CN109604401A - A kind of novel linear transmission integral type spiral armored hose machine - Google Patents
A kind of novel linear transmission integral type spiral armored hose machine Download PDFInfo
- Publication number
- CN109604401A CN109604401A CN201811504925.4A CN201811504925A CN109604401A CN 109604401 A CN109604401 A CN 109604401A CN 201811504925 A CN201811504925 A CN 201811504925A CN 109604401 A CN109604401 A CN 109604401A
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- CN
- China
- Prior art keywords
- head
- integral type
- type spiral
- motor
- armored hose
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D15/00—Corrugating tubes
- B21D15/04—Corrugating tubes transversely, e.g. helically
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Mechanical Engineering (AREA)
- Insulated Conductors (AREA)
- Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)
Abstract
The present invention relates to a kind of novel linears to be driven integral type spiral armored hose machine, including servo motor, encoder, differential mechanism, differential shaft, main shaft, magnetic motor, head, I-beam wheel and feed device, the encoder is arranged between servo motor and differential mechanism, the differential shaft is arranged on the inside of main shaft, and main shaft passes through magnetic motor, and magnetic motor is set to head side, the head other side is equipped with I-beam wheel, and I-beam wheel is connect with feed device.The present invention may be implemented directly to drive Work piece high-speed rotation with power mechanism, it is combined using magnatic field controled motor and servo motor and generates power-driven machine head high speed rotation, stability on the effective gravitation for improving product, greatly improve the qualification rate of product, reduce energy consumption, it is easy to operate, it is possible to reduce the cumbersome transmission step of existing armored hose machine;Production cost is reduced, is improved work efficiency.
Description
Technical field
The present invention relates to armored equipment technical field, in particular to a kind of novel linear is driven integral type spiral armored hose
Machine.
Background technique
There are three types of the transmission modes of currently manufactured spiral metal hose: 1, providing power, synchronous belt by common three-phase motor
Wheel belt moves head rotating, and by differential controls speed ratio, different size will replace different synchronizing wheels;2, by common three-phase motor
It is driven with servo motor, head high speed rotation is driven by synchronous pulley, do not have to replacement synchronizing wheel;3, by common three-phase motor and
Servo motor driving drives head high speed rotation by the gear drive in gear-box.
The defect of the above-mentioned prior art is: 1, the main deficiency of the first transmission mode: speed is slow, causes production efficiency
Low, client cost is high, has additional external motor to drive belt transmission, and equipment cannot be made of one formula;Because synchronous pulley cannot
It wears for a long time, so the deficiencies of maintenance rate is high.2, second of transmission mode production efficiency increases, but is being 0.6mm-
2.0mm compared with small dimension hose when outlet pipe gravitation stability be weak, the another synchronous pulley time, which has been grown, is prone to wear needs
Periodic replacement.Though 3, the third transmission mode performance is stablized, work efficiency is high, its is at high cost, and the time, which has been grown, has leakproofness
Shortcoming on energy need to regularly replace lubricating grease.
Summary of the invention
In order to solve problems in the prior art, the cumbersome biography of existing armored hose machine can be reduced to the present invention by providing one kind
Dynamic step, reduces cost, and the novel linear for improving working efficiency and qualification rate is driven integral type spiral armored hose machine.
Specific technical solution is as follows: a kind of novel linear transmission integral type spiral armored hose machine, including servo motor are compiled
Code device, differential mechanism, differential shaft, main shaft, magnetic motor, head, I-beam wheel and feed device, the encoder setting is in servo electricity
Between machine and differential mechanism, the differential shaft is arranged on the inside of main shaft, and main shaft passes through magnetic motor, and magnetic motor is set to head one
Side, the head other side are equipped with I-beam wheel, and I-beam wheel is connect with feed device.
The following are attached technical schemes of the invention.
Preferably, the servo motor side is equipped with liner feed inlet.
Preferably, the feed device side is equipped with outlet spout.
Preferably, winding Sheathed metal material in the I-beam wheel.
Preferably, novel linear transmission integral type spiral armored hose machine includes support platform, the servo electricity
Machine, encoder, differential mechanism, differential shaft, main shaft, magnetic motor, head, I-beam wheel and feed device are arranged in concentric branch
It supports on platform.
Technical effect of the invention: a kind of novel linear transmission integral type spiral armored hose machine of the invention with it is existing
Technology is compared, and may be implemented directly to drive Work piece high-speed rotation with power mechanism, and many easily consumption rapid wears are needed when solving transmission
The auxiliary power of accessory drive workpiece, it is at high cost, energy consumption is high, production efficiency is low, product qualification rate is low the problems such as;It is controlled using magnetic field
Motor and servo motor, which combine, generates power-driven machine head high speed rotation, and the stability on the effective gravitation for improving product makes
The qualification rate of product greatly improves, and reduces energy consumption, easy to operate.Novel linear through the invention is driven integral type spiral shell
Rotation armored hose machine can reduce the cumbersome transmission step of existing armored hose machine;Reduction production cost, including easily-consumed products cost,
Periodic maintenance cost;It improves work efficiency, and the qualification rate of product is made to reach 100%.
Detailed description of the invention
Fig. 1 is a kind of schematic diagram of novel linear transmission integral type spiral armored hose machine of the embodiment of the present invention.
Fig. 2 is the schematic diagram of part A in Fig. 1 of the present invention.
Specific embodiment
In the following, in conjunction with example, property feature and advantage is further described for the essence of the present invention, but the present invention not office
It is limited to listed embodiment.
As depicted in figs. 1 and 2, a kind of novel linear transmission integral type spiral armored hose machine of the present embodiment includes servo
Motor 1, encoder 2, differential mechanism 3, differential shaft 4, main shaft 5, magnetic motor 6, head 7, I-beam wheel 8 and feed device 9, the volume
Code device 2 is arranged between servo motor 1 and differential mechanism 3, and the setting of differential shaft 4 passes through magnetic electric in 5 inside of main shaft, main shaft 5
Machine 6, magnetic motor 6 are set to 7 side of head, and 7 other side of head is equipped with I-beam wheel 8, and I-beam wheel 8 is connect with feed device 9.On
State in technical solution, by the material of armouring needed for optical fiber cable, PE, PVC hose etc. by the center rotating shaft of servo motor into
Enter encoder workspace, enter back into the center rotating shaft of magnetic motor, subsequently into the head center of high-speed rotation, utilizes head
The powered belt of operating is started building character wheel feeding.Around having expired metallic flat wires or other shapes of Sheathed metal material inside I-beam wheel,
Armouring is ceaselessly wound by the outside of armouring workpiece, using the principle of differential mechanism, makes not playing torsion by armouring object, not reverse
In the case where in parallel discharging form endless, armouring photoelectricity optical cable and flexible shaft product that anti-extrusion is anti-bending.
In the present embodiment, 1 side of servo motor is equipped with liner feed inlet 10, to keep optical fiber cable, PE, PVC soft
The material of armouring needed for pipe etc. can enter equipment by liner feed inlet.
In the present embodiment, 9 side of feed device is equipped with outlet spout 11, to enable the product completed the process from out
Nozzle output.
In the present embodiment, winding Sheathed metal material in the I-beam wheel 8, so that Sheathed metal material be enable not stop to twine
Around feed.
In the present embodiment, it includes support platform 12 that novel linear, which is driven integral type spiral armored hose machine, the servo electricity
Machine, encoder, differential mechanism, differential shaft, main shaft, magnetic motor, head, I-beam wheel and feed device are arranged in concentric branch
It supports on platform.
A kind of application method of novel linear transmission integral type spiral armored hose machine of the present embodiment is as follows: 1, by liner
It manages (material of armouring needed for optical fiber cable, PE, PVC hose etc.) to access from liner feed inlet 10, passes through servo motor central axis
Into;2, internal lining pipe sequentially enters the central rotating shaft of encoder, differential mechanism, differential shaft, main shaft and magnetic motor, by encoder and
The numerically controlled data of the revolving speed speed ratio of differential shaft and magnetic motor central rotating shaft is arranged in programmable PLC communication connection;3, in then
Bushing pipe enters back into head, is advanced to outlet spout together by the armored hose that the I-beam wheel of head and feeding is made into spiral,
Keeping parallelism state during Forward is not played torsion, is not bent.
A kind of novel linear of the present embodiment is driven integral type spiral armored hose machine compared with prior art, Ke Yishi
Work piece high-speed rotation directly now is driven with power mechanism, the auxiliary power for needing much easily to consume delicate accessory when solving transmission drives
Workpiece, at high cost, the problems such as high, production efficiency is low, product qualification rate is low of consuming energy;Using magnatic field controled motor and servo motor knot
It closes and generates power-driven machine head high speed rotation, the stability on the effective gravitation for improving product makes the qualification rate of product significantly
Improve, reduce energy consumption, it is easy to operate.Novel linear transmission integral type spiral armored hose machine through this embodiment can
To reduce the cumbersome transmission step of existing armored hose machine;Reduce production cost, including easily-consumed products cost, periodic maintenance cost;
It improves work efficiency, and the qualification rate of product is made to reach 100%.
It is pointed out that the technical concepts and features of above-mentioned preferred embodiment only to illustrate the invention, its object is to
Those skilled in the art can understand the contents of the present invention and implements accordingly, and protection of the invention can not be limited with this
Range.Any equivalent change or modification in accordance with the spirit of the invention should be covered by the protection scope of the present invention.
Claims (5)
1. a kind of novel linear is driven integral type spiral armored hose machine, which is characterized in that including servo motor, encoder is poor
Fast device, differential shaft, main shaft, magnetic motor, head, I-beam wheel and feed device, the encoder are arranged in servo motor and difference
Between fast device, the differential shaft is arranged on the inside of main shaft, and main shaft passes through magnetic motor, and magnetic motor is set to head side, machine
The head other side is equipped with I-beam wheel, and I-beam wheel is connect with feed device.
2. novel linear according to claim 1 is driven integral type spiral armored hose machine, which is characterized in that the servo
Motor side is equipped with liner feed inlet.
3. novel linear according to claim 2 is driven integral type spiral armored hose machine, which is characterized in that the feeding
Device side is equipped with outlet spout.
4. novel linear according to claim 3 is driven integral type spiral armored hose machine, which is characterized in that the I-shaped
Winding Sheathed metal material on wheel.
5. novel linear according to claim 4 is driven integral type spiral armored hose machine, which is characterized in that novel linear
Be driven integral type spiral armored hose machine include support platform, the servo motor, encoder, differential mechanism, differential shaft, main shaft,
Magnetic motor, head, I-beam wheel and feed device are arranged in concentric support platform.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811504925.4A CN109604401B (en) | 2018-12-10 | 2018-12-10 | Novel linear transmission integrated spiral armored hose machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811504925.4A CN109604401B (en) | 2018-12-10 | 2018-12-10 | Novel linear transmission integrated spiral armored hose machine |
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CN109604401A true CN109604401A (en) | 2019-04-12 |
CN109604401B CN109604401B (en) | 2020-10-27 |
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CN201811504925.4A Active CN109604401B (en) | 2018-12-10 | 2018-12-10 | Novel linear transmission integrated spiral armored hose machine |
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Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR889793A (en) * | 1942-02-04 | 1944-01-19 | Licentia Gmbh | Method and wire guide for making a spiral winding on an electrical conductor for hollow telephone conductors |
JPS4848742A (en) * | 1971-10-25 | 1973-07-10 | ||
CN201904164U (en) * | 2010-12-18 | 2011-07-20 | 平湖迪工机械制造有限公司 | Differential gear box for cable stranding machine |
CN202307331U (en) * | 2011-10-20 | 2012-07-04 | 马鞍山市天力机械有限公司 | Electric non-stop pre-twisting mechanism for cabling machines |
CN202307354U (en) * | 2011-07-13 | 2012-07-04 | 上海南洋电工器材有限公司 | Wrapping head driving mechanism for active paying-off wrapping machine |
CN203588770U (en) * | 2013-11-07 | 2014-05-07 | 扬州市星海船用设备科技有限公司 | Armoring machine |
CN104361953A (en) * | 2014-11-12 | 2015-02-18 | 江苏华鹏智能电气股份有限公司 | Armored cable production line differential feed mechanism |
CN206059033U (en) * | 2016-08-31 | 2017-03-29 | 深圳市金环宇电线电缆有限公司 | A kind of armouring shaped device and equipment |
CN208083604U (en) * | 2018-01-31 | 2018-11-13 | 湖北环一电磁装备工程技术有限公司 | A kind of thread bushing threading machine that no frame permanent magnet synchronous motor directly drives |
-
2018
- 2018-12-10 CN CN201811504925.4A patent/CN109604401B/en active Active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR889793A (en) * | 1942-02-04 | 1944-01-19 | Licentia Gmbh | Method and wire guide for making a spiral winding on an electrical conductor for hollow telephone conductors |
JPS4848742A (en) * | 1971-10-25 | 1973-07-10 | ||
CN201904164U (en) * | 2010-12-18 | 2011-07-20 | 平湖迪工机械制造有限公司 | Differential gear box for cable stranding machine |
CN202307354U (en) * | 2011-07-13 | 2012-07-04 | 上海南洋电工器材有限公司 | Wrapping head driving mechanism for active paying-off wrapping machine |
CN202307331U (en) * | 2011-10-20 | 2012-07-04 | 马鞍山市天力机械有限公司 | Electric non-stop pre-twisting mechanism for cabling machines |
CN203588770U (en) * | 2013-11-07 | 2014-05-07 | 扬州市星海船用设备科技有限公司 | Armoring machine |
CN104361953A (en) * | 2014-11-12 | 2015-02-18 | 江苏华鹏智能电气股份有限公司 | Armored cable production line differential feed mechanism |
CN206059033U (en) * | 2016-08-31 | 2017-03-29 | 深圳市金环宇电线电缆有限公司 | A kind of armouring shaped device and equipment |
CN208083604U (en) * | 2018-01-31 | 2018-11-13 | 湖北环一电磁装备工程技术有限公司 | A kind of thread bushing threading machine that no frame permanent magnet synchronous motor directly drives |
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