CN109578111A - Diesel engine DPF cleaning and regeneration equipment - Google Patents
Diesel engine DPF cleaning and regeneration equipment Download PDFInfo
- Publication number
- CN109578111A CN109578111A CN201811590350.2A CN201811590350A CN109578111A CN 109578111 A CN109578111 A CN 109578111A CN 201811590350 A CN201811590350 A CN 201811590350A CN 109578111 A CN109578111 A CN 109578111A
- Authority
- CN
- China
- Prior art keywords
- cleaning
- diesel engine
- compressed air
- dpf
- rinse bath
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 82
- 230000008929 regeneration Effects 0.000 title claims abstract description 21
- 238000011069 regeneration method Methods 0.000 title claims abstract description 21
- 239000007788 liquid Substances 0.000 claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims description 11
- 229910001220 stainless steel Inorganic materials 0.000 claims description 6
- 239000010935 stainless steel Substances 0.000 claims description 6
- 238000002604 ultrasonography Methods 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 5
- 238000007731 hot pressing Methods 0.000 claims 1
- 239000002245 particle Substances 0.000 abstract description 9
- 238000005406 washing Methods 0.000 abstract description 7
- 230000000903 blocking effect Effects 0.000 abstract description 6
- 238000001035 drying Methods 0.000 abstract description 6
- 238000011084 recovery Methods 0.000 abstract description 6
- 238000010926 purge Methods 0.000 abstract description 5
- 238000004506 ultrasonic cleaning Methods 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 239000013618 particulate matter Substances 0.000 description 3
- 239000004071 soot Substances 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 238000004886 process control Methods 0.000 description 2
- 238000013022 venting Methods 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 238000010531 catalytic reduction reaction Methods 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000010710 diesel engine oil Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000005189 flocculation Methods 0.000 description 1
- 230000016615 flocculation Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000006210 lotion Substances 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011859 microparticle Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000003685 thermal hair damage Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
- F01N3/023—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles
- F01N3/0237—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters using means for regenerating the filters, e.g. by burning trapped particles for regenerating ex situ
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Processes For Solid Components From Exhaust (AREA)
Abstract
The invention discloses a kind of diesel engine DPF cleaning and regeneration equipment, including rinse bath, it is built in the cleaning trays of bottom of rinse bath, it further include cleaning liquid pipeline, compressed air line, cleaning rod, the rotation transmission for driving cleaning trays to rotate, cylinder and high pressure nozzle for driving cleaning rod to move back and forth, high pressure nozzle is connect with the gas outlet of cleaning rod, the liquid outlet of cleaning liquid pipeline and compressed air line respectively.Diesel engine DPF cleaning and regeneration equipment of the invention, through ultrasonic cleaning, reverse blow formula high pressure washing and hot compressed air purging drying three-stage process, cleaning and regeneration is carried out to blocking DPF exemplar, reach the particle supplementary set performance of fast quick-recovery diesel engine DPF, improve engine exhaust back pressure, to reduce the maintenance or replacement cost, the oil consumption for reducing diesel engine, the engine power of recovery diesel engine and recovery DPF tail gas clean-up ability of blocking DPF.
Description
Technical field
The present invention relates to cleaning device more particularly to a kind of diesel engine DPF cleaning and regeneration equipment.
Background technique
Diesel vehicle has many advantages, such as that fuel consumption rate is low, torque output is high, Power coverage range is wide, in communications and transportation and work
It is used widely in the fields such as journey machinery.As adding for automobile emission regulation is tight, diesel vehicle only uses after-treatment device ability
Meet the following stringent emission regulation.The discharge of tri- kinds of nuisances of HC, CO, NOx will be few than gasoline car in exhaust gas from diesel vehicle, but
It is that soot particulate discharge amount is higher than gasoline car discharge amount in its tail gas, or even is higher by tens times.The solid of diesel emission
Pollutant is mainly particulate matter, it is by doing soot (SOOT), soluble organic fraction (SOF), a small amount of sulfuric acid and sulfate
Deng composition.With being continuously increased for global diesel vehicle yield, the exhaust emissions problem of diesel vehicle has caused the height of national governments
Degree pay attention to, worked out stringent exhaust gas from diesel vehicle emission regulation in succession both at home and abroad, such as European Union respectively at 2005,2008 and
Implementation Europe IV in 2013, VI exhaust gas from diesel vehicle discharge standard of Europe V and Europe, have done stringent rule to exhaust gas from diesel vehicle emissions concentration
It is fixed.China also comes into effect state four, five exhaust gas from diesel vehicle discharge standard of state in succession.It is usually all using improvement hair both at home and abroad at present
Combustion technology combination selective catalytic reduction system operating (SCR) in motivation machine, or combine gas recirculation system (EGR) and diesel vehicle
Particulate matter trap (DPF)/big mainstream technology route of particulate matter catalyst converter (POC) exhaust aftertreatment technology two is realized.
DPF can effectively reduce diesel particulate emission, but with the increase of mileage travelled, more and more particle depositions
In trap, exhaust back pressure is caused to increase, the economy and dynamic property of engine deteriorate, it is therefore necessary in time by trapping
Combustible particle is disposed, and realizes the regeneration of particle trapper.Under the revolving speed and load that diesel engine works normally, delivery temperature one
As at 250~500 DEG C, and the burning point of particle is generally 550~600 DEG C, by the exhaust of diesel engine, is difficult to make trap again
It is raw.The particulate oxide trapped in DPF is burnt, is now universal dpf regeneration mode, but this mode is it is easier that filtering body
Cause thermal damage.And largely because the particle that lube oil additive packet, engine wear metal generate cannot pass through the side of oxidizing fire
Formula removal, over time, the accumulation of this some particles block the duct DPF, reduce the micro particle catching ability of DPF, meanwhile,
Exhaust pipe back pressure is caused to increase, oil consumption increase, power reduce, and result even in DPF scaling loss and scrap, to cause severe environments dirty
The economic loss of dye and replacement DPF.
Summary of the invention
Goal of the invention: in view of the above problems, the present invention proposes a kind of efficient reverse blow formula diesel engine DPF cleaning and regeneration
Equipment.
Technical solution: diesel engine DPF cleaning and regeneration equipment of the present invention, including rinse bath, it is built in rinse bath bottom
The cleaning trays in portion further include cleaning liquid pipeline, compressed air line, cleaning rod, the rotation for driving cleaning trays to rotate
Transmission, cylinder and high pressure nozzle for driving cleaning rod to move back and forth, the high pressure nozzle respectively with the cleaning rod, clear
The liquid outlet of washing lotion pipeline is connected with the gas outlet of compressed air line.
Preferably, the liquid outlet of the cleaning liquid pipeline and the gas outlet of compressed air line pass through metal hose and high pressure
Nozzle connection.
Preferably, compressed air is hot compressed air, it can be achieved that drying to the rapid purging inside DPF, and the compression is empty
Air pipe is stainless steel tube, to prevent heat loss, is wrapped with insulating layer in the pipe of the stainless steel tube.
Preferably, the compressed air hose road is equipped with pressure gauge and pressure-regulating valve.
Preferably, ultrasound shake, heating and temperature sensing system are equipped in order to make cleaning effect more preferably, inside the rinse bath
System.Supersonic generator device operating voltage AC220 ± 10V, supersonic generator have over-voltage, overcurrent, and output short-circuit etc. is protected
Shield measure；The heating and temperature-sensing system use digital intelligent formula temperature controller.
Preferably, it is equipped with liquid level sensor inside the rinse bath, detects that cleaning solution has on a small quantity by liquid level sensor
Cleaning solution can be added after loss, keep the capacity of cleaning solution in rinse bath.
Preferably, the bottom of rinse bath is equipped with drain pipe, is taken away the cleaning solution after by diaphragm pump.
The utility model has the advantages that compared with prior art, diesel engine DPF cleaning and regeneration equipment of the invention inside sets ultrasonic cleaning system
System, is aided with heating means, by ultrasonic cleaning, reverse blow formula high pressure washing and hot compressed air purging three stage mistakes of drying
Journey carries out cleaning and regeneration to blocking DPF exemplar, reaches the particle supplementary set performance of fast quick-recovery diesel engine DPF, improves engine row
Gas back pressure, thus reduce blocking DPF maintenance or replacement cost, reduce diesel engine oil consumption, restore diesel engine engine function
Rate and recovery DPF tail gas clean-up ability.
Detailed description of the invention
Fig. 1 is schematic diagram of the invention.
Specific embodiment
The present invention is further illustrated with reference to the accompanying drawings and examples.
As shown in Figure 1, diesel engine DPF cleaning and regeneration equipment, including rinse bath 1, it is built in the cleaning support of 1 bottom of rinse bath
Disk 2, cleaning liquid pipeline, compressed air line 6, cleaning rod 8, the rotation for driving cleaning trays 2 to rotate are driven 3, for driving
The cylinder 9 and high pressure nozzle 4 that dynamic cleaning rod 8 moves back and forth, high pressure nozzle 4 go out liquid with cleaning rod 8, cleaning liquid pipeline respectively
Mouth is connected with the gas outlet of compressed air line 6；1 bottom of rinse bath is additionally provided with drain line and equipped with valve 18.
Ultrasound shake 5, heating and temperature-sensing system 10 and liquid level sensor 12 are additionally provided in rinse bath 1.In order to guarantee
Ultrasound shake 5 is evenly arranged in 1 side wall of rinse bath and bottom, supersonic generator device work electricity by preferable ultrasound effect
AC220 ± 10V is pressed, supersonic generator has over-voltage, overcurrent, the safeguard measures such as output short-circuit；Heating and temperature-sensing system
Cleaning solution to carry out heating and monitoring temperature to the cleaning solution in rinse bath 1, is heated to set temperature, can be improved clear by 10
Effect is washed, heating and temperature-sensing system 10 use digital intelligent formula temperature controller；Cleaning solution is detected by liquid level sensor 12
Cleaning solution can be added after having a small amount of loss, to keep the capacity of cleaning solution in rinse bath 1.
Rinse bath 1 and complete machine frame are made of stainless steel, and device bottom is additionally provided with the lower margin to adjust its levelness.
The air inlet of DPF is placed in downwards on cleaning trays 2, and cleaning trays 2 are netted pallet, helps to be cleaned out
Dirt discharge；The velocity of rotation of cleaning trays 2 can be set by the process control of motor.
Cleaning liquid pipeline includes E1 pipeline and E2 pipeline, and is respectively provided with valve 15 and valve 16, and cleaning solution A passes through centrifugation
Pump 13 flows through E1 pipeline, is pumped directly into rinse bath 1；Cleaning solution B flows through E2 pipeline by high-pressure hydraulic pump 14, and E2 pipeline goes out liquid
Mouth is connect with high pressure nozzle 4.Cleaning solution A and B are the blocking DPF part characteristic and cleaning requirement for first stage and second stage
And it is specifically developed, it is detailed in the Chinese invention patent application No. is CN201711461669.0 and CN201711463677.9.
It is furnished with valve 17 on compressed air line 6, the pressure in order to make the DPF part flash baking after cleaning, in the present embodiment
Contracting air is wrapped up outside using the compressed air after heating, the pipe of the material selection stainless steel tube of compressed air line 6, stainless steel tube
Insulating layer, entire gas path pipe are resistant to 200 DEG C of high temperature, one section of setting resistance fiber tube of close gas outlet on compressed air line 6
Road (is also possible to heating furnace silk or other function element), and compressed air is instantaneously heated, and realizes high-temperature blowing drying function.When
DPF part can be similarly so dried up using normal temperature compressed air, it is only time-consuming slightly longer.4 front end of high pressure nozzle sets threeway reserved one
A outside increases compressed air interface, is additionally provided with pressure gauge and pressure valve (not drawn in the figure) on compressed air line 6, can root
Admission pressure is adjusted according to actual conditions.
Realize that the connection of E2 pipeline, compressed air line 6 and high pressure nozzle 4, cleaning solution or compression are empty using metal hose 7
Gas passes through metal hose 7, into high pressure nozzle 4, so that DPF part is rinsed and be dried up.
The amplitude that cleaning rod 8 moves back and forth is set to be slightly greater than the diameter of DPF part, and the speed moved back and forth can pass through
9 process control of cylinder is set.
Drain line includes E3 pipeline and E4 pipeline, is furnished with valve 18 and diaphragm pump 11 on main road, and branch road is respectively provided with
Valve 19 and valve 20, the cleaning solution A and B after are expelled directly out after flowing separately through E3 and E4 pipeline by diaphragm pump, can also be with
Recycling additive, the cycling and reutilization after flocculation sedimentation is handled are added in the cleaning solution A and B of discharge.
This equipment completes the cleaning to DPF by three phases, the stage one: is pumped into cleaning solution A clearly by centrifugal pump 13
In washing trough 1, the DPF part on diesel engine is removed, its air inlet is placed in downwards on cleaning trays 2, immersed clear equipped with cleaning solution A
In washing trough 1, after being soaked for a period of time, ultrasound is opened, if the surface DPF blocks serious it is even observed that there is greasy filth attachment, can be aided with
Heating means cleans DPF, is tentatively cleaned to blocking DPF part, the cleaning after the completion of cleaning, in venting rinse bath 1
Liquid A；Stage two: starting rotation transmission 3, driving cleaning trays 2 rotate, while starting cylinder 9, and driving cleaning rod 8 drives high pressure
The reciprocating motion of 4 mouths is sprayed, cleaning solution B is pumped by high-pressure hydraulic pump 14, high pressure nozzle 4 is flowed through, DPF outlet port is purged
Formula high pressure washing, the cleaning solution B after the completion of flushing, in venting rinse bath 1；Stage three: connecting compressed air, and compressed air enters
High pressure nozzle 4 carries out high temperature drying purging to the DPF part after flushing.Compared with the prior art, the present invention by ultrasonic cleaning,
Reverse blow formula high pressure washing and hot compressed air purging three steps of drying, can reach the particle of fast quick-recovery diesel engine DPF
Supplementary set performance improves engine exhaust back pressure, restores DPF tail gas clean-up ability.
Claims (8)
1. a kind of diesel engine DPF cleaning and regeneration equipment, including rinse bath (1), it is built in the cleaning trays of rinse bath (1) bottom
(2), which is characterized in that further include cleaning liquid pipeline, compressed air line (6), cleaning rod (8), for driving cleaning trays (2)
The rotation transmission (3) of rotation, cylinder (9) and high pressure nozzle (4) for driving cleaning rod (8) to move back and forth, the high pressure
Nozzle (4) is connect with the gas outlet of the cleaning rod (8), the liquid outlet of cleaning liquid pipeline and compressed air line (6) respectively.
2. diesel engine DPF cleaning and regeneration equipment according to claim 1, which is characterized in that the cleaning liquid pipeline goes out
The gas outlet of liquid mouth and compressed air line (6) is connect by metal hose (7) with high pressure nozzle (4).
3. diesel engine DPF cleaning and regeneration equipment according to claim 1, which is characterized in that the compressed air is hot pressing
Contracting air, the compressed air line (6) are stainless steel insulating tube.
4. diesel engine DPF cleaning and regeneration equipment according to claim 1, which is characterized in that the compressed air line (6)
It is equipped with pressure gauge and pressure-regulating valve.
5. diesel engine DPF cleaning and regeneration equipment according to claim 1, which is characterized in that the rinse bath (1) is equipped with
Ultrasound shakes sub (5).
6. diesel engine DPF cleaning and regeneration equipment according to claim 1, which is characterized in that set inside the rinse bath (1)
There are heating and temperature-sensing system (10).
7. diesel engine DPF cleaning and regeneration equipment according to claim 1, which is characterized in that set inside the rinse bath (1)
There are liquid level sensor (12).
8. diesel engine DPF cleaning and regeneration equipment according to claim 1-7, which is characterized in that the rinse bath
(1) bottom is equipped with drain pipe, and the drain pipe is equipped with diaphragm pump (11).
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811590350.2A CN109578111A (en) | 2018-12-25 | 2018-12-25 | Diesel engine DPF cleaning and regeneration equipment |
| PCT/CN2019/096702 WO2020134044A1 (en) | 2018-12-25 | 2019-07-19 | Apparatus for cleaning and regenerating dpf of diesel engine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811590350.2A CN109578111A (en) | 2018-12-25 | 2018-12-25 | Diesel engine DPF cleaning and regeneration equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109578111A true CN109578111A (en) | 2019-04-05 |
Family
ID=65932384
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811590350.2A Pending CN109578111A (en) | 2018-12-25 | 2018-12-25 | Diesel engine DPF cleaning and regeneration equipment |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN109578111A (en) |
| WO (1) | WO2020134044A1 (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110721533A (en) * | 2019-10-17 | 2020-01-24 | 沪东重机有限公司 | Metal DPF (diesel particulate filter) filter screen washing regeneration treatment device and treatment method |
| CN111350822A (en) * | 2020-03-11 | 2020-06-30 | 安徽蓝沃克环保科技有限公司 | DPF sealing device, purging machine, backpressure testing machine and purging backpressure testing all-in-one machine |
| WO2020134044A1 (en) * | 2018-12-25 | 2020-07-02 | 江苏可兰素汽车环保科技有限公司 | Apparatus for cleaning and regenerating dpf of diesel engine |
| CN112324541A (en) * | 2020-10-20 | 2021-02-05 | 同济大学 | Regeneration system and control method for particle trap of biofuel diesel engine |
| CN113339107A (en) * | 2021-05-27 | 2021-09-03 | 东风商用车有限公司 | DPF ash cleaning device and method suitable for remanufacturing factory |
| CN113769484A (en) * | 2021-09-18 | 2021-12-10 | 一汽解放汽车有限公司 | DPF carrier regeneration unit and regeneration method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020134044A1 (en) * | 2018-12-25 | 2020-07-02 | 江苏可兰素汽车环保科技有限公司 | Apparatus for cleaning and regenerating dpf of diesel engine |
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| CN111350822A (en) * | 2020-03-11 | 2020-06-30 | 安徽蓝沃克环保科技有限公司 | DPF sealing device, purging machine, backpressure testing machine and purging backpressure testing all-in-one machine |
| CN111350822B (en) * | 2020-03-11 | 2022-03-15 | 安徽长三角环保科技有限公司 | DPF sealing device, purging machine, backpressure testing machine and purging backpressure testing all-in-one machine |
| CN112324541A (en) * | 2020-10-20 | 2021-02-05 | 同济大学 | Regeneration system and control method for particle trap of biofuel diesel engine |
| CN113339107A (en) * | 2021-05-27 | 2021-09-03 | 东风商用车有限公司 | DPF ash cleaning device and method suitable for remanufacturing factory |
| CN113769484A (en) * | 2021-09-18 | 2021-12-10 | 一汽解放汽车有限公司 | DPF carrier regeneration unit and regeneration method |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2020134044A1 (en) | 2020-07-02 |
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