CN109566802B - Production process and production line of beverage capable of improving cardiovascular disease - Google Patents
Production process and production line of beverage capable of improving cardiovascular disease Download PDFInfo
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- CN109566802B CN109566802B CN201811466112.0A CN201811466112A CN109566802B CN 109566802 B CN109566802 B CN 109566802B CN 201811466112 A CN201811466112 A CN 201811466112A CN 109566802 B CN109566802 B CN 109566802B
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Abstract
The invention discloses a production process of a beverage capable of improving cardiovascular diseases, which comprises the following steps: s100, screening raw materials; s200, extruding the raw materials, steaming and softening for many times, piling and cooking to obtain a solid matter and a liquid matter, and adding the fruit extract into the liquid matter to obtain a beverage mixture; s300, purifying the drinking water, and dividing the drinking water into isothermal water and normal-temperature water; s400, adding normal-temperature water into a beverage mixture and mixing in a mixing container, adding the constant-temperature water into solids, separating liquid, mixing, cooling and forming, and further providing a production line for improving cardiovascular beverages.
Description
Technical Field
The invention relates to the technical field of production of dark tea Fuzhuan tea, in particular to a production process and a production line of a beverage capable of improving cardiovascular diseases.
Background
At present, the dark tea is one of six basic tea types, and the dark Fu tea is the most distinctive product in the dark tea and is post-fermented tea. The basic process flow of the dark tea comprises the steps of green removing, primary kneading, pile fermentation, secondary kneading and drying. The black Fu tea is further processed on the basis of the process of the black tea, and is subjected to the working procedures of material selection, screening, pile fermentation, pressing, flower formation, drying and the like, so that a special golden flower component is generated, the golden flower is a special procedure of flower formation in the processing and manufacturing process, and a substance called eurotium cristatum, namely aspergillus guanfaciei is specially cultured in a brick of the black tea, and the herb tea is a botanical tea with the source name of white hairy honeysuckle flower (Calvata).
The production process of the black Fu tea in the current market is different, the production period is longer, the production efficiency is low for more than 5 years at most, the cost is not facilitated, a simple fermentation process is usually adopted at present, the fermentation time is long, whether golden flowers appear in the later period or not is difficult to control, the tea contains caffeine, the tea has an irritation effect on the heart, and the tea is not beneficial to people with weak heart functions.
In addition, the raw materials in the Fuzhuan tea beverage produced at present can not be fully utilized in the production process, so that the production cost of the Fuzhuan tea beverage is improved, and the single mixing mode is not beneficial to the forming of the Fuzhuan tea beverage in the production process, so that the quality and the taste of the beverage are influenced.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a production process and a production line of a beverage capable of improving the cardiovascular disease, which not only effectively utilize the beneficial components in the black Fuzhuan tea and reduce the production cost, but also improve the forming effect of the Fuzhuan tea beverage through a special treatment mode, improve the quality and the taste of the beverage, effectively improve the effect of improving the cardiovascular disease, and effectively solve the problems provided by the background technology.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a production process of a beverage capable of improving cardiovascular disease comprises the following steps:
s100, selecting black Fu tea meeting the requirements, and screening to obtain a screening raw material;
s200, extruding the screened raw materials obtained in the step, steaming and softening for multiple times, piling and cooking to obtain solid and liquid, and adding a fruit extract into the liquid to obtain a beverage mixture;
s300, purifying the drinking water, and dividing the drinking water into two parts, wherein one part is the heated isothermal water, and the other part is the normal temperature water;
s400, adding normal-temperature water into the drink mixture, mixing in a mixing container, heating the constant-temperature water until steam is added into the solid, heating, extruding, separating out liquid, adding into the mixing container, and cooling to normal temperature to obtain the formed drink.
Further, the black Fu tea selected in the step S100 is a black raw tea with uniform size and full color, and the screening process specifically comprises the following steps: adding the selected raw materials of the black Fu tea into a container with an upper screen and a lower screen, stirring the accumulated black Fu tea by a stirrer, introducing normal-temperature nitrogen from the surface of the stirrer and the side surface of the container, continuously impacting upwards, stopping introducing the nitrogen until no obvious fine impurities rise, screening the impurities from a bottom screen, and finishing the screening of the materials.
Further the steaming process of step S200 is:
adding the extruded screening raw material into a steaming container for rotary stirring until the screening raw material is not obviously deposited;
introducing high-pressure steam into the rotary stirring position to keep the screened raw materials in a floating state;
introducing ascending steam from the bottom of the steaming container for 10-15 min, and controlling the water content to be 30-35%;
and stopping introducing the steam after the requirement is met, and finishing the steaming treatment.
Further, the fruit extract in the step S200 comprises blueberry juice, pomegranate pulp juice, kiwi fruit juice and hawthorn juice, and the ratio of the blueberry juice to the pomegranate pulp juice to the kiwi fruit juice to the hawthorn juice is (2-3): 3-5): 3-4): 1-3.
Further, the specific process of step S300 is:
s301, selecting purified water according to a proportion, and adding the purified water into a closed water container after passing through an activated carbon filter screen;
s302, carrying out photocatalytic primary purification through ultraviolet irradiation, stopping irradiation after 5-10 min, heating water to boil, filtering gas from the top through a polymer film, and keeping the temperature for more than 30 min;
and S303, dividing the hot water in the water container into two parts according to an equal proportion, wherein one part is isothermal water, and the other part is cooled to normal temperature to obtain normal-temperature water.
Further, the specific process of step S400 is:
adding normal-temperature water into the drink mixture, mixing in a mixing container, and stirring to obtain a suspension;
heating isothermal water until steam is introduced into the solid continuously, and reducing the introduction speed of the steam after the steam completely covers the surface of the solid;
rolling the solid with the surface covered with steam, and simultaneously applying a vibration effect until liquid is separated out;
separating the separated liquid, adding the separated liquid into a mixing container, cooling to normal temperature to obtain a formed beverage, adding isothermal water into rolled solids to obtain residue liquid, filtering the residue liquid by a molecular sieve to remove residues, separating and cooling to normal temperature to obtain secondary normal-temperature water, and using the secondary normal-temperature water for subsequent preparation processes.
The invention also discloses a production line of the beverage capable of improving the cardiovascular performance, which comprises a loading cylinder for loading materials, wherein the side surface of the loading cylinder is connected with a multiple screening mechanism for primary treatment of the materials, the bottom end of the loading cylinder is connected with a treatment mixing mechanism for mixing the materials, the side surface of the loading cylinder is also connected with a water dividing water tank divided into two parts for purifying and classifying the beverage by water, and the water classified by the water dividing water tank is respectively added into the treatment mixing mechanism to be mixed with the treated raw materials to finish the preparation of the beverage.
Furtherly multiple screening mechanism is including connecting the screening section of thick bamboo on dress section of thick bamboo side top, screen cloth about both ends are all installed about the screening section of thick bamboo, screening section of thick bamboo is inside to be connected with the drive shaft through the link, the drive shaft surface evenly is connected with a plurality of and stirs the board, it is provided with the fumarole to stir the board surface, and screening section of thick bamboo side is provided with the air duct, and screening section of thick bamboo side is connected with dress section of thick bamboo through interface channel.
Further handle the hybrid mechanism including connecting at the processing section of thick bamboo of putting bobbin base end, it is connected with steam conduit to handle bobbin base end, and handles a section of thick bamboo inside and be provided with the agitator, and handles bobbin base portion and still install heating resistor, it has the fly leaf that can overturn to handle a section of thick bamboo side through rotary rod connection, it is provided with the open slot that matches with the fly leaf to handle a section of thick bamboo side, the open slot bottom is connected with the slope net of unloading, slope is unloaded the net bottom and is installed and connect a liquid section of thick bamboo, and end-to-end connection connects a solid section of thick bamboo, and connects a liquid bobbin base end to be connected with a shaping section of thick bamboo through the connecting pipe, the water tank that divides is connected and is connecing a liquid bobbin top.
Further connect solid inside rolling mechanism that still installs of a section of thick bamboo, rolling mechanism is including installing the crane that connects solid side of a section of thick bamboo, be connected with rotatory roller on the crane, the inside a plurality of trembler that still is provided with of rotatory roller, connect solid bottom of a section of thick bamboo to be connected with a shaping section of thick bamboo through connecing the siphunculus, and connect to be provided with the valve on the siphunculus, connect solid side of a section of thick bamboo to be connected with diversion water tank one side through the water injection pipe, connect solid side of a section of thick bamboo still to be connected with the water storage pipe, water storage pipe end-to-end connection has the water storage box, and the molecular sieve is installed to the water storage pipe initiating terminal.
Compared with the prior art, the invention has the beneficial effects that:
(1) according to the invention, the raw material of the black Fu tea is treated in a step-by-step treatment mode, so that the beneficial components in the black Fu tea are fully separated out, the forming effect of the Fu tea beverage is accelerated, the components in the raw material can be effectively utilized, and the production cost is reduced;
(2) the original mouthfeel of the Fu tea is kept, and the fruit additive is added, so that the mouthfeel is improved, and the effect of improving the cardiovascular system is enhanced.
Drawings
FIG. 1 is a schematic view of the working flow of the production process of the present invention;
FIG. 2 is a schematic view of the overall structure of the production line of the present invention;
fig. 3 is a schematic structural diagram of a rolling mechanism of the invention.
Reference numbers in the figures:
1-placing a cylinder; 2-multiple screening mechanisms; 3-treating the mixing mechanism; 4-a water dividing tank; 5-a rolling mechanism; 6-a water storage tank;
201-screening cylinder; 202-upper and lower screens; 203-a connecting frame; 204-a drive shaft; 205-a stirring plate; 206-gas injection holes; 207-airway tube; 208-connecting the channel;
301-treatment cylinder; 302-a steam line; 303-an agitator; 304-a heating resistor; 305-rotating bar; 306-a movable plate; 307-open slots; 308-inclined discharge net; 309-liquid receiving cylinder; 310-connecting and fixing cylinder; 311-connecting tube; 312-a forming drum;
501-a lifting frame; 502-rotating rollers; 503-vibrating piece; 504-a communicating pipe; 505-a water injection pipe; 506-molecular sieve; 507-water storage pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the invention provides a production process of a beverage capable of improving cardiovascular disease, which comprises the following steps:
s100, selecting black Fu tea meeting the requirements, screening to obtain screening raw materials, selecting high-quality raw materials and carrying out screening treatment before making, so that the quality of the raw materials can be effectively improved, sufficient guarantee is provided for subsequent making of shaped drinks, and the quality of the prepared Fu tea drinks is improved.
The dark green tea selected in the step S100 is the dark green tea which is uniform in size, neat and full in color, the content of beneficial ingredients in the dark green tea is improved, and the screening process specifically comprises the following steps: adding the selected raw materials of the black Fu tea into a container with an upper screen and a lower screen, stirring the accumulated black Fu tea by a stirrer, introducing normal-temperature nitrogen from the surface of the stirrer and the side surface of the container, continuously impacting upwards, stopping introducing the nitrogen until no obvious fine impurities rise, screening the impurities from a bottom screen, and finishing the screening of the materials.
When carrying out the screening, add the raw materials of choosing among the container of upper and lower screen cloth structure, at first stir accumulational black fu tea raw materials through the agitator, make can not excessively pile up between the raw materials, under the stirring effect of agitator, upwards strike through the nitrogen gas that lasts to let in, separate totally between the black fu tea raw materials, through the atmospheric pressure effect that lasts the nitrogen gas production, be favorable to the separation of the great impurity that contains in the black fu tea raw materials on the one hand, on the other hand is under the impact of air current, make the fine debris that stops on black fu tea raw materials blade surface separated out, and the screen cloth structure from upper portion is separated out, thereby accomplish the disengaging process of black fu tea raw materials, through the effective processing to black fu tea raw materials, the impurity that exists has been eliminated to the efficient, improve the quality of black fu tea.
S200, the screening raw materials obtained in the above steps are extruded, and after multiple steaming softening, the pile fermentation and the cooking juice obtain solids and liquid, the fruit extract is added into the liquid to obtain a beverage mixture, the black Fu tea raw materials are separated into the solids and the liquid through a series of processing modes, and subsequent processing processes are respectively carried out, so that the output efficiency of the black Fu tea is greatly improved, and the problem of waste of the black Fu tea raw materials is effectively solved in the traditional production and processing technology.
And by adding the fruit extract into the precipitated liquid, the original components of the black fu tea are kept, meanwhile, the effect of the formed beverage is enhanced by using the fruit extract with the effect of improving the cardiovascular system, the taste of the formed beverage is effectively improved, and the special aroma of the fruit is utilized to meet the demand of different crowds on the introduction of the black fu tea beverage.
The steaming process of the step S200 is:
adding the extruded screening raw material into a steaming container for rotary stirring until the screening raw material is not obviously deposited;
introducing high-pressure steam into the rotary stirring position to keep the screened raw materials in a floating state;
introducing ascending steam from the bottom of the steaming container for 10-15 min, and controlling the water content to be 30-35%;
and stopping introducing the steam after the requirement is met, and finishing the steaming treatment.
The raw material of the black Fu tea is softened by steaming, so that the subsequent extraction and precipitation processes are facilitated, and the yield of beneficial ingredients is increased.
Firstly, the raw materials are dispersed in a rotary stirring mode, and then high-pressure steam is continuously introduced, so that the high-pressure steam can be distributed at each part of the screened raw materials, the contact area between the high-pressure steam and the surface of the raw materials is increased, and the steaming softening effect of the raw materials is improved.
The specific processes of piling and cooking juice are as follows:
piling the steamed raw tea into a tower shape, wherein the pile height is 1.5-2 m, the temperature is controlled to be 65-75 ℃, the pile fermentation time is 24-36 hours, the control index is yellow-brown, and the leaf quality is soft;
weighing 5-8 parts of King tea by weight, adding about 50 parts of water, decocting in a stainless steel cooking pot for 1-1.5 hours, filtering out solids, continuously decocting and concentrating to about 30 parts by weight of total volume to obtain King tea juice, spraying 5-10 parts of tea juice into piled raw tea, uniformly mixing in a stirring manner, controlling the water content of the raw tea to be 22-30%, and separating solid from liquid to obtain solid and liquid respectively.
The fruit extracts in the step S200 comprise blueberry juice, pomegranate pulp juice, kiwi fruit juice and hawthorn juice, and the ratio of the blueberry juice to the pomegranate pulp juice to the kiwi fruit juice to the hawthorn juice is (2-3): (3-5): (3-4): 1-3).
The blueberry has high pectin content, can effectively reduce cholesterol, prevent arteriosclerosis and promote cardiovascular health;
the pomegranate fruit granules are sour, sweet, tasty and juicy, are rich in fruit sugars and high-quality protein, and have the effect of improving blood;
the kiwi fruit contains saccharides, vitamin B1, vitamin C, carotene, various mineral substances and the like, and the content of the vitamin C is 5-6 times of that of the equivalent citrus. The pectin contained in the beverage can reduce blood cholesterol concentration and prevent cardiovascular diseases;
abundant flavonoids and a large amount of vitamins in the hawthorn can effectively prevent the generation of free radicals, enhance the immunity of the body, enhance the appetite, improve the sleep, keep the calcium in bones and blood constant, and have the effects of expanding blood vessels, increasing the coronary blood flow, reducing the blood pressure and cholesterol, softening the blood vessels, promoting urination and tranquilizing, and the hawthorn also has the effect of strengthening the heart, so the hawthorn is particularly beneficial to heart diseases.
S300, purifying the drinking water, and dividing the drinking water into two parts, wherein one part is heated isothermal water, the other part is normal temperature water, and after purifying the drinking water, the drinking water is divided into two parts which are respectively acted on different types of raw materials, so that the dissolution degree of components in the black Fu tea in water can be accelerated, and the preparation effect is improved.
The specific process of step S300 is:
s301, selecting purified water according to a proportion, adding the purified water into a closed water container after passing through an activated carbon filter screen, and performing primary filtration by using the activated carbon filter screen to eliminate large-particle impurities;
s302, carrying out photocatalytic primary purification through ultraviolet irradiation, stopping irradiation after 5-10 min, sterilizing and disinfecting through photocatalysis, heating water to boil, filtering gas from the top through a polymer film, keeping the temperature for more than 30min, and simultaneously separating out impurity gas dissolved in the water in a heating evaporation mode to ensure the purity of the water;
and S303, dividing the hot water in the water container into two parts according to an equal proportion, wherein one part is isothermal water, and the other part is cooled to normal temperature to obtain normal-temperature water.
S400, adding normal-temperature water into the drink mixture, mixing in a mixing container, heating the constant-temperature water until steam is added into the solid, heating, extruding, separating out liquid, adding into the mixing container, cooling to normal temperature to obtain a formed drink,
the specific process of step S400 is:
adding normal-temperature water into the drink mixture, mixing in a mixing container, stirring to obtain a suspension, wherein the separated drink mixture is in a liquid state and is easy to mix and dissolve, and the beneficial ingredients in the drink mixture can be effectively reserved by adding the normal-temperature water for dissolving;
heating isothermal water until steam is introduced into the solid continuously until the steam completely covers the surface of the solid, reducing the introduction speed of the steam, softening the separated solid by introducing the steam-shaped isothermal water, fully absorbing moisture on the surface of the solid, contributing to further separation of beneficial components in the solid, and then reducing the introduction speed of the steam;
the solid with the surface covered with steam is subjected to rolling treatment, vibration is applied to the solid until liquid is separated out during rolling, and the water vapor absorbed in the solid and the water vapor on the surface are separated through repeated rolling treatment, so that the water vapor in the solid is further taken out of the components in the solid during separation, and the secondary solid-liquid separation process of the solid is completed.
Separating out the separated liquid, adding the separated liquid into a mixing container, controlling the concentration of the formed beverage, and cooling to normal temperature to obtain the formed beverage;
and simultaneously adding isothermal water into the rolled solids to obtain residue liquid, filtering the residue liquid through a molecular sieve, separating and cooling to normal temperature to obtain secondary normal-temperature water for a subsequent preparation process, further soaking the residual residue to completely dissolve the components in the water, and using the residual residue as the secondary normal-temperature water next time, so that the utilization rate of the components of the black fu tea can be effectively improved.
As shown in figures 2 and 3, the invention also provides a production line of the beverage capable of improving the cardiovascular performance, which comprises a loading cylinder 1 for loading materials, wherein the side surface of the loading cylinder 1 is connected with a multiple screening mechanism 2 for primary treatment of the materials, the bottom end of the loading cylinder 1 is connected with a treatment mixing mechanism 3 for mixing the materials, the side surface of the loading cylinder 1 is also connected with a water dividing water tank 4 divided into two parts for purifying and classifying the beverage by water, the water classified by the water dividing water tank 4 is respectively added into the treatment mixing mechanism 3 to be mixed with the treated raw materials to complete the preparation of the beverage, the multiple screening mechanism 2 is used for carrying out multiple treatments on the materials entering the loading cylinder 1, the impurities on the surface of the raw materials are effectively removed, the quality of the formed beverage is improved, and simultaneously, the treatment mixing mechanism 3 is used for carrying out single mixing treatment on the separated solid and liquid materials in the subsequent treatment process, the forming effect of the formed beverage is improved, and the problem of uneven forming of the black Fu tea can be effectively solved.
Then through the double air current effect of a plurality of fumaroles 206 on stirring board 205 surface and the air duct 207 of screening section of thick bamboo 201 bottom for black fu tea raw materials constantly assault by the air current and float, and increase the friction effect between the raw materials blade, the debris on raw materials blade surface drops with higher speed, and tiny debris rise under the air current effect and separate from the upper and lower screen 202 at top, and great debris separate from the upper and lower screen 202 at bottom, after accomplishing impurity separation, utilize connecting channel 208 to discharge black fu tea raw materials from connecting channel 208 to the packing section of thick bamboo 1 inside, be convenient for carry out subsequent processing.
The treatment mixing mechanism 3 comprises a treatment barrel 301 connected to the bottom end of a containing barrel 1, the bottom end of the treatment barrel 301 is connected with a steam pipeline 302, an agitator 303 is arranged in the treatment barrel 301, a heating resistor 304 is further installed at the bottom of the treatment barrel 301, the side surface of the treatment barrel 301 is connected with a reversible movable plate 306 through a rotating rod 305, the side surface of the treatment barrel 301 is provided with an open slot 307 matched with the movable plate 306, the bottom end of the open slot 307 is connected with an inclined discharging net 308, the bottom end of the inclined discharging net 308 is provided with a liquid receiving barrel 309, the tail end of the inclined discharging net is connected with a fixing barrel 310, the bottom end of the liquid receiving barrel 309 is connected with a forming barrel 312 through a connecting pipe 311, the water distribution tank 4 is connected to the top end of the liquid receiving barrel 309, the black fu tea raw material is discharged into the treatment barrel 301 through the containing barrel 1, the steam pipeline 302 is utilized for primary treatment, the black fu tea raw material is softened, and the uniform distribution of the black fu tea raw material is promoted under the rotating action of the agitator 303, the softening process is accelerated, and the heating of the heating resistor 304 is utilized to properly increase the temperature of the raw material of the black Fu-Fu tea, thereby being beneficial to the subsequent cooking process and realizing the solid-liquid separation of the raw material after the cooking is finished.
The separated solid and liquid matter is close to the open groove 307, the rotating rod 305 is rotated, the movable plate 306 is enabled to turn outwards, when the solid and liquid matter passes through the inclined discharging net 308, the liquid matter drops into the liquid receiving cylinder 309, the solid matter directly enters the solid receiving cylinder 310, solid and liquid separation is achieved, the liquid receiving cylinder 309 is discharged into the forming cylinder 312 through the connecting pipe 311, and the solid matter and the liquid matter are conveniently mixed after being separated.
Connect inside a liquid section of thick bamboo 309 to obtain mixed liquid through mixing with a part normal atmospheric temperature water in the water diversion water tank 4, utilize inside connecting pipe 311 to discharge into a shaping section of thick bamboo 312, and connect inside solid section of thick bamboo 310 through letting in behind the inside part isothermal steam of water diversion water tank 4, obtain liquid through the processing, also discharge into inside a shaping section of thick bamboo 312 through connecting pipe 311 to realize the mixture between two black fu tea mixing material, improve the dissolution mixing effect in the black fu tea raw materials.
Connect solid section of thick bamboo 310 inside still to install rolling mechanism 5, utilize rolling mechanism 5 to carry out extrusion treatment to the inside raw materials of solid section of thick bamboo 310, separate out the residual raw materials among them, rolling mechanism 5 is including installing crane 501 who connects solid section of thick bamboo 310 side, be connected with rotatory roller 502 on the crane 501, rotatory roller 502 inside still is provided with a plurality of trembler 503, connect solid section of thick bamboo 310 bottom to be connected with forming tube 312 through connecing siphunculus 504, and be provided with the valve on connecing siphunculus 504, connect solid section of thick bamboo 310 side to be connected with divide water tank 4 one side through water injection pipe 505, connect solid section of thick bamboo 310 side still to be connected with water storage pipe 507, water storage pipe 507 end-to-end connection has water storage box 6, and the molecular sieve 506 is installed to the water storage pipe 507 initiating terminal.
Adjust rotatory roller 502 to suitable height through the lift of crane 501, later utilize the rotation effect of rotatory roller 502 to carry out rotatory roll-in to the solid of solid section of thick bamboo 310 inside, promote the separation out of composition in the raw materials, simultaneously under the vibration effect of a plurality of tremblers 503, the separation of raffinate in the residue is with higher speed, raffinate after the separation adds the inside hybrid forming of shaping section of thick bamboo 312 through connecing siphunculus 504, after accomplishing liquid separation, the valve on connecing siphunculus 504 is closed, and pour into the water in the diversion water tank 4, discharge through water storage pipe 507 and use as secondary isothermal water, and before the discharge, filter the residue through molecular sieve 506 earlier, do not have the residue to appear when guaranteeing subsequent secondary isothermal water use, improve subsequent result of use, and carry out effective utilization to the residue, can effectively practice thrift the cost.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (4)
1. A production process of a beverage capable of improving cardiovascular diseases is characterized by comprising the following steps:
s100, selecting black Fu tea meeting the requirements, and screening to obtain a screening raw material;
s200, extruding the screened raw materials obtained in the step, steaming and softening for multiple times, piling and cooking to obtain solid and liquid, and adding a fruit extract into the liquid to obtain a beverage mixture, wherein the steaming and softening process comprises the following steps:
adding the extruded screening raw material into a steaming container for rotary stirring until the screening raw material is not obviously deposited;
introducing high-pressure steam into the rotary stirring position to keep the screened raw materials in a floating state;
introducing ascending steam from the bottom of the steaming container for 10-15 min, and controlling the water content to be 30-35%;
stopping introducing steam after the requirement is met, and finishing steaming treatment;
s300, purifying the drinking water, and dividing the drinking water into two parts, wherein one part is the heated isothermal water, and the other part is the normal temperature water;
s400, adding normal-temperature water into the drink mixture, mixing in a mixing container, heating the constant-temperature water until steam is added into the solid, heating, extruding, separating out liquid, adding into the mixing container, and cooling to normal temperature to obtain a finished drink, wherein the specific mixing process comprises the following steps:
adding normal-temperature water into the drink mixture, mixing in a mixing container, and stirring to obtain a suspension;
heating isothermal water until steam is introduced into the solid continuously, and reducing the introduction speed of the steam after the steam completely covers the surface of the solid;
rolling the solid with the surface covered with steam, and simultaneously applying a vibration effect until liquid is separated out;
separating the separated liquid, adding the separated liquid into a mixing container, cooling to normal temperature to obtain a finished product beverage, adding isothermal water into rolled solids to obtain a residue liquid, filtering the residue liquid by a molecular sieve to remove residues, separating and cooling to normal temperature to obtain secondary normal-temperature water for subsequent preparation;
the production line comprises a loading cylinder (1) for loading materials, wherein the side surface of the loading cylinder (1) is connected with a multiple screening mechanism (2) for primary treatment of the materials, the bottom end of the loading cylinder (1) is connected with a treatment mixing mechanism (3) for mixing the materials, the side surface of the loading cylinder (1) is also connected with a water distribution tank (4) divided into two parts for purifying and classifying the water for the beverages, and the water classified by the water distribution tank (4) is respectively added into the treatment mixing mechanism (3) to be mixed with the treated raw materials to complete preparation of the beverages;
the multiple screening mechanism (2) comprises a screening barrel (201) connected to the top end of the side surface of the containing barrel (1), upper and lower screens (202) are mounted at the upper and lower ends of the screening barrel (201), a driving shaft (204) is connected to the inside of the screening barrel (201) through a connecting frame (203), a plurality of stirring plates (205) are uniformly connected to the surface of the driving shaft (204), air injection holes (206) are formed in the surface of each stirring plate (205), an air guide pipe (207) is arranged on the side surface of the screening barrel (201), and the side surface of the screening barrel (201) is connected with the containing barrel (1) through a connecting channel (208);
the treatment mixing mechanism (3) comprises a treatment barrel (301) connected with the bottom end of the containing barrel (1), the bottom end of the treatment barrel (301) is connected with a steam pipeline (302), an agitator (303) is arranged in the treatment cylinder (301), a heating resistor (304) is also arranged at the bottom of the treatment cylinder (301), the side surface of the treatment tube (301) is connected with a reversible movable plate (306) through a rotating rod (305), an open slot (307) matched with the movable plate (306) is arranged on the side surface of the treatment cylinder (301), the bottom end of the open slot (307) is connected with an inclined discharging net (308), the bottom end of the inclined discharging net (308) is provided with a liquid receiving cylinder (309), the tail end is connected with a solid receiving cylinder (310), the bottom end of the liquid receiving cylinder (309) is connected with a forming cylinder (312) through a connecting pipe (311), and the water distribution water tank (4) is connected to the top end of the liquid receiving cylinder (309);
connect solid section of thick bamboo (310) inside roller press mechanism (5) of still installing, roller press mechanism (5) are including installing crane (501) that connect solid section of thick bamboo (310) side, be connected with rotatory roller (502) on crane (501), rotatory roller (502) inside still is provided with a plurality of trembler (503), connect solid section of thick bamboo (310) bottom to be connected with a shaping section of thick bamboo (312) through connecing siphunculus (504), and be provided with the valve on connecing siphunculus (504), connect solid section of thick bamboo (310) side to be connected with water diversion water tank (4) one side through water injection pipe (505), connect solid section of thick bamboo (310) side still to be connected with water storage pipe (507), water storage pipe (507) end-to-end connection has water storage tank (6), and molecular sieve (506) are installed to water storage pipe (507) initiating terminal.
2. The production process of the beverage for improving cardiovascular disease according to claim 1, wherein the black Fu tea selected in the step S100 is a black raw tea with uniform and regular size and full color, and the screening process specifically comprises: adding the selected raw materials of the black Fu tea into a container with an upper screen and a lower screen, stirring the accumulated black Fu tea by a stirrer, introducing normal-temperature nitrogen from the surface of the stirrer and the side surface of the container, continuously impacting upwards, stopping introducing the nitrogen until no obvious fine impurities rise, screening the impurities from a bottom screen, and finishing the screening of the materials.
3. The production process of a beverage for improving cardiovascular disease as claimed in claim 1, wherein the fruit extract in step S200 comprises blueberry juice, pomegranate pulp juice, kiwi fruit juice and hawthorn juice, and the ratio of blueberry juice, pomegranate pulp juice, kiwi fruit juice and hawthorn juice is (2-3): 3-5): 3-4): 1-3.
4. The process of claim 1, wherein the specific process of step S300 is as follows:
s301, selecting purified water according to a proportion, and adding the purified water into a closed water container after passing through an activated carbon filter screen;
s302, carrying out photocatalytic primary purification through ultraviolet irradiation, stopping irradiation after 5-10 min, heating water to boil, filtering gas from the top through a polymer film, and keeping the temperature for more than 30 min;
and S303, dividing the hot water in the water container into two parts according to an equal proportion, wherein one part is isothermal water, and the other part is cooled to normal temperature to obtain normal-temperature water.
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