CN109571997B - Automatic production operation device for glass fiber reinforced plastic anchor rod - Google Patents
Automatic production operation device for glass fiber reinforced plastic anchor rod Download PDFInfo
- Publication number
- CN109571997B CN109571997B CN201811477898.6A CN201811477898A CN109571997B CN 109571997 B CN109571997 B CN 109571997B CN 201811477898 A CN201811477898 A CN 201811477898A CN 109571997 B CN109571997 B CN 109571997B
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- glass fiber
- anchor rod
- driving wheel
- reinforced plastic
- fiber reinforced
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- 239000011152 fibreglass Substances 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 239000003365 glass fiber Substances 0.000 claims abstract description 28
- 238000004804 winding Methods 0.000 claims abstract description 21
- 239000011347 resin Substances 0.000 claims abstract description 13
- 229920005989 resin Polymers 0.000 claims abstract description 13
- 238000005520 cutting process Methods 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims abstract description 7
- 230000002093 peripheral effect Effects 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 239000011521 glass Substances 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 238000003825 pressing Methods 0.000 abstract description 15
- 239000004576 sand Substances 0.000 abstract description 3
- 239000000805 composite resin Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 7
- 239000004615 ingredient Substances 0.000 description 4
- 208000027418 Wounds and injury Diseases 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000011435 rock Substances 0.000 description 3
- 239000003245 coal Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000005401 pressed glass Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/545—Perforating, cutting or machining during or after moulding
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The invention discloses an automatic production operation device for a glass fiber reinforced plastic anchor rod, which comprises a creel, wherein a plurality of glass fiber winding yarn rolls are placed on the creel, a supporting rack is arranged on one side of the creel, a resin container, an anchor rod extruding machine, a thread winding device and a drying box are sequentially placed at the upper end of the supporting rack, a tractor is arranged on one side of the supporting rack, and a cutting machine is arranged on one side of the tractor; the glass fiber yarn on the winding glass fiber yarn roll is subjected to composite resin batching through a resin container, the glass fiber yarn compounded with the resin batching is subjected to film pressing forming through an anchor rod extruder, film pressing forming glass fiber sand is formed, the film pressing forming glass fiber yarn enters winding thread equipment through a positioning pipe, an uncured glass fiber reinforced plastic anchor rod is formed, the uncured glass fiber reinforced plastic anchor rod enters a drying box and is dried and cured, the cured glass fiber reinforced plastic anchor rod is pulled to a cutting machine through a tractor, and the cured glass fiber reinforced plastic anchor rod is cut.
Description
Technical Field
The invention relates to anchor rod production, in particular to an automatic production operation device for a glass fiber reinforced plastic anchor rod.
Background
The anchor rod is the most basic component of roadway support in the contemporary coal mine, and consolidates the surrounding rocks of the roadway together, so that the surrounding rocks support themselves, and the anchor rod becomes a necessary support device for safe production. With the advancement of technology, rock bolts are now being used in the mining and supporting of various deposits. The more and more big market demand for possess 3000 stock producers nationwide, but what the producer generally adopted still is manual operation's production mode, and production efficiency is low, and workman intensity of labour is big, and the very easy accident that produces causes the injury to the workman in the production process, so wait to develop stock automatic production line urgently to solve workman intensity of labour and safety problem.
In the existing automatic anchor rod production line, the anchor rod is often transferred by a mechanical arm in a multi-process machining process, so that a higher requirement is provided for the accuracy of the transfer, the mechanical arm in the transfer process needs to be overhauled regularly, and the production cost of the anchor rod is increased.
Disclosure of Invention
The invention aims to provide an automatic production operation device for a glass fiber reinforced plastic anchor rod, which improves the usability and realizes automatic production.
The purpose of the invention can be realized by the following technical scheme:
the utility model provides a glass steel stock automatic production operation device, includes the creel, has placed a plurality of winding glass fiber yarn reels on the creel, and creel one side is equipped with the support frame, its characterized in that, resin container, stock extruder, winding screw equipment, stoving case have been placed in proper order to support frame upper end, support frame one side and be equipped with the tractor, and tractor one side is equipped with the cutting machine.
Further, winding screw equipment is including supporting the base, rotating the motor, the axis of rotation, the action wheel, inferior driving wheel, the track, the spliced pole, carousel and shaping silk book, it fixes in supporting the frame upper end to support the base, it is equipped with the rotation motor to support base one side, it is equipped with the axis of rotation to rotate the motor output, the axis of rotation top is equipped with the action wheel, action wheel one side is provided with inferior driving wheel, be connected through the track between action wheel and the inferior driving wheel, inferior driving wheel outside is equipped with the spliced pole, the spliced pole top is equipped with the carousel, place the shaping silk book of symmetric distribution.
Furthermore, a positioning column is arranged on one side of the supporting base and is rotatably connected to the supporting base, and the top end of the positioning column is fixedly connected with the secondary driving wheel.
Furthermore, be equipped with fixed connection's registration arm on the support base, the registration arm all runs through support base, inferior driving wheel and carousel, and the registration arm all rotates with inferior driving wheel and carousel simultaneously and is connected.
Furthermore, the secondary driving wheel is provided with a telescopic cylinder on one side of the turntable, a supporting block is arranged at the top end of a telescopic rod of the telescopic cylinder, one end of the supporting block is fixedly connected with an adjusting disc, and an adjusting hole is formed in the adjusting disc.
Further, the positioning pipe penetrates through the adjusting disc and is connected with the adjusting disc in a rotating mode.
Further, all be equipped with the tensioning pipe in the regulation hole, tensioning pipe and regulation hole inner wall fastening connection, the tensioning pipe runs through the regulation hole simultaneously, and arc chamfer has all been opened to two top inner walls of tensioning pipe.
Further, the peripheral wall of the upper end of the tensioning tube is provided with a rectangular hole, the inner sides of the adjusting discs are symmetrically distributed and provided with limiting blocks, bolts are arranged on the limiting blocks, the bolts and the limiting blocks are connected in a threaded fit mode, and the lower ends of the bolts are provided with extrusion blocks.
The use method of the automatic production operation device for the glass fiber reinforced plastic anchor rod is characterized by comprising the following steps of:
firstly, glass fiber yarns wound on a glass fiber yarn roll are subjected to composite resin batching through a resin container to form glass fiber yarns compounded with resin batching.
And secondly, carrying out film pressing molding on the glass fiber yarns compounded with the resin ingredients through an anchor rod extruder to form film pressing molded glass fiber sand.
And thirdly, enabling the glass fiber yarns formed by pressing the film to enter the thread winding equipment through the positioning pipe, when the glass fiber formed by pressing the film passes through an outlet of the positioning pipe, enabling the secondary driving wheel to rotate to drive the forming wire coil on the rotating disc to rotate, enabling the forming wire wound on the forming wire coil to draw threads on the glass fiber yarns formed by pressing the film to form an uncured glass fiber reinforced plastic anchor rod, when the inclination angle of the drawn threads needs to be adjusted, starting the telescopic cylinder to adjust the inclination angle of the drawn threads, and screwing the bolts to tension the forming wire when the forming wire is slightly loosened in the using process.
And fourthly, the uncured glass fiber reinforced plastic anchor rod enters a drying box to be dried and cured to form the cured glass fiber reinforced plastic anchor rod.
And fifthly, the cured glass fiber reinforced plastic anchor rod is pulled to a cutting machine through a tractor to cut the cured glass fiber reinforced plastic anchor rod.
The invention has the beneficial effects that:
1. according to the technical requirements and the expected targets of projects, the structure, the performance and the material of the reflective glass fiber reinforced plastic anchor rod are designed and selected in a targeted manner, so that the product has good reflective property on the premise of ensuring the product quality, integrates the practicability, the safety function and the decorative effect into a whole, and can be widely applied to the aspects of coal mine roadway support, landslide support, hydraulic engineering support and the like;
2. the automatic production line has high automation degree, improves the production efficiency of products, saves the manpower and the production cost of raw materials, and meets the requirements of customers and markets;
3. according to the thread winding equipment, the inclination angle of the thread is adjusted and outlined according to actual conditions, and when the forming wire is slightly loosened in the using process, the bolt is screwed, so that the forming wire is tensioned.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic structural view of an automatic production device for glass fiber reinforced plastic anchor rods according to the present invention;
FIG. 2 is a schematic view of the structure of the thread winding apparatus of the present invention;
FIG. 3 is a top plan view of the apparatus for winding threads of the present invention;
FIG. 4 is a schematic view of the different view structure of the thread winding device of the present invention;
fig. 5 is a partially enlarged schematic view of the thread winding device a of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "opening," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like are used in an orientation or positional relationship that is merely for convenience in describing and simplifying the description, and do not indicate or imply that the referenced component or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present invention.
As shown in figure 1, an automatic production operation device for a glass fiber reinforced plastic anchor rod comprises a creel 1, wherein a plurality of winding glass fiber yarn reels 11 are placed on the creel 1, a supporting rack 2 is arranged on one side of the creel 1, a resin container 3, an anchor rod extruding machine 4, a winding thread device 5 and a drying box 6 are sequentially placed at the upper end of the supporting rack 2, a traction machine 7 is arranged on one side of the supporting rack 2, and a cutting machine 8 is arranged on one side of the traction machine 7.
The thread winding equipment 5 comprises a supporting base 51, a rotating motor 52, a rotating shaft 53, a driving wheel 54, a secondary driving wheel 55, a crawler belt 56, a connecting column 57, a rotary table 58 and a forming thread roll 59, wherein the supporting base 51 is fixed at the upper end of the supporting rack 2, the rotating motor 52 is arranged on one side of the supporting base 51, the rotating shaft 53 is arranged at the output end of the rotating motor 52, the driving wheel 54 is arranged at the top end of the rotating shaft 53, the secondary driving wheel 55 is arranged on one side of the driving wheel 54, the driving wheel 54 is connected with the secondary driving wheel 55 through the crawler belt 56, the connecting column 57 is arranged on the outer side of the secondary driving wheel 55, the rotary table.
The rotating motor 52 is started, the output end of the rotating motor 52 drives the rotating shaft 53 to rotate, the rotating shaft 53 drives the driving wheel 54 to rotate, the driving wheel 54 rotates to drive the secondary driving wheel 55 to rotate through the crawler 56, the secondary driving wheel 55 rotates to drive the forming wire roll 59 on the rotating disc 58 to rotate, and the forming wire on the forming wire roll 59 wraps the glass fiber yarn formed by film pressing to draw out threads.
Supporting base 51 one side is equipped with reference column 510, and reference column 510 rotates to be connected on supporting base 51, and reference column 510 top and secondary driving wheel 55 fastening connection, reference column 510 play the supporting role to secondary driving wheel 55.
The supporting base 51 is provided with a positioning pipe 511 which is fixedly connected, the positioning pipe 511 penetrates through the supporting base 51, the secondary driving wheel 55 and the turntable 58, and meanwhile, the positioning pipe 511 is rotatably connected with the secondary driving wheel 55 and the turntable 58; the film-pressed glass fiber yarns penetrate through one end of the positioning tube 511 and penetrate out of the other end of the positioning tube 511, and the forming threads are coiled on the film-pressed glass fiber yarns penetrating out of the positioning tube 511.
A telescopic cylinder 512 is arranged on one side of the secondary driving wheel 55, which is positioned on the turntable 58, a supporting block 513 is arranged at the top end of a telescopic rod of the telescopic cylinder 512, one end of the supporting block 513 is fixedly connected with an adjusting disc 514, an adjusting hole 515 is arranged on the adjusting disc 514, and the positioning pipe 511 passes through the adjusting disc 514 and is rotatably connected with the adjusting disc 514; the forming wire on the forming wire roll 59 passes through the adjusting hole 515, threads are drawn on the film pressing forming glass fiber yarn passing through the positioning tube 511, when the inclination angle of the drawn threads needs to be adjusted, the telescopic cylinder 512 is opened, the telescopic rod of the telescopic cylinder 512 drives the adjusting disc 514 to move, and then the inclination angle of the forming wire is adjusted, so that the inclination angle of the drawn threads is adjusted.
The tensioning tubes 516 are arranged in the adjusting holes 515, the tensioning tubes 516 are fixedly connected with the inner walls of the adjusting holes 515, the tensioning tubes 516 penetrate through the adjusting holes 515, and arc-shaped chamfers are formed on the inner walls of the two top ends of the tensioning tubes 516; the forming wire on the forming wire roll 59 is threaded through the tensioning tube 516 to thread the film forming fiberglass yarn that exits the positioning tube 511.
The peripheral wall of the upper end of the tensioning tube 516 is provided with a rectangular hole 517, the inner sides of the adjusting discs 514 are symmetrically provided with limiting blocks 518, the limiting blocks 518 are provided with bolts 519, the bolts 519 are in threaded fit connection with the limiting blocks 518, and the lower ends of the bolts 519 are provided with extrusion blocks 520; when the forming wire is slightly loosened during use, the bolt 519 is screwed on to tighten the forming wire.
A use method of an automatic production operation device of a glass fiber reinforced plastic anchor rod comprises the following steps:
firstly, winding glass fiber yarns on a glass fiber yarn roll 11, and compounding resin ingredients on the glass fiber yarns through a resin container 3 to form glass fiber yarns compounded with the resin ingredients;
secondly, carrying out film pressing molding on the glass fiber yarns compounded with the resin ingredients through an anchor rod extruder 4 to form film pressing molded glass fiber sand;
thirdly, the glass fiber yarn formed by pressing the film enters the thread winding equipment 5 through the positioning pipe 511, when the glass fiber formed by pressing the film passes through the outlet of the positioning pipe 511, the secondary driving wheel 55 rotates to drive the forming wire coil 59 on the turntable 58 to rotate, the forming wire on the forming wire coil 59 wraps the glass fiber yarn formed by pressing the film to draw out threads, so as to form an uncured glass fiber reinforced plastic anchor rod, when the inclination angle of the drawn out threads needs to be adjusted, the telescopic cylinder 512 is started to adjust the inclination angle of the drawn out threads, and when the forming wire is slightly loosened in the using process, the bolt 519 is screwed, so that the forming wire is tensioned;
fourthly, the uncured glass fiber reinforced plastic anchor rod enters a drying box 6 for drying and curing to form a cured glass fiber reinforced plastic anchor rod;
and fifthly, the cured glass fiber reinforced plastic anchor rod is pulled to a cutting machine 8 through a tractor 7, and the cured glass fiber reinforced plastic anchor rod is cut.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (6)
1. An automatic production operation device for a glass fiber reinforced plastic anchor rod comprises a creel (1), wherein a plurality of glass fiber winding yarn rolls (11) are placed on the creel (1), and a supporting rack (2) is arranged on one side of the creel (1), and is characterized in that a resin container (3), an anchor rod extruding machine (4), a thread winding device (5) and a drying box (6) are sequentially placed at the upper end of the supporting rack (2), a traction machine (7) is arranged on one side of the supporting rack (2), and a cutting machine (8) is arranged on one side of the traction machine (7);
the thread winding equipment (5) comprises a supporting base (51), a rotating motor (52), a rotating shaft (53), a driving wheel (54), a secondary driving wheel (55), a crawler belt (56), a connecting column (57), a turntable (58) and a forming thread roll (59), wherein the supporting base (51) is fixed at the upper end of the supporting rack (2), the rotating motor (52) is arranged on one side of the supporting base (51), the rotating shaft (53) is arranged at the output end of the rotating motor (52), the driving wheel (54) is arranged at the top end of the rotating shaft (53), the secondary driving wheel (55) is arranged on one side of the driving wheel (54), the driving wheel (54) is connected with the secondary driving wheel (55) through the crawler belt (56), the connecting column (57) is arranged on the outer side of the secondary driving wheel (55), the turntable (58) is arranged at the top end of;
the secondary driving wheel (55) is located one side of the turntable (58) and is provided with a telescopic cylinder (512), the top end of a telescopic rod of the telescopic cylinder (512) is provided with a supporting block (513), one end of the supporting block (513) is fixedly connected with an adjusting disc (514), and the adjusting disc (514) is provided with an adjusting hole (515).
2. The automatic glass fiber reinforced plastic anchor rod production device as claimed in claim 1, wherein a positioning column (510) is arranged on one side of the supporting base (51), the positioning column (510) is rotatably connected to the supporting base (51), and the top end of the positioning column (510) is fixedly connected with the secondary driving wheel (55).
3. The automatic glass fiber reinforced plastic anchor rod production device as claimed in claim 1, wherein the supporting base (51) is provided with a positioning tube (511) fixedly connected with the supporting base, the positioning tube (511) penetrates through the supporting base (51), the secondary driving wheel (55) and the turntable (58), and the positioning tube (511) is rotatably connected with the secondary driving wheel (55) and the turntable (58).
4. An automatic glass steel anchor rod production device according to claim 3, wherein the positioning pipe (511) passes through the adjusting disk (514) and is rotatably connected with the adjusting disk (514).
5. The automatic glass fiber reinforced plastic anchor rod production device according to claim 4, wherein the adjusting hole (515) is internally provided with a tensioning tube (516), the tensioning tube (516) is fixedly connected with the inner wall of the adjusting hole (515), the tensioning tube (516) penetrates through the adjusting hole (515), and the inner walls of the two top ends of the tensioning tube (516) are provided with arc chamfers.
6. The automatic glass fiber reinforced plastic anchor rod production device according to claim 5, wherein a rectangular hole (517) is formed in the peripheral wall of the upper end of the tension pipe (516), limiting blocks (518) are symmetrically arranged on the inner side of the adjusting disc (514), bolts (519) are arranged on the limiting blocks (518), the bolts (519) are in threaded fit connection with the limiting blocks (518), and extrusion blocks (520) are arranged at the lower ends of the bolts (519).
Priority Applications (1)
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CN201811477898.6A CN109571997B (en) | 2018-12-05 | 2018-12-05 | Automatic production operation device for glass fiber reinforced plastic anchor rod |
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CN201811477898.6A CN109571997B (en) | 2018-12-05 | 2018-12-05 | Automatic production operation device for glass fiber reinforced plastic anchor rod |
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CN109571997A CN109571997A (en) | 2019-04-05 |
CN109571997B true CN109571997B (en) | 2021-05-14 |
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CN113997595A (en) * | 2021-10-29 | 2022-02-01 | 淮南市金德实业有限公司 | Manufacturing equipment and manufacturing method of glass fiber reinforced plastic anchor rod |
WO2024129023A1 (en) * | 2022-12-12 | 2024-06-20 | Subor Boru Sanayi̇ Ve Ti̇caret Anoni̇m Şi̇rketi̇ | Hybrid pipe production machine |
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CN201677519U (en) * | 2010-08-18 | 2010-12-22 | 张一平 | Manufacturing equipment of glass steel anchor rod |
CN104875400B (en) * | 2014-02-28 | 2017-08-25 | 郑州大学 | One kind winding fiber band and its manufacture method and corresponding glass fibre reinforced plastics rockbolts |
CN206406447U (en) * | 2016-12-13 | 2017-08-15 | 合肥合宁电工设备有限公司 | The position of wrapping machine and angle control system |
CN107627627A (en) * | 2017-09-26 | 2018-01-26 | 杨有锁 | Anchor pole automatic production line |
CN107627594A (en) * | 2017-10-21 | 2018-01-26 | 昆山吉玛格机械制造有限公司 | Multiple tube enhancing band wrapping machine |
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Denomination of invention: An automatic production and operation device for fiberglass anchor rods Granted publication date: 20210514 Pledgee: Postal Savings Bank of China Limited Shouxian sub branch Pledgor: HUAINAN JINDE INDUSTRY Co.,Ltd. Registration number: Y2024980007640 |
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