperature at 960 DEG C or more, be always maintained at preferably can forgeability, reduce the generation of crackle.When being forged, blocking is first carried out, reduces the deflection of finish-forging, is unlikely to be broken because deflection is excessive, while the abrasion of finish impression can also be reduced, prolong its service life, is easy to metal full of finish impression, final forging shape is more accurate.

Description

Threeway forging process for fuel method and its product
Technical field
The present invention relates to forgings, more specifically, it relates to a kind of threeway forging process for fuel method and its product.
Background technique
Forging be it is a kind of using metal forming machinery to metal stock apply pressure, make its generate plastic deformation with obtain have one Determine the processing method of mechanical performance, certain shapes and size forging, one of the two big component parts of forging and stamping (forging and punching press).It is logical The defects of as cast condition that metal generates in smelting process is loose can be eliminated by crossing forging, optimize heterogeneous microstructure, simultaneously because protecting Complete metal streamline is deposited, the mechanical performance of forging is generally preferred over the casting of same material.High, work is loaded in associated mechanical The important part of condition sternness mostly uses forging in addition to the plate of the better simply available rolling of shape, profile or weldment.
Currently, application No. is the Chinese patents of CN107983892A to disclose a kind of forging technology, it the following steps are included: (1) it heats for the first time: being heated to be the steel ingot that will be forged in 700 DEG C or less 5.5 hours of heating, increase temperature in 700-800 10.5 hours are heated at DEG C, temperature are risen to 1220-1240 DEG C within 6.5 hours, then heat at 1220-1240 DEG C 2.5 hours;
(2) jumping-up, pressure side: punching machine is used;Base, using pneumatic hammer;Die forging, using the press that rubs;First time trimming, using punching Bed utilizes steel ingot waste heat at this time;
(3) heat for second: the blank material of acquisition is heated again, is heated to 1090-1110 DEG C, then to steel ingot jumping-up, rotation Turn to flatten;
(4) thermal recalibration;Second of trimming, using punching machine;Removing surface and ball blast carry out Shot Blasting using shot-blasting machine, and lead to It crosses abrasive machine and carries out removing surface;
(5) to 4) blank material that obtains of step heated again, is heated to 1060 ~ 1090 DEG C, after the required specification of forging, moves back Fire: 800~900 DEG C of slow cooling, quenching: 1050~1100 DEG C of oil are cold;
(6) ultrasonic examination is examined;
(7) ball blast and cold sizing carry out Shot Blasting using shot-blasting machine, and cold calibration is using the press that rubs;
(8) it examines;
(9) forging is put into after being soaked for a period of time in antirust solution and pulls out by antirust treatment;
(10) it completes, obtains finished product.
Although this forging technology cracks when can effectively reduce forging, it is cumbersome that its technique is excessively sent out miscellaneous, Cost is also higher.
Summary of the invention
In view of the deficiencies of the prior art, the present invention intends to provide a kind of threeway forging process for fuel method and its system Product have the advantages that reduce crackle and simple and practical.
To achieve the above object, the present invention provides the following technical scheme that
In a first aspect, a kind of threeway forging process for fuel method is provided, including
It screens qualified blank and carries out blanking, and remove the formation blank end to end of blank in blanking process;
Blank surface is coated into anticreep carbon coating;
Forging heating of beginning is carried out to blank, begins forging heating temperature between 1100 DEG C -1150 DEG C;
The blocking of preset times is carried out, for total blocking deflection in the 30%-45% of total forging deformation amount, each blocking deflection must not Greater than benchmark deflection;
Finish-forging is carried out, final forging temperature is not less than 960 DEG C;
Horizontal punching, vertical punching are carried out with the punching speed lower than preset value;
Annealing.
By adopting the above technical scheme, blank is screened first, rejects rejected product, reduce non-productive work, promote life Produce efficiency.Furthermore anticreep carbon coating is coated to the surface of blank, controls the scaling loss of blank.Initial forging temperature is at 1100 DEG C -1150 DEG C Between, turn temperature higher than austenite, blank is softer at this time, easily deformable processing, is less prone to fracture, while forging temperature is at end Forging complete when be also maintained at 960 DEG C or more, make blank be always maintained at preferably can forgeability, reduce the generation of crackle.Carry out When forging, blocking is first carried out, reduces the deflection of finish-forging, is unlikely to be broken because deflection is excessive, while end can also be reduced The abrasion of forging die thorax, prolongs its service life, and is easy to metal full of finish impression, final forging shape is more accurate.Separately Outside, when being punched out, strict control punching speed further avoids fracture and the generation of crackle.
Further, the anticreep carbon coating is made of solid material and water, and wherein solid material forms are as follows: compound binding agent 8%-54%, basic filler 46%-92%, water are 0.5-20 times of solid material weight;The basic filler by chemistry at Divide by silica 30%-90%, aluminum oxide 1%-60%, magnesia 1%-10%, the oxidation of calcium oxide 1%-5% and three Two boron 0-5% composition;
The compound binding agent by the sodium metasilicate of 20%-90%, the potassium silicate of 0-20%, 0-15% lithium metasilicate, 2%- 70% aluminum phosphate composition;
Grain graininess in the high-temperature oxidation resistant coating is narrower than 500 microns;
By coating brushing, dip-coating or room temperature is sprayed to 1000 °C of blank surfaces, and coating layer thickness is 0.2-0.8 millimeters;
The application environment of coating is 1400 DEG C hereinafter, the heatproof time is 20-30min.
By adopting the above technical scheme, above-mentioned coating is coated in blank surface, the scaling loss that blank is subjected to high temperature can be reduced, avoided The performance of burning influence forging.
It further, further include beginning to preheat blank before forging heating, preheating includes from 660 DEG C to 860 DEG C It is gradually warmed up heating 30min-60min.
By adopting the above technical scheme, the impurity easily removed is removed, the quality and performance of blank material are improved, it is disconnected to reduce blank It splits or crackle.
Further, the raising temperature of blocking is not higher than 1250 DEG C.
By adopting the above technical scheme, the scaling loss that blank is generated by high temperature is reduced.
Further, the deformation quantity of each blocking is not more than the 10% of total forging deformation amount.
By adopting the above technical scheme, the deformation quantity of each blocking is controlled, to reduce the possibility that blocking cracks.
Further, annealing is included in 600 DEG C of -700 DEG C of heat preservation 40-80min.
By adopting the above technical scheme, fracture or crackle caused by avoiding forging from rapidly reducing because of temperature, while at 600 DEG C -700 DEG C heat preservation 40-80min help to stablize the performance of forging.
Further, annealing further includes that forging is put into sand pit Slow cooling after heat preservation.
By adopting the above technical scheme, facilitate reduce forging is rapidly reduced because of temperature caused by fracture or crackle.
Second aspect provides a kind of threeway forging for applying threeway forging process for fuel method as described above to obtain.
By adopting the above technical scheme, forging is not likely to produce fracture or crackle, and defect rate is low.
In conclusion the invention has the following advantages:
1. a pair blank screens, rejected product is rejected, reduces non-productive work, improving production efficiency;
2. initial forging temperature turns temperature between 1100 DEG C -1150 DEG C, higher than austenite, blank is softer at this time, easily deformable to add Work is less prone to fracture, while forging temperature is also maintained at 960 DEG C or more when finish-forging is completed, and is always maintained at blank preferably Can forgeability, reduce the generation of crackle;
3. first carrying out blocking when being forged, the deflection of finish-forging is reduced, is unlikely to be broken because deflection is excessive, simultaneously The abrasion that finish impression can also be reduced, prolongs its service life, and is easy to metal full of finish impression, final forging shape It is more accurate;
4. when being punched out, strict control punching speed further avoids fracture and the generation of crackle.
Detailed description of the invention
Fig. 1 is the flow diagram of threeway forging process for fuel method in the present invention.
Specific embodiment
With reference to the accompanying drawings and embodiments, the present invention will be described in detail.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this All by the protection of Patent Law in the scope of the claims of invention.
A kind of threeway forging process for fuel method, referring to Fig.1 comprising step S101 to step S108, specifically:
Step S101: it screens qualified blank and carries out blanking, and remove the formation blank end to end of blank in blanking process.
Qualified carry out blanking is screened from original blank, rejected product is rejected, helps to reduce invalid processing, is improved Production efficiency in the present embodiment, specifically carries out sorting, blanking and cutting blank end to end using band sawing machine.
Step S102: blank surface is coated into anticreep carbon coating.
Anticreep carbon coating is made of solid material and water, and wherein solid material forms are as follows: compound binding agent 8%-54%, base This filler 46%-92%, water are 0.5-20 times of solid material weight;Basic filler is according to chemical composition by silica 30%- 90%, aluminum oxide 1%-60%, magnesia 1%-10%, calcium oxide 1%-5% and diboron trioxide 0-5% composition.
Wherein, compound binding agent by the sodium metasilicate of 20%-90%, the potassium silicate of 0-20%, 0-15% lithium metasilicate, 2%- 70% aluminum phosphate composition.
In addition, the grain graininess of anticreep carbon coating is narrower than 500 microns.In use, by coating brushing, dip-coating or being sprayed at For room temperature to 1000 °C of blank surfaces, coating layer thickness is 0.2-0.8 millimeters.The application environment of coating is 1400 DEG C hereinafter, when heatproof Between be 20-30min.
Step S103: preheating blank, and preheating includes that heating 30min- is gradually warmed up from 660 DEG C to 860 DEG C 60min。
When preheating, blank is placed under 660 DEG C to 860 DEG C of temperature environment and slowly promotes temperature, and maintain 30min- 60min removes the impurity easily removed, improves the quality and performance of blank material, reduces blank fracture or crackle.
Step S104: carrying out forging heating of beginning to blank, begins forging heating temperature between 1100 DEG C -1150 DEG C.
Initial forging temperature turns temperature between 1100 DEG C -1150 DEG C, higher than austenite, and blank is softer at this time, easily deformable to add Work is less prone to fracture.
Step S105: carrying out the blocking of preset times, total blocking deflection total forging deformation amount 30%-45%, every time Blocking deflection is not greater than benchmark deflection.
When being forged, blocking is first carried out, reduces the deflection of finish-forging, is unlikely to be broken because deflection is excessive, together When can also reduce the abrasion of finish impression, prolong its service life, be easy to metal full of finish impression, final forging shape Shape is more accurate.
In addition, the raising temperature of blocking is not higher than 1250 DEG C, the scaling loss that blank is generated by high temperature is reduced.The shape of each blocking Variable is not more than the 10% of total forging deformation amount.The deformation quantity of each blocking is controlled, to reduce the possibility that blocking cracks.
Step S106: carrying out finish-forging, and final forging temperature is not less than 960 DEG C;
Forging temperature is also maintained at 960 DEG C or more when finish-forging is completed, make blank be always maintained at preferably can forgeability, reduction splits The generation of line.
Step S107: horizontal punching, vertical punching are carried out with the punching speed lower than preset value.
In addition, when being punched out, strict control punching speed further avoids fracture and the generation of crackle.
Step S108: annealing.
Annealing is included in 600 DEG C of -700 DEG C of heat preservation 40-80min, and after heat preservation, forging is put into sand pit and is delayed Slow cool down.Fracture or crackle caused by avoiding forging from rapidly reducing because of temperature, while in 600 DEG C of -700 DEG C of heat preservation 40-80min, have Help stablize the performance of forging, reduction forging is broken caused by rapidly reducing because of temperature or crackle.
Embodiment 2
A kind of threeway forging is processed using the threeway forging process for fuel method in such as embodiment 1 and is obtained.
The above is only a preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-mentioned implementation Example, all technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for the art Those of ordinary skill for, several improvements and modifications without departing from the principles of the present invention, these improvements and modifications It should be regarded as protection scope of the present invention.

Claims (8)

1. a kind of threeway forging process for fuel method, it is characterised in that: including
It screens qualified blank and carries out blanking, and remove the formation blank end to end of blank in blanking process;
Blank surface is coated into anticreep carbon coating;
Forging heating of beginning is carried out to blank, begins forging heating temperature between 1100 DEG C -1150 DEG C;
The blocking of preset times is carried out, for total blocking deflection in the 30%-45% of total forging deformation amount, each blocking deflection must not Greater than benchmark deflection;
Finish-forging is carried out, final forging temperature is not less than 960 DEG C;
Horizontal punching, vertical punching are carried out with the punching speed lower than preset value;
Annealing.
2. threeway forging process for fuel method according to claim 1, it is characterised in that: the anticreep carbon coating is by solid material It is formed with water, wherein solid material forms are as follows: compound binding agent 8%-54%, basic filler 46%-92%, water is solid material 0.5-20 times of weight;The basic filler is according to chemical composition by silica 30%-90%, aluminum oxide 1%- 60%, magnesia 1%-10%, calcium oxide 1%-5% and diboron trioxide 0-5% composition;
The compound binding agent by the sodium metasilicate of 20%-90%, the potassium silicate of 0-20%, 0-15% lithium metasilicate, 2%- 70% aluminum phosphate composition;
Grain graininess in the high-temperature oxidation resistant coating is narrower than 500 microns;
By coating brushing, dip-coating or room temperature is sprayed to 1000 °C of blank surfaces, and coating layer thickness is 0.2-0.8 millimeters;
The application environment of coating is 1400 DEG C hereinafter, the heatproof time is 20-30min.
3. threeway forging process for fuel method according to claim 2, it is characterised in that: further include before forging heating of beginning to base Part is preheated, and preheating includes that heating 30min-60min is gradually warmed up from 660 DEG C to 860 DEG C.
4. threeway forging process for fuel method according to claim 1, it is characterised in that: the raising temperature of blocking is not higher than 1250 ℃。
5. threeway forging process for fuel method according to claim 1, it is characterised in that: the deformation quantity of each blocking is no more than total The 10% of forging deformation amount.
6. threeway forging process for fuel method according to claim 1, it is characterised in that: annealing is included in 600 DEG C -700 DEG C heat preservation 40-80min.
7. threeway forging process for fuel method according to claim 6, it is characterised in that: annealing further includes keeping the temperature Afterwards, forging is put into sand pit Slow cooling.
8. a kind of threeway forging that application threeway forging process for fuel method as described in claim 1 to 7 is any obtains.
CN201910037485.4A 2019-01-15 2019-01-15 Threeway forging process for fuel method and its product Pending CN109604511A (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111014535A (en) * 2019-11-27 2020-04-17 江苏亚星锚链股份有限公司 Forging method of riveting swivel of R6-grade mooring chain
CN113118351A (en) * 2019-12-31 2021-07-16 上海新闵重型锻造有限公司 Multi-way pipe fitting forging method
CN113231584A (en) * 2021-04-19 2021-08-10 上海长特锻造有限公司 Processing technology of three arms

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CN101462859A (en) * 2009-01-16 2009-06-24 中国科学院过程工程研究所 High-temperature antioxidizing paint for lowering oxidation burning of steel in heating furnace
CN101869959A (en) * 2009-04-21 2010-10-27 日照中盛锻造有限公司 Method for processing high-nickel alloy workpiece by adopting die forging process
CN102513487A (en) * 2011-12-16 2012-06-27 陕西宏远航空锻造有限责任公司 Method for forging large-size integral titanium alloy frames
CN105750840A (en) * 2016-04-21 2016-07-13 苏州市东盛锻造有限公司 Method for forging tee-joint forge piece
CN107486532A (en) * 2017-08-21 2017-12-19 柳州科尔特锻造机械有限公司 The forging method of three-way piece
CN109128001A (en) * 2018-08-11 2019-01-04 中冶重工(唐山)有限公司 The forging method of two sheet body ball valve body forging

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101462859A (en) * 2009-01-16 2009-06-24 中国科学院过程工程研究所 High-temperature antioxidizing paint for lowering oxidation burning of steel in heating furnace
CN101869959A (en) * 2009-04-21 2010-10-27 日照中盛锻造有限公司 Method for processing high-nickel alloy workpiece by adopting die forging process
CN102513487A (en) * 2011-12-16 2012-06-27 陕西宏远航空锻造有限责任公司 Method for forging large-size integral titanium alloy frames
CN105750840A (en) * 2016-04-21 2016-07-13 苏州市东盛锻造有限公司 Method for forging tee-joint forge piece
CN107486532A (en) * 2017-08-21 2017-12-19 柳州科尔特锻造机械有限公司 The forging method of three-way piece
CN109128001A (en) * 2018-08-11 2019-01-04 中冶重工(唐山)有限公司 The forging method of two sheet body ball valve body forging

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111014535A (en) * 2019-11-27 2020-04-17 江苏亚星锚链股份有限公司 Forging method of riveting swivel of R6-grade mooring chain
CN113118351A (en) * 2019-12-31 2021-07-16 上海新闵重型锻造有限公司 Multi-way pipe fitting forging method
CN113118351B (en) * 2019-12-31 2024-06-11 上海新闵新能源科技股份有限公司 Forging method for multi-way pipe fitting
CN113231584A (en) * 2021-04-19 2021-08-10 上海长特锻造有限公司 Processing technology of three arms

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