CN109571965A - A kind of collodion process equipment - Google Patents
A kind of collodion process equipment Download PDFInfo
- Publication number
- CN109571965A CN109571965A CN201811387908.7A CN201811387908A CN109571965A CN 109571965 A CN109571965 A CN 109571965A CN 201811387908 A CN201811387908 A CN 201811387908A CN 109571965 A CN109571965 A CN 109571965A
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- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000001514 detection method Methods 0.000 claims abstract description 62
- 238000003466 welding Methods 0.000 claims abstract description 45
- 238000001816 cooling Methods 0.000 claims abstract description 42
- 239000000463 material Substances 0.000 claims description 24
- 230000005611 electricity Effects 0.000 claims description 13
- 238000010438 heat treatment Methods 0.000 claims description 10
- 239000007787 solid Substances 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims 1
- 230000004807 localization Effects 0.000 claims 1
- 239000000835 fiber Substances 0.000 abstract description 10
- 230000007547 defect Effects 0.000 abstract description 6
- 238000012545 processing Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000013307 optical fiber Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a kind of collodion process equipments, comprising: rotating disc is provided at least one cooperation station on the rotating disc, and the cooperation station includes forming core shaft, press mechanism and encircles mechanism;The rotating disc outer its be provided at circumferentially spaced feed station, circle holding station, welding post, cooling station, detection station and assembly station, the cooperation station is matched with the feed station, circle holding station, welding post, cooling station, detection station, assembly station, is provided with driving motor below the rotating disc;Electric cabinet, PLC controller is provided in the electric cabinet, and the PLC controller is electrically connected with cooperation station, feed station, circle holding station, welding post, cooling station, detection station, assembly station.The present invention continuous, rapidly can carry out the package operation of collodion to fiber reel, greatly improve processing efficiency, ensure that the quality of product, reduce defect rate, and without human intervention.
Description
Technical field
The invention belongs to fiber reel processing technique field more particularly to a kind of collodion process equipments.
Background technique
Fiber reel, is mainly used for optical communication field, and the test aspect of optical cable construction and maintenance can coil optical fiber
Operation, to realize the collection to optical fiber, storage.
Fiber reel in process of production, needs to carry out package operation to disk body using soft collodion, to prevent subsequent optical
Fibre is damaged during storage, and at present for the package of collodion, manual type progress, i.e. operator couple is usually used
Fiber reel carries out the package of collodion one by one, has the disadvantage that inefficiency using manual type operation, is easy to cause product
Inferior quality, defect rate is high, and manual operation needs to consume a large amount of manpowers, is unable to satisfy the demand of modernization high-speed production.
Summary of the invention
The present invention overcomes the deficiencies in the prior art, provide a kind of collodion process equipment, can it is continuous, rapidly to optical fiber
Disk carries out the package operation of collodion, greatly improves processing efficiency, ensure that the quality of product, reduces defect rate, and
Without human intervention.
In order to achieve the above objectives, the technical solution adopted by the present invention are as follows: a kind of collodion process equipment, comprising: rotating disc, institute
It states and is provided at least one cooperation station on rotating disc, the cooperation station includes forming core shaft, press mechanism and encircles machine
Structure;The rotating disc outer its be provided at circumferentially spaced feed station, circle holding station, welding post, cooling station, detection station
And assembly station, the cooperation station and the feed station, circle holding station, welding post, cooling station, detection station,
Assembly station matches, and is provided with driving motor below the rotating disc;Electric cabinet is provided with PLC control in the electric cabinet
Device, the PLC controller and cooperation station, feed station, circle holding station, welding post, cooling station, detection station, assembly
Station is electrically connected.
In a preferred embodiment of the present invention, the forming core shaft is connect by mandrel fixed plate with the rotating disc, institute
Press mechanism is stated to be located at right above the forming core shaft and connect by pushing connecting plate with the mandrel fixed plate, the pushing
Mechanism includes lower air cylinder and pushes inductor, and the tailpiece of the piston rod of the lower air cylinder is provided with briquetting, the pushing inductor
On the cylinder body of the lower air cylinder, the mechanism of encircling is connect by encircling fixed frame with the rotating disc, described to encircle
Mechanism includes encircling hand, encircling pushing block and encircle cylinder, it is described encircle hand quantity be two and by encircle connecting rod with it is described
Pushing block connection is encircled, the pushing block of encircling is connect by encircling link block with the tailpiece of the piston rod for encircling cylinder, when the ring
Embrace cylinder by it is described encircle pushing block make it is described encircle hand and carry out encircling operation when, it is described to encircle hand and the forming core shaft matches
It closes.
In a preferred embodiment of the present invention, the feed station includes supporting mechanism, pusher, merry-go-round type bunker mechanism
With sucking disc mechanism, the pusher is connect by several columns with the supporting mechanism, and the merry-go-round type bunker mechanism is located at institute
It states above pusher, the sucking disc mechanism is corresponding with the merry-go-round type bunker mechanism position.
In a preferred embodiment of the present invention, the supporting mechanism includes feed frame and the feed on the feed frame
Plate, the pusher include pusher fixed plate, pusher cylinder and push plate, and the pusher fixed plate passes through column and the feed
Plate connects, and Photoelectric Detection group is provided in the pusher fixed plate, and the pusher cylinder is fixed below the pusher fixed plate,
The push plate quantity is several and is connect by push plate link block with the piston rod of the push plate cylinder, the merry-go-round type bunker machine
Structure includes rotation support plate, swivel plate and rotating electric machine, and the rotation support plate quantity is multiple and fixes positioned at the pusher
Above plate, collodion to be processed is placed in the rotation support plate, the swivel plate passes through several hanging pillars and rotation branch
Fagging connection, the rotating electric machine are connect by divider with the swivel plate, and the sucking disc mechanism includes sucker lifting cylinder,
The tailpiece of the piston rod of the sucker lifting cylinder is provided with sucker, and the sucker is used to adsorb the collodion in the rotation support plate,
So that collodion is fallen into pusher, then is released collodion by the push plate.
In a preferred embodiment of the present invention, the circle holding station includes positioning mechanism, the positioning mechanism and it is described at
Core barrel, press mechanism are encircled mechanism and are matched, and the positioning mechanism includes positioning tube, positioning cylinder and circle holding sensing chip, institute
It is corresponding with the forming core shaft position and match to state positioning tube, the tailpiece of the piston rod of the positioning cylinder is provided with positioning sliding
Block, the positioning sliding shoe are connect by being located by connecting plate with the positioning tube, and the circle holding sensing chip is located at positioning cunning
Motion block side.
In a preferred embodiment of the present invention, the welding post includes heating slider cylinder, support slider cylinder, welding
The sliding end of cylinder and welding sensing chip, the heating slider cylinder is provided with the heat block matched with the forming core shaft,
The sliding end of the support slider cylinder is provided with the supporting block matched with the forming core shaft, the piston of the weld cylinder
Rod end is provided with welding sliding shoe, and the welding sliding shoe passes through welded connecting plate and the heating slider cylinder, support slide unit
Cylinder connection, the welding sensing chip are located at the welding sliding shoe side.
In a preferred embodiment of the present invention, the cooling station includes refrigerating head, cools down cylinder and cooling sensing chip,
The refrigerating head is located at outside the forming core shaft and, the piston rod of the cooling cylinder and institute corresponding with the forming core shaft position
Refrigerating head connection is stated, the cooling sensing chip is located at the cooling cylinder side.
In a preferred embodiment of the present invention, the detection station include detection camera, detection cylinder, detection sensing chip with
Material returned slot, the detection camera is located above the forming core shaft and, the detection cylinder corresponding with the forming core shaft position
Tailpiece of the piston rod be provided with detection light source and substandard products material returned hand, the detection light source is matched with the detection camera, described secondary
Product material returned hand is matched with the forming core shaft, and the detection sensing chip is located at the detection cylinder side, the material returned slot with
The substandard products material returned palmistry cooperation.
In a preferred embodiment of the present invention, the assembly station includes that assembly cylinder, assembly slider cylinder and assembly are felt
Piece is answered, the assembly station is matched with external manipulator, and the tailpiece of the piston rod of the assembly cylinder passes through sliding shoe and the dress
Connected with slider cylinder, the sliding end of the assembly slider cylinder is provided with finished product material returned hand, the finished product material returned hand with it is described
Forming core shaft matches, and the assembly sensing chip is located at the assembly slider cylinder side.
In a preferred embodiment of the present invention, further includes: rack, the rotating disc are connected by disk backplate and the rack
Connect, several fixed frames be set in the rack, the fixed frame quantity be six and respectively with the feed station, circle holding work
Position, welding post, cooling station, detection station, assembly station match;Man-machine interface, the man-machine interface by boom with
The fixed frame connection, the man-machine interface and the PLC controller are electrically connected;Aerial electronic box, the aerial electronic box pass through
Connecting column is connect with the rotating disc;Substation electricity box, the substation electricity box quantity be six and respectively with the feed station, armful
Circle station, welding post, cooling station, detection station, assembly station match, the substation electricity box and the aerial electronic box electricity
Property connection.
The invention solves the defect existing in the background technology, the present invention have it is following the utility model has the advantages that
The present invention passes through cooperation station and feed station, circle holding station, welding post, cooling station, detection station, assembly
Station is used cooperatively, and is realized full-automatic package of the collodion on fiber reel, is avoided manual operation, greatly improve packet
Efficiency is wrapped up in, and reduces defect rate, ensure that the quality of product, can satisfy the production requirement of modernization.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples;
Fig. 1 is the overall structure diagram of the preferred embodiment of the present invention;
Fig. 2 is the partial structural diagram of the preferred embodiment of the present invention;
Fig. 3 is the structural schematic diagram that the preferred embodiment of the present invention cooperates station;
Fig. 4 is the structural schematic diagram that the preferred embodiment of the present invention is fed station;
In figure: 1, rack;2, rotating disc;3, cooperate station;31, forming core shaft;32, press mechanism;33, mechanism is encircled;
4, it is fed station;41, supporting mechanism;42, pusher;43, merry-go-round type bunker mechanism;44, sucking disc mechanism;5, circle holding station;51,
Positioning mechanism;6, welding post;7, cooling station;8, detection station;9, assembly station;10, man-machine interface;11, electric cabinet;
12, aerial electronic box;13, substation electricity box.
Specific embodiment
Presently in connection with drawings and examples, the present invention is described in further detail, these attached drawings are simplified signal
Figure, the basic structure of the invention will be illustrated schematically only, therefore it only shows the composition relevant to the invention.
As shown in Figures 1 to 4, a kind of collodion process equipment, comprising: rotating disc 2 is provided at least one on rotating disc 2
Cooperate station 3, cooperation station 3 is including forming core shaft 31, press mechanism 32 and encircles mechanism 33, its circumferential direction of 2 outer of rotating disc
It is arranged at intervals with feed station 4, circle holding station 5, welding post 6, cooling station 7, detection station 8 and assembly station 9, cooperation
Station 3 is matched with feed station 4, circle holding station 5, welding post 6, cooling station 7, detection station 8, assembly station 9, is rotated
It is provided with driving motor below disk 2, electric cabinet 11 is provided with PLC controller (model Omron CGRM) in electric cabinet 11,
PLC controller and cooperation station 3, feed station 4, circle holding station 5, welding post 6, cooling station 7, detection station 8, assembler
Position 9 is electrically connected.
Specifically, forming core shaft 31 is connect by mandrel fixed plate with rotating disc 2, and press mechanism 32 is located at forming core shaft 31
Surface and by push connecting plate connect with mandrel fixed plate, press mechanism 32 include lower air cylinder and pushing inductor, under
The tailpiece of the piston rod of air cylinder is provided with briquetting, pushes inductor and is located on the cylinder body of lower air cylinder, encircles mechanism 33 by encircling
Fixed frame is connect with rotating disc 2, and encircling mechanism 33 includes encircling hand, encircling pushing block and encircle cylinder, and encircling hand quantity is two
And connect by encircling connecting rod with pushing block is encircled, it encircles pushing block and is connected by encircling link block with the tailpiece of the piston rod for encircling cylinder
Connect, when encircle cylinder by encircle pushing block make to encircle hand carry out encircling operation when, encircle hand and matched with forming core shaft 31, formed
The presence of mandrel 31 can persistently position collodion, and to guarantee the stability of following process, and encircling mechanism 33 can be with molding
Mandrel 31 cooperates, and realizes and operates to the circle holding of collodion, after collodion enters circle holding station 5, encircles hand in the effect for encircling cylinder
Under, by collodion circle holding, and the presence of press mechanism 32, after capable of sensing that collodion completes circle holding pushing inductor, push
Cylinder is enough to compress the collodion for completing circle holding, and collodion is avoided to fall off from forming core shaft 31.
Specifically, feed station 4 includes supporting mechanism 41, pusher 42, merry-go-round type bunker mechanism 43 and sucking disc mechanism
44, pusher 42 is connect by several columns with supporting mechanism 41, and merry-go-round type bunker mechanism 43 is located at 42 top of pusher, is inhaled
Disc mechanism 44 is corresponding with 43 position of merry-go-round type bunker mechanism, and collodion is stored in merry-go-round type bunker mechanism 43, in the work of sucking disc mechanism 44
Under, collodion is set to enter pusher 42, then collodion is pushed on rotating disc 2 by pusher 42, with 31 position of forming core shaft
It is corresponding.
Further, supporting mechanism 41 includes feed frame and the feed plate on feed frame, and pusher 42 includes pushing away
Expect fixed plate, pusher cylinder and push plate, pusher fixed plate is connect by column with feed plate, is provided with photoelectricity in pusher fixed plate
Detection group, pusher cylinder are fixed below pusher fixed plate, and push plate quantity is several and passes through push plate link block and push plate gas
The piston rod of cylinder connects, and merry-go-round type bunker mechanism 43 includes rotation support plate, swivel plate and rotating electric machine, and rotation support plate quantity is
It is multiple and be located above pusher fixed plate, rotate and be placed with collodion to be processed in support plate, swivel plate by several hanging pillars with
Support plate connection is rotated, rotating electric machine is connect by divider with swivel plate, and sucking disc mechanism 44 includes sucker lifting cylinder, sucker
The tailpiece of the piston rod of lifting cylinder is provided with sucker, and sucker is used to adsorb the collodion in rotation support plate, collodion is made to fall into pusher
Structure 42, then released collodion by push plate, in merry-go-round type bunker mechanism 43, there are four rotate support plate, each rotation support for setting
It is provided with collodion on plate, under the action of rotating electric machine, realizes circulation feeding, then the sucker lifting cylinder of sucking disc mechanism 44
It drives collodion to move up and down by sucker, collodion is transported in pusher fixed plate, then push plate is passed through for glue by pusher cylinder
Cotton releases, and into rotating disc 2, and the Photoelectric Detection group being located in pusher fixed plate can be monitored the movement of collodion, and
Merry-go-round type bunker mechanism 43 is rotated afterwards, and the collodion in next rotation support plate is moved, and circulation carries out feed operation, guarantees
Efficiency.
Specifically, circle holding station 5 includes positioning mechanism 51, and positioning mechanism 51 and forming core shaft 31, are encircled press mechanism 32
Mechanism 33 matches, and positioning mechanism 51 includes positioning tube, positioning cylinder and circle holding sensing chip, positioning tube and 31 position of forming core shaft
Corresponding and match, the tailpiece of the piston rod of positioning cylinder is provided with positioning sliding shoe, and positioning sliding shoe passes through the plate and fixed of being located by connecting
Position cylinder connection, circle holding sensing chip are located at positioning sliding shoe side, when circle holding sensing chip monitors that cooperation station 3 is made in rotating disc 2
When turning to circle holding station 5 under, rotating disc 2 no longer rotates, and is used cooperatively by positioning mechanism 51 and cooperation station 3, energy
Enough to carry out circle holding operation to collodion, positioning tube first realizes the positioning to forming core shaft 31, and positioning cylinder realizes the fortune of positioning tube
Dynamic, circle holding sensing chip can incude whether forming core shaft 31 enters circle holding station 5, then under the action of cooperating station 3, realize
The circle holding of collodion is operated, in the present invention, positioning mechanism 51 is connect by support rod with rack 1.
Further, welding post 6 includes heating slider cylinder, support slider cylinder, weld cylinder and welds sensing chip,
The sliding end of heating slider cylinder is provided with the heat block matched with forming core shaft 31, and the sliding end of slider cylinder is supported to be arranged
There is the supporting block matched with forming core shaft 31, the tailpiece of the piston rod of weld cylinder is provided with welding sliding shoe, and welding sliding shoe is logical
It crosses welded connecting plate to connect with heating slider cylinder, support slider cylinder, welding sensing chip is located at welding sliding shoe side, works as weldering
It connects sensing chip and senses cooperation station 3 when turning to welding post 6 under rotating disc 2 acts on, rotating disc 2 no longer rotates, and is welding
Under the action of connecing cylinder, heat block is made to be located at 31 top of forming core shaft, supporting block is located in forming core shaft 31, in heating slide unit gas
It under the action of cylinder, contacts heat block with collodion, realizes the welding to collodion, and supporting block is in the effect of support slider cylinder
Under, it is bonded with 31 inner wall of forming core shaft, realizes welding support operation, wherein heat block is provided with close to 31 one end of forming core shaft
Heating rod and thermocouple, to guarantee smoothly to be subjected to collodion, in the present invention, welding post 6 passes through branch
Strut is connect with rack 1.
Specifically, cooling station 7 includes that refrigerating head, cooling cylinder and cooling sensing chip, refrigerating head are located at forming core
Axis 31 is outer and corresponding with 31 position of forming core shaft, and the piston rod of cooling cylinder is connect with refrigerating head, and cooling sensing chip is located at cooling
Cylinder side, when cooling sensing chip monitors that cooperation station 3 enters cooling station 7, rotating disc 2 is no longer rotated, in cooling air
Under the action of cylinder, pushes refrigerating head to reach 31 top of forming core shaft, realize the cooling to collodion, wherein refrigerating head includes several
Tracheae, tracheae are passed through the lower gas of temperature, and the position for welding collodion is cooling, and in the present invention, cooling station 7 passes through support
Bar is connect with rack 1.
Specifically, detection station 8 includes detection camera, detection cylinder, detection sensing chip and material returned slot, and detection camera is located at
Above forming core shaft 31 and corresponding with 31 position of forming core shaft, the tailpiece of the piston rod for detecting cylinder is provided with detection light source and moves back with substandard products
Expect that hand, detection light source are matched with detection camera, substandard products material returned hand is matched with forming core shaft 31, and detection sensing chip is located at detection
Cylinder side, material returned slot and substandard products material returned palmistry cooperate, when detection sensing chip monitors that cooperation station 3 enters detection station 8,
Rotating disc 2 no longer rotates, and detection cylinder will test light source and substandard products material returned hand is sent into, and then detects camera and passes through detection light source pair
Collodion is detected, for example non-defective unit, then enters next station, for example substandard products, then drives substandard products material returned hand will by detection cylinder
Collodion is taken off, and flows out from material returned slot, and in the present invention, detection station 8 is connect by support rod with rack 1.
Further, assembly station 9 includes assembly cylinder, assembly slider cylinder and assembly sensing chip, assembly station 9 and outer
Portion's manipulator matches, and the tailpiece of the piston rod for assembling cylinder is connect by sliding shoe with assembly slider cylinder, assembles slider cylinder
Sliding end is provided with finished product material returned hand, and finished product material returned hand is matched with forming core shaft 31, and assembly sensing chip is located at assembly slide unit gas
Cylinder side, when assembly sensing chip monitors that cooperation station 3 enters assembly station 9, rotating disc 2 is no longer rotated, external mechanical
Under the action of hand, fiber reel is put into assembly station 9, cylinder is then assembled and drives finished product material returned hand will by assembly slider cylinder
Collodion takes off to fiber reel, completes assembly manipulation, and the fiber reel that then assembly is completed in external manipulator carrying exits assembler
Position 9, in the present invention, assembly station 9 are connect by support rod with rack 1.
Specifically, further includes: rack 1, rotating disc 2 are connect by disk backplate with rack 1, if being arranged in rack 1 solid
Determine frame, fixed frame quantity be six and respectively with feed station 4, circle holding station 5, welding post 6, cooling station 7, detection station
8, assembly station 9 matches, man-machine interface 10, and man-machine interface 10 is connect by boom with fixed frame, and man-machine interface 10 and PLC are controlled
Device processed is electrically connected, aerial electronic box 12, and aerial electronic box 12 is connect by connecting column with rotating disc 2, substation electricity box 13, substation electricity box
13 quantity be six and respectively with feed station 4, circle holding station 5, welding post 6, cooling station 7, detection station 8, assembler
Position 9 matches, and substation electricity box 13 and aerial electronic box 12 are electrically connected, and in the present invention, rack 1 plays the role of integrated support, Gu
Determining frame can be realized positioning to each station, and manual operation, simplified control, aerial electronic box are convenient in the use of man-machine interface 10
12 can be realized whole power supply, and substation electricity box 13 can respectively be powered each station, guarantee the stability of electricity consumption,
In addition, being additionally provided with driving motor below rotating disc 2, the rotation of rotating disc 2 is realized by driving motor.
To sum up, the present invention passes through cooperation station 3 and feed station 4, circle holding station 5, welding post 6, cooling station
7, detection station 8, assembly station 9 are used cooperatively, and are realized full-automatic package of the collodion on fiber reel, are avoided artificial behaviour
Make, greatly improves package efficiency, and reduce defect rate, ensure that the quality of product, can satisfy the life of modernization
Production demand.
Based on the above description of the preferred embodiments of the present invention, through the above description, related personnel completely can be with
Without departing from the scope of the technological thought of the present invention', various changes and amendments are carried out.The technical scope of this invention
It is not limited to the contents of the specification, it is necessary to determine the technical scope according to the scope of the claims.
Claims (10)
1. a kind of collodion process equipment characterized by comprising
Rotating disc is provided at least one cooperation station on the rotating disc, and the cooperation station includes forming core shaft, lower press
Structure and encircle mechanism;The rotating disc outer its be provided at circumferentially spaced feed station, circle holding station, welding post, cooling
Station, detection station and assembly station, the cooperation station and the feed station, circle holding station, welding post, bosher
Position, detection station, assembly station match, and are provided with driving motor below the rotating disc;
Electric cabinet is provided with PLC controller, the PLC controller and cooperation station, feed station, circle holding in the electric cabinet
Station, welding post, cooling station, detection station, assembly station are electrically connected.
2. a kind of collodion process equipment according to claim 1, which is characterized in that the forming core shaft is fixed by mandrel
Plate is connect with the rotating disc, and the press mechanism is located at right above the forming core shaft and by pushing connecting plate and the core
Axis fixing plate connection, the press mechanism include lower air cylinder and push inductor, and the tailpiece of the piston rod of the lower air cylinder is arranged
There is briquetting, the pushing inductor is located on the cylinder body of the lower air cylinder, and the mechanism of encircling is by encircling fixed frame and institute
State rotating disc connection, the mechanism of encircling includes encircling hand, encircling pushing block and encircle cylinder, it is described encircle hand quantity be two and
It is connect by encircling connecting rod with the pushing block of encircling, the pushing block of encircling is by encircling link block and the work for encircling cylinder
The connection of stopper rod end, when it is described encircle cylinder by it is described encircle pushing block make it is described encircle hand and carry out encircling operation when, it is described to encircle
Hand is matched with the forming core shaft.
3. a kind of collodion process equipment according to claim 1, which is characterized in that the feed station includes support machine
Structure, pusher, merry-go-round type bunker mechanism and sucking disc mechanism, the pusher are connected by several columns and the supporting mechanism
It connects, the merry-go-round type bunker mechanism is located above the pusher, the sucking disc mechanism and the merry-go-round type bunker mechanism position pair
It answers.
4. a kind of collodion process equipment according to claim 3, which is characterized in that the supporting mechanism include feed frame with
Feed plate on the feed frame, the pusher include pusher fixed plate, pusher cylinder and push plate, and the pusher is solid
Fixed board is connect by column with the feed plate, and Photoelectric Detection group is provided in the pusher fixed plate, and the pusher cylinder is solid
Below the pusher fixed plate, the push plate quantity is several and the work for passing through push plate link block and the push plate cylinder
Stopper rod connection, the merry-go-round type bunker mechanism include that rotation support plate, swivel plate and rotating electric machine, the rotation support plate quantity are
It is multiple and be located above the pusher fixed plate, collodion to be processed is placed in the rotation support plate, the swivel plate leads to
It crosses several hanging pillars to connect with the rotation support plate, the rotating electric machine is connect by divider with the swivel plate, the suction
Disc mechanism includes sucker lifting cylinder, and the tailpiece of the piston rod of the sucker lifting cylinder is provided with sucker, and the sucker is for adsorbing
Collodion in the rotation support plate makes collodion fall into pusher, then is released collodion by the push plate.
5. a kind of collodion process equipment according to claim 1, which is characterized in that the circle holding station includes localization machine
Structure, the positioning mechanism and the forming core shaft, press mechanism are encircled mechanism and are matched, the positioning mechanism include positioning tube,
Positioning cylinder and circle holding sensing chip, the positioning tube is corresponding with the forming core shaft position and matches, the positioning cylinder
Tailpiece of the piston rod is provided with positioning sliding shoe, and the positioning sliding shoe is connect by being located by connecting plate with the positioning tube, and described armful
Circle sensing chip is located at the positioning sliding shoe side.
6. a kind of collodion process equipment according to claim 1, which is characterized in that the welding post includes heating slide unit
Cylinder, support slider cylinder, weld cylinder and welding sensing chip, it is described heating slider cylinder sliding end be provided with it is described at
The sliding end of the heat block that core barrel matches, the support slider cylinder is provided with the support matched with the forming core shaft
Block, the tailpiece of the piston rod of the weld cylinder are provided with welding sliding shoe, the welding sliding shoe by welded connecting plate with it is described
Slider cylinder, support slider cylinder connection are heated, the welding sensing chip is located at the welding sliding shoe side.
7. a kind of collodion process equipment according to claim 1, which is characterized in that the cooling station include refrigerating head,
Cooling cylinder and cooling sensing chip, it is outside and corresponding with the forming core shaft position that the refrigerating head is located at the forming core shaft,
The piston rod of the cooling cylinder is connect with the refrigerating head, and the cooling sensing chip is located at the cooling cylinder side.
8. a kind of collodion process equipment according to claim 1, which is characterized in that the detection station includes detection phase
Machine, detection cylinder, detection sensing chip and material returned slot, the detection camera positioned at the forming core shaft top and with the forming core
Shaft position is corresponding, and the tailpiece of the piston rod of the detection cylinder is provided with detection light source and substandard products material returned hand, the detection light source and institute
It states detection camera to match, the substandard products material returned hand is matched with the forming core shaft, and the detection sensing chip is located at the inspection
Cylinder side is surveyed, the material returned slot and the substandard products material returned palmistry cooperate.
9. a kind of collodion process equipment according to claim 1, which is characterized in that the assembly station includes assembly gas
Cylinder, assembly slider cylinder and assembly sensing chip, the assembly station are matched with external manipulator, the piston of the assembly cylinder
Rod end is connect by sliding shoe with the assembly slider cylinder, and the sliding end of the assembly slider cylinder is provided with the finished product material returned
Hand, the finished product material returned hand are matched with the forming core shaft, and the assembly sensing chip is located at the assembly slider cylinder side.
10. a kind of collodion process equipment according to claim 1, which is characterized in that further include:
Rack, the rotating disc are connect by disk backplate with the rack, and several fixed frames are arranged in the rack, described solid
Determine frame quantity be six and respectively with the feed station, circle holding station, welding post, cooling station, detection station, assembler
Position matches;
Man-machine interface, the man-machine interface are connect by boom with the fixed frame, the man-machine interface and the PLC controller
It is electrically connected;
Aerial electronic box, the aerial electronic box are connect by connecting column with the rotating disc;
Substation electricity box, the substation electricity box quantity be six and respectively with the feed station, circle holding station, welding post, cold
But station, detection station, assembly station match, and the substation electricity box and the aerial electronic box are electrically connected.
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CN201811387908.7A CN109571965A (en) | 2018-11-21 | 2018-11-21 | A kind of collodion process equipment |
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