A kind of starch-based aqueous coating composition and preparation method thereof
Technical field
The present invention relates to high-molecular organic material technical fields, and in particular to a kind of starch-based aqueous coating composition and its
Preparation method.
Technical background
Coating is major class material the effects of playing decoration, protection to substrate after being coated in substrate surface film-forming,
Generally it is made of in water or organic solvent film forming matter dispersion (dissolution).Tradition is generally contained using the coating of organic solvent dispersion
Have higher volatile organic matter (VOC), and post-processing is difficult, not only results in atmosphere pollution, greenhouse effects, and length
Phase, which exists in the environment, causes compared with major injury human body.
Starch is the main carriers that energy is stored in most of plant cell, is polymerized by gluconate dehydratase, including straight
Two class of chain starch and amylopectin.Starch source is nontoxic in natural products, is easy to degrade, from a wealth of sources, renewable,
It mainly can be from agricultural product such as corn, wheat and potatos.
It is due to major part currently, being that main molecular skeleton prepares the rare report of water paint with starch or derivatives thereof
Starch and its derivative are water-soluble products, it is difficult to be used for coating, therefore exploitation is a harmless pollution-free, is easy to degrade, no
The coating that will cause starch of cumulative environmental pollution or derivatives thereof is particularly significant.
Summary of the invention
The object of the present invention is to provide a kind of starch-based aqueous coating compositions and preparation method thereof, and the method overcome upper
Problem is stated, nontoxic degradable coating composition can be produced using such method, which being capable of natural degradation
It does not need to be post-processed in soil, and degradation time is short, most fast half a year completes.
In reaching above-mentioned purpose, the present invention provides following technical schemes:
In fact, the present invention relates to a kind of starch-based aqueous coating compositions and preparation method thereof comprising step:
(1) starch is subjected to hydrophobic modification, obtains modified starch;
(2) isocyanates is reacted with the reactant of the hydroxyl containing both-end, obtains reaction product A;
(3) modified starch, reaction product A and epoxy resin are mixed, is reacted thereafter, is obtained in 70~95 DEG C of temperature
Reaction product B, wherein the ratio of the amount of the substance of modified starch institute's hydroxyl and epoxy resin institute hydroxyl is 0.5~1.5:
1;The amount of the substance of contained isocyano is n in reaction product A1, the summation of institute's hydroxyl in modified starch and epoxy resin
The amount of substance is n2, the n1With n2Meet relationship: n1: n2=1:1;
(4) reaction product B is subjected to heating treatment and reduced pressure treatment, after distilled water or deionized water are added after cooling down
Mixing to get.
The present invention is handled by the hydrophobic modification to starch, can pass through hydroxyl and isocyano, epoxy resin
It is reacted, forms the water-based paint compositions with starch or derivatives thereof for basic molecular skeleton.The water-based paint compositions
Containing a large amount of hydrophilic radicals, can not be directly dispersing in by organic solvent in water and form stable dispersion, thus without VOC or
The ratio of contained VOC is extremely low, can effectively control atmosphere pollution.
As another specific embodiment, the step (1) is to mix after drying starch with organic acid or its acid anhydrides, thereafter
The first catalyst is added, 15~300min is reacted under the conditions of temperature is 150~220 DEG C, starch organic acid esters is obtained, exists thereafter
Distilled water is added in reaction system, using filter, drying.
As another specific embodiment, the starch is 1:1~5.5 with the mass ratio of organic acid or its acid anhydrides.
Han Shui Liang≤2% as another specific embodiment, after the starch drying.
As another specific embodiment, the degree of substitution of the starch organic acid esters is 2~2.8.
As another specific embodiment, the step (2) is the both-end hydroxylated material dissolution that will contain hydrophilic radical, and is added
Isocyanates reacts 1.5~3.5h by nitrogen protection under conditions of 65~90 DEG C of temperature.
As another specific embodiment, the both-end hydroxylic species and isocyanates are according to the substance of hydroxyl and isocyano
The ratio of amount is that 1:2 is reacted.
As another specific embodiment, in the step (4), heating treatment is that temperature is warming up to 110~130 DEG C, institute
Stating reduced pressure treatment is by air pressure drop down to -0.04~-0.1MPa.
As another specific embodiment, in the step (4), cooling is that temperature is reduced to 40~45 DEG C.
The invention further relates to coating compositions obtained by a kind of preparation method as described in claim 1~9 is any.
Compared with prior art, the present invention program have the utility model has the advantages that
(1) the water-fast product having enhanced antibacterial action of coating composition of the method for the present invention preparation, raw material is natural, nontoxic, hardly
Containing volatile organic matter (VOC), to human health;
(2) coating composition of the method for the present invention preparation can natural degradation, the degradation time in soil is 0.5~4 year,
Most fast half a year completes, and high-efficiency environment friendly is conducive to the sustainable development of environmental resource;
(3) coating composition of the method for the present invention preparation with starch or derivatives thereof for basic molecular skeleton, match by each ingredient
Than reasonable, for the efficient using opening up a new way of starch, be conducive to the exploitation of agricultural product high added value, increase peasant's receipts
Enter;
(4) preparation method of the invention can recycle organic acid or its acid anhydrides, economize on resources, reduce and be produced into
This;
(5) preparation method environment-friendly high-efficiency of the invention, easy to operate, gained coating composition is particularly suitable for toy for children
The coating of external coating, food and medicament packaging container, is widely used.
Specific embodiment
The present invention is described in further detail below by specific embodiment and comparative example, but those skilled in the art
Member will be understood that the following example is merely to illustrate the present invention, and is not construed as limiting the scope of the invention.It is not infused in embodiment
Bright actual conditions person, carries out according to conventional conditions or manufacturer's recommended conditions.Production firm is not specified in agents useful for same or instrument
Person is the conventional products that can be obtained by commercially available purchase.
It should be noted that the " comprising " in the technical program mean its in addition to the ingredient, can also include other at
Point, the " comprising ", may be replaced by enclosed " for " or " by ... form ".
In the step of the technical program (1), starch, organic acid or its acid anhydrides, the first catalyst are logical in the market sell
Product, specifically, the starch includes but is not limited to from one in cornstarch, tapioca, potato starch, wheaten starch
Kind is a variety of;The organic acid includes but is not limited to one of acetic acid, butyric acid, palmitinic acid or a variety of;The acid anhydrides include but
It is not limited to one of acetic anhydride, butyric anhydride, palmitic anhydride or a variety of;First catalyst include but is not limited to pyridine,
One of NaOH, KOH, perchloric acid, p-methyl benzenesulfonic acid are a variety of.
In addition, the degree of substitution of starch organic acid esters can be used measuring method disclosed in existing literature and be surveyed in step (1)
Amount, specific measuring principle are to carry out the salt that saponification generates organic acid with excessive alkali and starch ester, and extra alkali is used
Standard acid neutralizes.By compared with blank sample, calculating the content of the organic acid acyl group in starch, then it is converted into degree of substitution.
In the step of the technical program (2), both-end hydroxylated material and isocyanates containing hydrophilic radical are logical in the market
The product sold, specifically, the both-end hydroxylated material containing hydrophilic radical includes but is not limited to dihydromethyl propionic acid, dihydroxymethyl
Butyric acid, polyethylene glycol 200, polyethylene glycol 400, Macrogol 600;The isocyanate species include but is not limited to that toluene two is different
Cyanate (TDI), different not Lovell ketone diisocyanate (IPDI), methyl diphenylene diisocyanate (MDI).
Preferably, in order to further increase the preparation efficiency that hydrophilic radical introduces reactant, the flow of nitrogen is 0.1~
10L/min。
In the step of the technical program (3), epoxy resin is to lead to the product sold in the market, specifically, the epoxy resin
It can be selected from Sinopec E44 model bisphenol A type epoxy resin, Sinopec E51 model bisphenol A type epoxy resin.Preferably,
In order to further increase reaction effect and rate, the second catalyst can also be added in step (3) reaction process, described second urges
Agent includes but is not limited to dibutyl tin dilaurate, tin dilaurate dioctyl tin, stannous octoate, triethyl group tin acetate.As
It is another preferred, in order to further adjust the viscosity of reaction mass system, improves processing performance, may be used also in step (3) reaction process
Diluent is added, the catalyst is organic tin catalyst, specifically, can be selected from dibutyl tin dilaurate, two laurels
One of sour dioctyl tin, stannous octoate, triethyl group tin acetate are a variety of, wherein the ratio of catalyst be reaction mass (no
Including solvent) gross mass 0.3%~1.5%.
In addition, the substance containing hydrophilic radical of selection is dihydromethyl propionic acid or dihydroxymethyl fourth in above-mentioned steps (2)
Acid, then also need to be added salt forming agent in above-mentioned steps (4), the salt forming agent is polynary amine substance, specifically can be selected from triethylamine,
Diethylenetriamine, triethylene tetramine.
Embodiment 1
A kind of starch-based aqueous coating composition and preparation method thereof comprising step:
(1) taking 1kg purification potato starch, (in advance by drying, 0.5kg is added under ice-water bath lower than 2%) in water content
Acetic anhydride stirs evenly;90 DEG C or so are gradually warming up to, 1.8kg acetic anhydride and 50g p-methyl benzenesulfonic acid is continuously added, persistently stirs
It mixes, reacts 2h at 90 DEG C, be warming up at 120 DEG C and react 1h;Thereafter 40 DEG C or so are cooled to, 8kg is added in reaction mass and goes
Ionized water, using, by solid component drying, crushing, acetic acid product starch is obtained after filter, surveying its degree of substitution is 2.21;Liquid
Component concentration, distillation, obtain glacial acetic acid, renewable production acetic anhydride;
(2) 222g IPDI and 67.5g dihydromethyl propionic acid are stirred, is uniformly mixed;Logical nitrogen protection, nitrogen flow are
0.1L/min;80 DEG C are warming up to, 2.2h is reacted, obtains reaction product A;
(3) acetic acid that 96.6g epoxy resin E44,114g step (1) preparation is added in the reaction product A of step (2) forms sediment
Powder, 200g butanone and 2.8g dibutyl tin dilaurate, stir evenly, and are warming up to 90 DEG C thereafter, react 2.5h, must react production
Object B;
(4) reaction product B is cooled to 40 DEG C, 500g distilled water or deionized water is slowly added dropwise, while quickly stirring,
30min or so is added, and obtains the starch epoxy coating.
Embodiment 2
A kind of starch-based aqueous coating composition and preparation method thereof comprising step:
(1) taking 1kg refining cassava starch, (in advance by drying, 0.8kg fourth is added lower than 2%) in water content under ice-water bath
Acid anhydrides stirs evenly;110 DEG C or so are gradually warming up to, 2.2kg butyric anhydride and 65g perchloric acid are continuously added, it is lasting to stir,
2h is reacted at 110 DEG C, is warming up at 130 DEG C and reacts 1.5h;40 DEG C or so are cooled to, 8kg deionized water is added in reaction mass,
Using, by solid component drying, crushing, product butyric acid starch is obtained after filter, surveying its degree of substitution is 2.16;Liquid component is dense
Contracting, distillation, obtain butyric acid, renewable production butyric anhydride;
(2) 174.5g TDI and 67.5g dihydromethyl propionic acid are stirred, is uniformly mixed;Logical nitrogen protection, nitrogen flow are
0.1L/min;70 DEG C are warming up to, 2.5h is reacted, obtains reaction product A;
(3) butyric acid that 152g epoxy resin E51,161g step (1) preparation is added in the reaction product A of step (2) forms sediment
Powder, 200g butanone and 3.5g stannous octoate, stir evenly;85 DEG C are warming up to, 3h is reacted, obtains reaction product B;
(4) reaction product B is cooled to 40 DEG C, 50g triethylamine is added, is stirred to react 15min;500g is slowly added dropwise later
Distilled water or deionized water, while quickly stirring, add in 30min or so, obtain the starch epoxy coating.
Embodiment 3
A kind of starch-based aqueous coating composition and preparation method thereof comprising step:
(1) taking 1kg refined wheat starch, (in advance by drying, 1kg palm is added lower than 2%) in water content under ice-water bath
Acid anhydrides stirs evenly;130 DEG C or so are gradually warming up to, 2.5kg palmitinic acid and 100g perchloric acid are continuously added, it is lasting to stir,
2h is reacted at 130 DEG C, is warming up at 155 DEG C and reacts 2.5h;40 DEG C or so are cooled to, 8kg deionization is added in reaction mass
Water, using, by solid component drying, crushing, product palmitinic acid acid-starch is obtained after filter, surveying its degree of substitution is 2.32;Liquid
Component concentration, distillation, obtain palmitinic acid, renewable production palmitic anhydride;
(2) 250g methyl diphenylene diisocyanate and 74g dimethylolpropionic acid are stirred, is uniformly mixed;Logical nitrogen is protected
Shield, nitrogen flow 0.1L/min;80 DEG C are warming up to, 2.5h is reacted, obtains reaction product A;
(3) palmitinic acid of 96.6g epoxy resin E44,132g step (1) preparation is added in the reaction product A of step (2)
Acid-starch, 200g butanone and 4.2g triethyl group tin acetate, stir evenly;90 DEG C are warming up to, 3.5h is reacted, obtains reaction product B;
(4) reaction product B is cooled to 40 DEG C, 50g diethylenetriamine is added, is stirred to react 15min;It is slowly added dropwise later
500g distilled water or deionized water, while quickly stirring, add in 30min or so, obtain the starch epoxy coating.
Embodiment 4
A kind of starch-based aqueous coating composition and preparation method thereof comprising step:
(1) taking 1kg purification potato starch, (in advance by drying, 0.5kg is added under ice-water bath lower than 2%) in water content
Butyric anhydride stirs evenly;150 DEG C or so are gradually warming up to, 1.8kg butyric anhydride and 50g KOH are continuously added, it is lasting to stir,
2h is reacted at 150 DEG C, is warming up at 220 DEG C and reacts 0.25h;Thereafter 40 DEG C or so are cooled to, in reaction mass be added 7kg go from
Sub- water, using, by solid component drying, crushing, product butyric acid starch is obtained after filter, surveying its degree of substitution is 2.21;Liquid group
Divide concentration, distillation, obtains butyric acid, renewable production butyric anhydride;
(2) 296g IPDI and 88.7g dihydromethyl propionic acid are stirred, is uniformly mixed;Logical nitrogen protection, nitrogen flow are
10L/min;65 DEG C are warming up to, 3.5h is reacted, obtains reaction product A;
(3) acetic acid that 120g epoxy resin E44,164g step (1) preparation is added in the reaction product A of step (2) forms sediment
Powder, 216g ethyl acetate and 3.4g stannous octoate, stir evenly, and are warming up to 70 DEG C thereafter, react 3.2h, obtain reaction product B;
(4) reaction product B is warming up to 110 DEG C, air pressure drop reacts 20min, cool to 40 thereafter down to -0.04MPa
DEG C, 500g distilled water or deionized water is slowly added dropwise, while quickly stirring, is added in 30min or so, obtain the starch epoxy
Cold coating.
Embodiment 5
A kind of starch-based aqueous coating composition and preparation method thereof comprising step:
(1) taking 1kg refining cassava starch, (in advance by drying, 0.5kg second is added lower than 2%) in water content under ice-water bath
Acid anhydrides stirs evenly;100 DEG C or so are gradually warming up to, 1.6kg acetic anhydride and 50g pyridine are continuously added, it is lasting to stir, 100
2h is reacted at DEG C, is warming up at 150 DEG C and is reacted 5h;Thereafter 40 DEG C or so are cooled to, 8kg deionized water is added in reaction mass,
Using, by solid component drying, crushing, acetic acid product starch is obtained after filter, surveying its degree of substitution is 2.8;Liquid component is dense
Contracting, distillation, obtain glacial acetic acid, renewable production acetic anhydride;
(2) 268g IPDI and 68.7g dimethylolpropionic acid are stirred, is uniformly mixed;Logical nitrogen protection, nitrogen flow are
0.5L/min;90 DEG C are warming up to, 3.5h is reacted, obtains reaction product A;
(3) acetic acid that 106g epoxy resin E44,154g step (1) preparation is added in the reaction product A of step (2) forms sediment
Powder, 158g dimethylbenzene and 2.5g dibutyl tin dilaurate, stir evenly, and are warming up to 95 DEG C thereafter, react 2.3h, must react
Product B;
(4) reaction product B is warming up to 130 DEG C, air pressure drop reacts 20min, cool to 40 thereafter down to -0.1MPa
DEG C, 500g distilled water or deionized water is slowly added dropwise, while quickly stirring, is added in 30min or so, obtain the starch epoxy
Cold coating.
Performance test: starch epoxy coating obtained in Examples 1 to 5 is tested for the property, as follows:
1. basic soil buries method surveys degree of degradation
Product after reacting processing is directly imbedded in soil, every 90 days weighing weight, until degradable, record
Under every 90 days degradation amounts and final degradation time.
Examples 1 to 5 natural degradation situation, such as table 1:
Table 1
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.