CN109590440A - Casting applies on-hook with the white mould refractory coating of evaporative pattern - Google Patents
Casting applies on-hook with the white mould refractory coating of evaporative pattern Download PDFInfo
- Publication number
- CN109590440A CN109590440A CN201910020052.8A CN201910020052A CN109590440A CN 109590440 A CN109590440 A CN 109590440A CN 201910020052 A CN201910020052 A CN 201910020052A CN 109590440 A CN109590440 A CN 109590440A
- Authority
- CN
- China
- Prior art keywords
- white
- rack
- carrier
- coating
- crane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 46
- 239000011248 coating agent Substances 0.000 title claims abstract description 44
- 241000221696 Sclerotinia sclerotiorum Species 0.000 title claims abstract description 39
- 238000005266 casting Methods 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 57
- 230000007306 turnover Effects 0.000 claims abstract description 20
- 239000007921 spray Substances 0.000 claims abstract description 12
- 239000000203 mixture Substances 0.000 claims abstract description 10
- 230000003028 elevating effect Effects 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 7
- 238000005096 rolling process Methods 0.000 claims abstract description 7
- 230000003993 interaction Effects 0.000 claims abstract description 4
- 239000003973 paint Substances 0.000 claims abstract description 3
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 239000003638 chemical reducing agent Substances 0.000 claims description 5
- 239000011521 glass Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000011084 recovery Methods 0.000 abstract description 5
- 238000010422 painting Methods 0.000 abstract description 4
- 230000007547 defect Effects 0.000 abstract description 3
- 230000008092 positive effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 3
- 238000003618 dip coating Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 206010039509 Scab Diseases 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000010114 lost-foam casting Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C23/00—Tools; Devices not mentioned before for moulding
- B22C23/02—Devices for coating moulds or cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C7/00—Patterns; Manufacture thereof so far as not provided for in other classes
- B22C7/02—Lost patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/02—Sand moulds or like moulds for shaped castings
- B22C9/04—Use of lost patterns
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Devices For Molds (AREA)
Abstract
A kind of casting white mould refractory coating painting on-hook of evaporative pattern, comprising: rack, elevating mechanism, turnover mechanism, white mould carrying mechanism, flow coat mechanism and electric control gear.Elevating mechanism packet: crane, linear guide, electronic lift cylinder.Turnover mechanism includes: rolling bearing units and turnover driving mechanism, electric lock mechanism, rollover stand.By the white die shoe frame on carrier, haulage cable, carrier running track, carrier driving mechanism, carrier, the white die clamper on white die shoe frame, flow coat mechanism includes the coating case on rack top, spray gun, coating recovery bin, applies material conveying pump, paint delivery tube road composition carrying mechanism;Electric-control system includes relay, white mould position sensor, PLC controller, human-computer interaction interface.The positive effect of the present invention is: the mechanization for realizing the white mould refractory coating of large volume is coated with, reduce manually put into, improve production efficiency, ensure that be coated with quality, reduce production cost, casting defect caused by eliminating because of evaporative pattern.
Description
Technical field:
The invention belongs to casting fields, and in particular to the white mould surface flame-retardant coating layer of large scale used in lost foam casting
Be coated with.
Background technique:
In the mold manufacture of punching production, cast member mostly uses the casting method of EPS evaporative pattern, in order to avoid mold
Sand holes, stomata, scab, slag inclusion etc. are led to the problem of in casting process influences quality, while improving cast(ing) surface precision, as disappearing
The white mould for losing mould needs to coat before the use one layer of fireproof coating.The white mould of small size can pass through dip-coating, artificial brushing and spraying
Mode carries out way extension, and the white mould inconvenience of large scale uses dip coating manner, and manually brushes and spray because white model volume is big, bad
Control, production efficiency is low, way extension effect is poor, and coating crack is be easy to cause in switching process, casting is caused defect occur.
Summary of the invention:
The object of the present invention is to provide a kind of white mould refractory coatings of casting evaporative pattern to apply on-hook, for the white mould of large scale
Refractory coating is coated with, and the white mould refractory coating of existing big part is overcome to be coated with technique above shortcomings.
The automatic flow coater apparatus of white mould of the invention includes: rack, elevating mechanism, turnover mechanism, white mould carrying mechanism, flow coat
Mechanism and electric control gear.
The space framework that the rack is welded by profile is formed with the transparent organic glass coaming plate being mounted on frame,
The elevating mechanism packet: crane in the space that rack frame surrounds is mounted on the vertical frame of rack
On linear guide, be mounted on the guide bracket being slidably matched on crane with guide rail, be mounted on it is electronic between rack and crane
Lift cylinder;
The turnover mechanism includes: the rolling bearing units being mounted on crane and turnover driving mechanism, is fixed on overturning
Electric lock mechanism on frame is mounted on the rollover stand on crane by rolling bearing units, and turnover driving mechanism therein is by electricity
Machine, speed reducer and shaft coupling composition, motor and speed reducer are fixed on crane, are connect by shaft coupling with rollover stand;Wherein
Electric lock mechanism be made of electric pushrod, lock shaft and locking rack, lock shaft is fixed on electric pushrod, push rod when work
It stretches out, pushes lock shaft to move in locking rack, the lock hole for the latch 4-4-1 for penetrating lock shaft on white die shoe frame 4-4
In.
The carrying mechanism is laterally prolonged by carrier, carrier haulage cable, wirerope support pulley, rack lower end
The carrier running track of stretching, white die shoe frame, the carrier for being mounted on the rack carrier driving mechanism, being placed on carrier
On white die shoe frame horizontal direction positioning device, the white die clamper on white die shoe frame,
The white die clamper includes: the connector sleeve for being adjustable position being fixed on white die shoe frame, is mounted on connector sleeve
On be made of the lateral part of vertical section and vertical section upper end holding frame, holding frame side and top surface the tight spiral shell of white die clamp
Bar is assemblied in gasket of the clamping screw towards white mould end.
The flow coat mechanism include the coating case for being mounted on rack top, connect coating case multiple spouts spray gun,
Coating recovery bin, the rack-mounted painting applied between material conveying pump, painting material conveying pump and coating case positioned at rack lower end
Material conveying tube road composition;
The electric-control system includes that the relay for controlling electronic lift cylinder and each motor, carrier and lifting rack position become
Changing-over closely switchs, PLC controller, human-computer interaction interface.
The positive effect of the present invention is: moving into white mould by mechanical device, is promoted, overturn, and configures multiple spouts
Spray gun, the mechanization for realizing the white mould refractory coating of large volume are coated with, and are reduced and are manually put into, improve production efficiency, guarantee
It is coated with quality, reduces production cost, casting defect caused by eliminating because of evaporative pattern.
Detailed description of the invention
Fig. 1 is Tu on-hook overall perspective view (being loaded with Bai Mo) of the present invention.
Fig. 2 is Tu on-hook lifting of the present invention and turnover mechanism structure chart.+
Fig. 3 is Tu on-hook turnover mechanism driving machine composition of the present invention.
Fig. 4 is Tu on-hook locking device structure figure of the present invention.
Fig. 5 is the white mould carrying implement composition of Tu on-hook of the present invention.
Fig. 6 is the white die clamper figure of Tu on-hook of the present invention.
Fig. 7 is Tu on-hook flow coat mechanism map of the present invention.
Fig. 8 is that the white mould of Tu on-hook of the present invention carries block diagram.
Specific embodiment
Refering to fig. 1, the automatic flow coater apparatus of white mould of the invention includes: that rack 1, elevating mechanism 2, turnover mechanism 3, Bai Mo are removed
Transport mechanism 4, flow coat mechanism 5 and electric control gear (not shown).
Space framework 1 that the rack is welded by profile and the transparent organic glass coaming plate being mounted on frame are (not
Draw) composition.
Refering to fig. 1, Fig. 2, the elevating mechanism 2 wrap: crane 2-2 in the space that rack 1 surrounds, being mounted on
Linear guide 2-3 on the vertical frame of rack, it is mounted on the guide bracket 2-4 being slidably matched on crane with guide rail, is mounted on rack
Electronic lift cylinder 2-1 between crane.The crane 2-2 is the hollow, rectangular frame of only circumferential side frame.
Refering to fig. 1, Fig. 2, Fig. 3, the turnover mechanism 3 include: the rolling bearing units 3-1 being mounted on crane and overturning
Driving mechanism 3-2, the electric lock mechanism 3-4 being fixed on crane, it is mounted on crane 2-2 by rolling bearing units 3-1
Rollover stand 3-3.Turnover driving mechanism 3-2 therein is made of motor 3-2-1, speed reducer 3-2-2 and shaft coupling 3-2-3, electricity
Machine and speed reducer are fixed on crane 2-2, are connect by shaft coupling with rollover stand 3-3.The rollover stand 3-3 is only four
The rectangle rack of root side bar, rollover stand 3-3 are located in crane 2-2.
Refering to Fig. 2, Fig. 4, electric lock mechanism 3-4 therein is by electric pushrod 3-4-1, lock shaft 3-4-2 and locking rack
3-4-3 composition, lock shaft 3-4-2 is fixed on electric pushrod 3-4-1, and electric pushrod stretches out when work, pushes lock shaft 3-4-2
It is moved in locking rack 3-4-3, penetrates lock shaft in the lock hole of the latch 4-4-1 on white die shoe frame 4-4.
Refering to fig. 1, Fig. 5, the carrying mechanism 4 are supported by carrier 4-1, carrier haulage cable 4-7, wirerope
Carrier running track 4-2 that pulley 4-6, rack lower end laterally extend, be mounted on the rack carrier driving mechanism 4-3,
It is placed on the white die shoe frame 4-4 on carrier, the white die shoe frame horizontal direction positioning device (not shown) on carrier, white die shoe frame
On white die clamper 4-5.There is latch 4-4-1 on white die shoe frame 4-4
It include: the company for being adjustable position being fixed on white die shoe frame 4-4 refering to Fig. 5, Fig. 6, the white die clamper 4-5
Female connector 4-5-4, be mounted on the holding frame 4-5-2 being made of on connector sleeve the lateral part of vertical section and vertical section upper end,
The white mould clamping screw 4-5-1 of holding frame side and top surface, it is assemblied in gasket 4-5-3 of the clamping screw towards white mould end.
Refering to fig. 1, Fig. 7, the flow coat mechanism 5 include the coating case 5-1 for being mounted on rack top, connection coating case
The spray gun 5-3 of multi-port, the coating recovery bin 5-5 positioned at rack lower end, rack-mounted painting material conveying pump 5-2, coating
Paint delivery tube road 5-4 composition between delivery pump and coating case;
The electric-control system includes that the relay for controlling electronic lift cylinder and each motor, carrier and lifting rack position become
Changing-over closely switchs, PLC controller, human-computer interaction interface.
The course of work of the present embodiment is:
Refering to 5, white mould 6 is placed on the white die shoe frame 4-4 on carrier 4-1 by operator, is fixed by fixture 4-5,
White mould 6 is connected with bracket 4-4, starting device opens automatic flow coat program.
It carries driving 4-3 and carrier 4-1 and white die shoe frame 4-4 and white die shoe is driven by pulley 4-6 and wirerope 4-7
White mould 6 on frame is moved to B point from the A point in Fig. 8 on running track 4-2, and enters below crane 2-2.
Electronic lift cylinder 2-1 drives crane 2-2 downlink, and D point is moved to C point from Fig. 8.
Electric locking device 3-4- in turnover mechanism 3 is opened after cooperating with the latch 4.4.1 at the white both ends die shoe frame 4-4
It opens, white die shoe 4-4 frame is fixed together with rollover stand 3-3.
Electronic lift cylinder 2-1 drives crane 2-2 uplink, and C point is raised to D point from Fig. 8.
The white die shoe that turnover driving mechanism 3-2 drives rollover stand 3-3 and is fixed thereon by electric locking device 3-4
Frame and Bai Mo, are rotated.
Flow coat spray gun 5-3 is opened, and coating is flowed out from coating case 5-1 along pipeline 5-4, is poured on the white mould 6 in overturning,
Turnover driving mechanism 3-2 drives the positive and negative both direction cycle rotation of white mould 6, each direction rotation no less than 3 weeks, when reaching setting
Between after, turnover driving mechanism 3-2 drives the components such as rollover stand 3-2 to return to original horizontal position, outermost two sides in flow coat spray gun 5-3
Spray gun is provided with inside angle, can spray dialogue mould two sides in switching process.
In flow coating process, does not apply and hang over the coating of Bai Moshang and can fall in coating recovery bin 5-5, then is defeated by coating
It send pump 5-2 and conveyance conduit 5-4 to return in coating case 5-1, is designed with filter device before delivery pump and coating case, works as coating content
When inadequate, operator directly pours into the coating of supplement in coating recovery bin 5-5.
Be coated with completion, spray gun 5-3 is closed, and electronic lift cylinder 2-1 drives crane 2-2 downlink, from D point in Fig. 8 again on
Row arrives C point, and white die shoe frame 4-4 is fallen on carrier 4-1, and electric locking device 3-4 is opened.Electronic lift cylinder 2-1 drive mentions
Frame 2-2 uplink is risen, C point is returned to D point from Fig. 8.
It carries driving mechanism 4 to start, carrier 4-1, white die shoe frame 4-4 is driven by pulley 4-6 and wirerope 4-7 mechanism
And the white mould on white die shoe frame, A point is moved back into from the B point in Fig. 8 on running track 4-2.
Operator opens the fixture 4-6 on white die shoe frame 4-4, and the white mould that flow coat is completed is removed.Mechanical part operation
It completes.
Electric part: the mainly operation of whole equipment control system.
Many places automatically controlled signal point is arranged in the present invention: coating case 5-1 is equipped with liquid level sensor, when coating content is less than set amount
It can automatic alarm prompt supplement coating;Flow coat spray gun 5-3 is equipped with electrically operated valve, is opened according to white mould size and complexity setting
Open quantity, and adjustment coating flow;Whether electric locking device 3-4 matches limit switches, locked with detection device;Equipment is automatic
In operational process, tetra- points of A, B, C, D are designed with close to switch, guarantee the accurate of the running position carrier 4-1 and rollover stand 3-3
Property.Overturning drive device 3-2 is equipped with rotary encoder, carries out calculating analysis to flip angle, controls the flip angle of rollover stand 3-3
Degree and reversal rate guarantee spraying effect and promote the horizontal position of rollover stand 3-3 during decline.
Claims (6)
1. casting applies on-hook with the white mould refractory coating of evaporative pattern, it is characterized in that including: rack, elevating mechanism, turnover mechanism, Bai Mo
Carrying mechanism, flow coat mechanism and electric control gear;
The space framework that the rack is welded by profile is formed with the transparent organic glass coaming plate being mounted on frame;
The elevating mechanism includes: crane in the space that rack frame surrounds, is mounted on the vertical frame of rack
Linear guide, be mounted on the guide bracket being slidably matched on crane with guide rail, electronic mentioning of being mounted between rack and crane
Rise cylinder;
The turnover mechanism includes: the rolling bearing units being mounted on crane and turnover driving mechanism, is fixed on rollover stand
Electric lock mechanism, be mounted on the rollover stand on crane by rolling bearing units, turnover driving mechanism therein by motor, subtract
Fast machine and shaft coupling composition, motor and speed reducer are fixed on crane, are connect by shaft coupling with rollover stand.
2. casting according to claim 1 applies on-hook with the white mould refractory coating of evaporative pattern, it is characterized in that: the electric lock
Tight mechanism is made of electric pushrod, lock shaft and locking rack, and lock shaft is fixed on electric pushrod, and push rod stretches out when work, is pushed away
Dynamic lock shaft moves in locking rack, penetrates lock shaft in the lock hole on the latch on white die shoe frame.
3. casting according to claim 1 applies on-hook with the white mould refractory coating of evaporative pattern, it is characterized in that: the white mould is removed
Fortune mechanism is run by the carrier that carrier, carrier haulage cable, wirerope support pulley, rack lower end laterally extend
Track, the white die shoe frame for being mounted on the rack carrier driving mechanism, being placed on carrier, the white die shoe frame on carrier are horizontal
White die clamper on direction positioning device, white die shoe frame.
4. casting according to claim 3 applies on-hook with the white mould refractory coating of evaporative pattern, it is characterized in that: the white die clamp
Tool includes: the connector sleeve for being adjustable position being fixed on white die shoe frame, is mounted on connector sleeve by vertical section and vertical portion
Holding frame, holding frame side and the white mould clamping screw of top surface of the lateral part composition of point upper end are assemblied in clamping screw court
The gasket at the end Xiang Baimo.
5. casting according to claim 1 applies on-hook with the white mould refractory coating of evaporative pattern, it is characterized in that: the flow coater
Structure includes the coating case for being mounted on rack top, the spray gun of multiple spouts of connection coating case, the coating time positioned at rack lower end
Receive storehouse, the rack-mounted paint delivery tube road for applying material conveying pump, applying between material conveying pump and coating case forms.
6. casting according to claim 1 applies on-hook with the white mould refractory coating of evaporative pattern, it is characterized in that: the automatically controlled system
System includes the close switch of relay, carrier and crane evolution for controlling electronic lift cylinder and each motor, PLC control
Device, human-computer interaction interface.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910020052.8A CN109590440B (en) | 2019-01-09 | 2019-01-09 | Lost foam white mold refractory coating hanging machine for casting |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910020052.8A CN109590440B (en) | 2019-01-09 | 2019-01-09 | Lost foam white mold refractory coating hanging machine for casting |
Publications (2)
Publication Number | Publication Date |
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CN109590440A true CN109590440A (en) | 2019-04-09 |
CN109590440B CN109590440B (en) | 2024-01-02 |
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CN201910020052.8A Active CN109590440B (en) | 2019-01-09 | 2019-01-09 | Lost foam white mold refractory coating hanging machine for casting |
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CN (1) | CN109590440B (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111974938A (en) * | 2020-08-27 | 2020-11-24 | 杭州欧宸科技有限公司 | Full-automatic foam mold forming machine |
CN112548050A (en) * | 2020-12-03 | 2021-03-26 | 东风汽车有限公司 | Overturning unloading mechanism for flow coating of foam plastic model and processing method |
CN113976822A (en) * | 2021-09-27 | 2022-01-28 | 武汉圣熔铸造科技有限公司 | Pneumatic die spotting machine of disappearance mould |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN111974938A (en) * | 2020-08-27 | 2020-11-24 | 杭州欧宸科技有限公司 | Full-automatic foam mold forming machine |
CN112548050A (en) * | 2020-12-03 | 2021-03-26 | 东风汽车有限公司 | Overturning unloading mechanism for flow coating of foam plastic model and processing method |
CN113976822A (en) * | 2021-09-27 | 2022-01-28 | 武汉圣熔铸造科技有限公司 | Pneumatic die spotting machine of disappearance mould |
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