CN109566781A - Automatic tea carding machine - Google Patents
Automatic tea carding machine Download PDFInfo
- Publication number
- CN109566781A CN109566781A CN201811631865.2A CN201811631865A CN109566781A CN 109566781 A CN109566781 A CN 109566781A CN 201811631865 A CN201811631865 A CN 201811631865A CN 109566781 A CN109566781 A CN 109566781A
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- Prior art keywords
- manage bar
- rack
- component
- top surface
- plate
- Prior art date
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Tea And Coffee (AREA)
Abstract
The invention discloses automatic tea carding machines, including rack, Power Component, reciprocal manage bar component and jack-up component；Power Component is located at the top surface side of rack, and reciprocal manage bar component is located at the other end of rack top surface, jacks up component and is located on the rack top surface below reciprocal manage bar component；Power Component includes motor, transmission mechanism, and reciprocal manage bar component includes manage bar plate, and the manage bar slot of U-shaped is distributed on manage bar plate, and motor drives manage bar plate reciprocating translatory by the cross bar of transmission mechanism end；The jack-up component includes electric telescopic rod, link mechanism, and the top of electric telescopic rod is hinged with link mechanism, and link mechanism is slidably connected on the bottom surface of the manage bar plate；When work, the equal external power supply work of motor, electric telescopic rod.The present invention, which passes whole process, can be completely achieved automation, saves a large amount of manpower, time, reduces production cost, improves tea carding efficiency.
Description
Technical field
The invention belongs to tea machinery fields, and in particular to automatic tea carding machine.
Background technique
Carding machine is green tea water-removing, one of the key equipment of shaping, has been widely applied in tea processing line,
Shaping under the action of tealeaves such as is tossed in the spherical groove of reciprocating motion, collides, rubbing, squeezing at the power, while in heating device
The variation of corresponding physics and tealeaves biochemistry occurs under heat effect: the activity to be passivated polyphenol oxidase, evaporation section moisture are waved
Grass smell is sent out, the purpose of water-removing shaping plays in softening tissue.Existing carding machine manage bar low efficiency, tea carding quality can not
Guarantee, and tealeaves easily attaches in slot during manage bar, causes tea leaf quality poor, therefore, designs a kind of efficient carding machine
It is particularly important.
Summary of the invention
The purpose of the present invention is to provide automatic tea carding machines, realize especially by following technical scheme:
Automatic tea carding machine, including rack 2, Power Component, reciprocal manage bar component and jack-up component；
The rack 2 is the desk shape that supporting leg is distributed in bottom, and Power Component is located at the top surface side of rack 2, reciprocal to manage
Bar assembly is located at the other end of 2 top surface of rack, jacks up component and is located on 2 top surface of rack below reciprocal manage bar component；
Wherein, Power Component includes motor 12, transmission mechanism, and reciprocal manage bar component includes manage bar plate 4, divides on manage bar plate 4
It is furnished with the manage bar slot of U-shaped, motor 12 drives 4 reciprocating translatory of manage bar plate by the cross bar 18 of transmission mechanism end；The jack-up group
Part includes electric telescopic rod 22, link mechanism, and the top of electric telescopic rod 22 is hinged with link mechanism, and link mechanism is slidably connected
On the bottom surface of the manage bar plate 4；
When work, motor 12, the work of the equal external power supply of electric telescopic rod 22.
Further, the transmission mechanism includes peace pivoted frame 11, effect belt wheel 16, transmission shaft 14, driving pulley, driven belt
Wheel 13, drive pulley 15 and connecting rod 17；
Wherein, mounting rack 11 is U-shaped frame, and mounting rack 11 is located on motor 12 and is fixed on 2 top surface of rack, pacifying
The top two sides for shelving 11 are movably equipped with the effect belt wheel 16；Two pieces are equipped on 2 top surface of rack in 12 outside of motor
Connecting plate, the transmission shaft 14 is laterally movable to be located on two pieces of connecting plates；The driving pulley is longitudinally fixed in the motor 12
Motor shaft on, the driven pulley 13 be coaxially arranged be fixed in it is on the transmission shaft 14 and corresponding with driving pulley and driven
The first synchronous belt is arranged between belt wheel 13 and driving pulley；Described in being arranged and be fixed in two outer ends of the transmission shaft 14
The drive pulley 15 of drive pulley 15, both ends is corresponding with the effect belt wheel 16 of 11 two sides of mounting rack, and corresponding drive pulley 15
The second synchronous belt is arranged between effect belt wheel 16；In the articulated connecting rod in the edge side of each effect belt wheel 16
17, the other end of one end of the articulated cross bar 18 of the other end of connecting rod 17, cross bar 18 is translatable and connect with manage bar plate 14.
Further, the reciprocal manage bar component includes 3, two pieces of sliding shoes 21 of a pair of of support plate, wherein a pair of of support plate
3 relatively longitudinal two sides for being located at the 2 top surface other end of rack, the top surface of support plate 3 is recessed along its length sliding groove, support plate
3 inner face top is equipped with perforation, and perforation is penetrated through with the sliding groove；
Two pieces of sliding shoes 21 are respectively cooperating in the sliding groove for being located at a pair of of support plate 3, the top surface of one of sliding shoe 21
Two sides are equipped with supporting plate, and torsion shaft 26 is connected between supporting plate, and a long side of the manage bar plate 4 is movably set in the overturning
On axis 26, the other end of manage bar plate 4 is located on another sliding shoe；Cross bar 18 in the transmission mechanism passes through corresponding support plate 3
On perforation and affixed with sliding shoe 21.
Further, the link mechanism includes two pieces of second connecting rods 24 of first connecting rod 23, two of mounting blocks 27, two,
Wherein, two pieces of mounting blocks 27 are located at the 2 top surface other end of rack in parallel, are equipped with two rotary shafts in parallel between two pieces of mounting blocks 27,
Hingedly wherein in a rotary shaft, the bottom end of two first connecting rods 23 is movably set in for the bottom end of the electric telescopic rod 22
In another rotary shaft；One end of two second connecting rods 24 is hinged with the upper end of two first connecting rods 23 respectively, and two second
The middle part of connecting rod 24 is laterally movable to be equipped with the second rotary shaft, and the other end of the electric telescopic rod 22 is movably set in described the
In two rotary shafts；The other end of two second connecting rods 24 is hinged with sliding rectangular block.
Further, the sliding rail 25 of channel steel shape is connected on the bottom surface of the manage bar plate 4, two inside of opening of channel steel is
It is equipped with positive stop strip along its length, the sliding rectangular block cooperation sliding is located in the notch of sliding rail 25.
Further, the top surface of another sliding shoe 21 is recessed locating slot, and the bottom surface side of the manage bar plate 4 is equipped with and determines
The corresponding positioning batten of position slot, and position batten and be located in the locating slot.
Further, it is covered with the shield 1 of side opening on Power Component, motor 12 and electric telescopic rod 22
Switch is each provided on the top surface of shield 1.
Further, each manage bar trench bottom of resonable batten 4 is equipped with U-shaped cavity, is embedded with electric heating in U-shaped cavity
Silk；When work, heating wire external power supply works.
The beneficial effects of the present invention are:
(1) transmission mechanism of the present invention drives manage bar plate reciprocating translatory by the cross bar translation of two sides, realizes the steady of manage bar plate
It allocates dynamic；The bottom of resonable batten devises jack-up component, after each manage bar operation, jacks up component and jacks manage bar plate one
The inclination of manage bar plate is realized in side, and convenient for the good tealeaves of manage bar to be poured out, whole process can be completely achieved automation, save
A large amount of manpower, time, reduce production cost, improve tea carding efficiency.
(2) present invention is equipped with sliding shoe in the sliding groove of support plate, and the side of manage bar plate and a wherein sliding shoe are hinged；
The bottom surface of resonable batten is equipped with sliding rail, and the sliding rectangular block for jacking up component upper end is slidably fitted in sliding rail, even if manage bar plate one
Side is risen, and transmission mechanism can still drive manage bar plate reciprocating translatory, without shutting down, sustainable operation；And when the inclination of resonable batten
Translation, tealeaves can be made all to be poured out out of manage bar slot, tealeaves is avoided to remain, improve tea processing quality.
(3) present invention is driven using belt wheel with synchronous belt, at low cost, stable drive, greatly reduce machine at
This, replacement easy to repair, while maintenance cost is reduced, it is suitble to promote the use of.
Detailed description of the invention
The drawings described herein are used to provide a further understanding of the present invention, constitutes part of this application, this hair
Bright illustrative embodiments and their description are used to explain the present invention, and are not constituted improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is schematic structural view of the invention I.
Fig. 2 is schematic structural view of the invention II.
Fig. 3 is structural schematic diagram after present invention removal shield.
Fig. 4 is that the present invention jacks up component and rack connection schematic diagram.
Serial number in figure: shield 1, peace pivoted frame 11, motor 12, driven pulley 13, transmission shaft 14, drive pulley 15, effect
Belt wheel 16, connecting rod 17, cross bar 18, rack 2, sliding shoe 21, electric telescopic rod 22, first connecting rod 23, second connecting rod 24, sliding rail
25, torsion shaft 26, mounting blocks 27, support plate 3, manage bar plate 4.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, automatic tea carding machine, including rack 2, Power Component, reciprocal manage bar group
Part and jack-up component；
The rack 2 is the desk shape that supporting leg is distributed in bottom, and Power Component is located at the top surface side of rack 2, reciprocal to manage
Bar assembly is located at the other end of 2 top surface of rack, jacks up component and is located on 2 top surface of rack below reciprocal manage bar component；
Wherein, Power Component includes motor 12, transmission mechanism, and reciprocal manage bar component includes manage bar plate 4, divides on manage bar plate 4
It is furnished with the manage bar slot of U-shaped, motor 12 drives 4 reciprocating translatory of manage bar plate by the cross bar 18 of transmission mechanism end；The jack-up group
Part includes electric telescopic rod 22, link mechanism, and the top of electric telescopic rod 22 is hinged with link mechanism, and link mechanism is slidably connected
On the bottom surface of the manage bar plate 4；
When work, motor 12, the work of the equal external power supply of electric telescopic rod 22.
Further, the transmission mechanism includes peace pivoted frame 11, effect belt wheel 16, transmission shaft 14, driving pulley, driven belt
Wheel 13, drive pulley 15 and connecting rod 17；
Wherein, mounting rack 11 is U-shaped frame, and mounting rack 11 is located on motor 12 and is fixed on 2 top surface of rack, pacifying
The top two sides for shelving 11 are movably equipped with the effect belt wheel 16；Two pieces are equipped on 2 top surface of rack in 12 outside of motor
Connecting plate, the transmission shaft 14 is laterally movable to be located on two pieces of connecting plates；The driving pulley is longitudinally fixed in the motor 12
Motor shaft on, the driven pulley 13 be coaxially arranged be fixed in it is on the transmission shaft 14 and corresponding with driving pulley and driven
The first synchronous belt is arranged between belt wheel 13 and driving pulley；Described in being arranged and be fixed in two outer ends of the transmission shaft 14
The drive pulley 15 of drive pulley 15, both ends is corresponding with the effect belt wheel 16 of 11 two sides of mounting rack, and corresponding drive pulley 15
The second synchronous belt is arranged between effect belt wheel 16；In the articulated connecting rod in the edge side of each effect belt wheel 16
17, the other end of one end of the articulated cross bar 18 of the other end of connecting rod 17, cross bar 18 is translatable and connect with manage bar plate 14.
Further, the reciprocal manage bar component includes 3, two pieces of sliding shoes 21 of a pair of of support plate, wherein a pair of of support plate
3 relatively longitudinal two sides for being located at the 2 top surface other end of rack, the top surface of support plate 3 is recessed along its length sliding groove, support plate
3 inner face top is equipped with perforation, and perforation is penetrated through with the sliding groove；
Two pieces of sliding shoes 21 are respectively cooperating in the sliding groove for being located at a pair of of support plate 3, the top surface of one of sliding shoe 21
Two sides are equipped with supporting plate, and torsion shaft 26 is connected between supporting plate, and a long side of the manage bar plate 4 is movably set in the overturning
On axis 26, the other end of manage bar plate 4 is located on another sliding shoe；Cross bar 18 in the transmission mechanism passes through corresponding support plate 3
On perforation and affixed with sliding shoe 21.
Further, the link mechanism includes two pieces of second connecting rods 24 of first connecting rod 23, two of mounting blocks 27, two,
Wherein, two pieces of mounting blocks 27 are located at the 2 top surface other end of rack in parallel, are equipped with two rotary shafts in parallel between two pieces of mounting blocks 27,
Hingedly wherein in a rotary shaft, the bottom end of two first connecting rods 23 is movably set in for the bottom end of the electric telescopic rod 22
In another rotary shaft；One end of two second connecting rods 24 is hinged with the upper end of two first connecting rods 23 respectively, and two second
The middle part of connecting rod 24 is laterally movable to be equipped with the second rotary shaft, and the other end of the electric telescopic rod 22 is movably set in described the
In two rotary shafts；The other end of two second connecting rods 24 is hinged with sliding rectangular block.
Further, the sliding rail 25 of channel steel shape is connected on the bottom surface of the manage bar plate 4, two inside of opening of channel steel is
It is equipped with positive stop strip along its length, the sliding rectangular block cooperation sliding is located in the notch of sliding rail 25.
Further, the top surface of another sliding shoe 21 is recessed locating slot, and the bottom surface side of the manage bar plate 4 is equipped with and determines
The corresponding positioning batten of position slot, and position batten and be located in the locating slot.
Further, it is covered with the shield 1 of side opening on Power Component, motor 12 and electric telescopic rod 22
Switch is each provided on the top surface of shield 1.
Further, each manage bar trench bottom of resonable batten 4 is equipped with U-shaped cavity, is embedded with electric heating in U-shaped cavity
Silk；When work, heating wire external power supply carries out heating work.
Further, the settable temperature sensor in each cavity, the external single-chip microcontroller of temperature sensor, single-chip microcontroller
Output end connects display, and display may be provided on the top surface of shield, display real-time display heating temperature, convenient for user and
When adjust heating time, control manage bar temperature, it is ensured that tea leaf quality.
Further, sealing plate, the bottom of sealing plate are transversely hinged to the top at the manage bar notch of the manage bar plate 4 of 26 side of torsion shaft
Portion and the bottom surface of manage bar plate 4 are hinged, are transversely provided with the first limit plate on the inside of the rear end of sealing plate, on the rear end face of resonable batten 4
Limit bolt is inserted with equipped with the second limit plate, and on the first limit plate and the second limit plate.
Further, the bottom of the shield 1 and the bottom of mounting rack 11 pass through the connection otic placode of horizontal extension with
Rack 2 is bolted.
The present invention is in specific works, firstly, dust on cleaning carding machine, external power supply open motor, tealeaves are put into
In manage bar slot, electric-heating-wire-heating manage bar slot；Cross bar drives manage bar plate reciprocating translatory；It is finished to tea carding operation, opens limit
Bolt, electric telescopic rod are opened, and manage bar plate laterosurtrusion is pushed, and tealeaves slides in collection box along manage bar slot；Electric telescopic rod is multiple
Position continues to be put into tealeaves, repeats above step, until all tea carding operations terminate, closes carding machine.
To sum up, (1) transmission mechanism of the present invention drives manage bar plate reciprocating translatory by the cross bar translation of two sides, realizes manage bar plate
Stable translation；The bottom of resonable batten devises jack-up component, after each manage bar operation, jacks up component and jacks manage bar
The inclination of manage bar plate is realized in plate side, and convenient for the good tealeaves of manage bar to be poured out, whole process can be completely achieved automation, section
A large amount of manpower, time have been saved, production cost is reduced, has improved tea carding efficiency, and drive energy is the electric energy of environmental protection,
Toothed belt transmission noise is small.(2) present invention is equipped with sliding shoe in the sliding groove of support plate, and the side of manage bar plate is sliding with wherein one
Motion block is hinged；The bottom surface of resonable batten is equipped with sliding rail, and the sliding rectangular block for jacking up component upper end is slidably fitted in sliding rail, even if
Manage bar plate side is risen, and transmission mechanism can still drive manage bar plate reciprocating translatory, without shutting down, sustainable operation；And in manage bar
Translation when plate tilts, can be such that tealeaves is all poured out out of manage bar slot, tealeaves is avoided to remain, improve tea processing quality.
(3) present invention is driven using belt wheel with synchronous belt, and at low cost, stable drive greatly reduces machine cost, convenient for dimension
Replacement is repaired, while reducing maintenance cost, is suitble to promote the use of.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (8)
1. automatic tea carding machine, it is characterised in that: including rack (2), Power Component, reciprocal manage bar component and jack-up group
Part；
The rack (2) is the desk shape that supporting leg is distributed in bottom, and Power Component is located at the top surface side of rack (2), reciprocal to manage
Bar assembly is located at the other end of rack (2) top surface, jacks up component and is located on rack (2) top surface below reciprocal manage bar component；
Wherein, Power Component includes motor (12), transmission mechanism, and reciprocal manage bar component includes manage bar plate (4), on manage bar plate (4)
The manage bar slot of U-shaped is distributed with, motor (12) drives manage bar plate (4) reciprocating translatory by the cross bar (18) of transmission mechanism end；Institute
It states jack-up component and includes electric telescopic rod (22), link mechanism, the top of electric telescopic rod (22) is hinged with link mechanism, connecting rod
Mechanism slips are connected on the bottom surface of the manage bar plate (4)；
When work, the external power supply work of motor (12), electric telescopic rod (22).
2. automatic tea carding machine according to claim 1, it is characterised in that: the transmission mechanism includes peace pivoted frame
(11), belt wheel (16), transmission shaft (14), driving pulley, driven pulley (13), drive pulley (15) and connecting rod (17) are acted on；
Wherein, mounting rack (11) is U-shaped frame, and mounting rack (11) is located on motor (12) and is fixed on rack (2) top surface,
The effect belt wheel (16) is movably equipped in the top two sides of mounting rack (11)；Rack (2) top on the outside of motor (12)
Face is equipped with two pieces of connecting plates, and the transmission shaft (14) is laterally movable to be located on two pieces of connecting plates；The driving pulley is longitudinally solid
It connects on the motor shaft of the motor (12), the driven pulley (13) is coaxially arranged and is fixed on the transmission shaft (14), simultaneously
It is corresponding with driving pulley, and the first synchronous belt is arranged between driven pulley (13) and driving pulley；In the transmission shaft (14)
Two outer ends be arranged and be fixed with the drive pulley (15), the drive pulley (15) at both ends and the work of mounting rack (11) two sides
It is corresponding with belt wheel (16), and the second synchronous belt is arranged between corresponding drive pulley (15) and effect belt wheel (16)；Each
Act on the articulated connecting rod (17) in edge side of belt wheel (16), the articulated cross bar of the other end of connecting rod (17)
(18) other end of one end, cross bar (18) is translatable and connect with manage bar plate (14).
3. automatic tea carding machine according to claim 1 or 2, it is characterised in that: the reciprocal manage bar component includes
A pair of of support plate (3), two pieces of sliding shoes (21), wherein a pair of of support plate (3) is relatively longitudinal to be located at rack (2) top surface other end
Two sides, the top surface of support plate (3) is recessed has sliding groove along its length, and the inner face top of support plate (3) is equipped with perforation, wears
Hole and the sliding groove penetrate through；
Two pieces of sliding shoes (21) are respectively cooperating in the sliding groove for being located at a pair of of support plate (3), the top of one of sliding shoe (21)
Face two sides are equipped with supporting plate, are connected with torsion shaft (26) between supporting plate, and a long side of the manage bar plate (4) is movably set in described
Torsion shaft (26) on, the other end of manage bar plate (4) is located on another sliding shoe；Cross bar (18) in the transmission mechanism passes through
Perforation on corresponding support plate (3) is simultaneously affixed with sliding shoe (21).
4. automatic tea carding machine according to claim 1 or 2, it is characterised in that: the link mechanism includes two pieces
Two pieces of mounting blocks (27), two first connecting rods (23), two second connecting rods (24), wherein mounting blocks (27) are located at rack in parallel
(2) the top surface other end, two rotary shafts are equipped between two pieces of mounting blocks (27) in parallel, and the bottom end of the electric telescopic rod (22) is cut with scissors
It connects in a rotary shaft wherein, the bottom end of two first connecting rods (23) is movably set in another rotary shaft；Described two
One end of second connecting rod (24) is hinged with the upper end of two first connecting rods (23) respectively, and the middle part of two second connecting rods (24) is lateral
It is movably equipped with the second rotary shaft, the other end of the electric telescopic rod (22) is movably set in second rotary shaft；Institute
The other end for stating two second connecting rods (24) is hinged with sliding rectangular block.
5. automatic tea carding machine according to claim 4, it is characterised in that: on the bottom surface of the manage bar plate (4)
It is connected with the sliding rail (25) of channel steel shape, two inside of opening of channel steel is equipped with positive stop strip, the sliding rectangular block along its length
Cooperation sliding is located in the notch of sliding rail (25).
6. automatic tea carding machine according to claim 3, it is characterised in that: the top surface of another sliding shoe (21) is recessed
There is locating slot, the bottom surface side of the manage bar plate (4) is equipped with positioning batten corresponding with locating slot, and positions batten positioned at described
Locating slot in.
7. automatic tea carding machine according to claim 1 or 2, it is characterised in that: be covered with one on Power Component
The switch of the shield (1) of side opening, motor (12) and electric telescopic rod (22) is each provided on the top surface of shield (1).
8. automatic tea carding machine according to claim 1 or 2, it is characterised in that: each manage bar of resonable batten (4)
Trench bottom is equipped with U-shaped cavity, is embedded with heating wire in U-shaped cavity；When work, heating wire external power supply works.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811631865.2A CN109566781A (en) | 2018-12-29 | 2018-12-29 | Automatic tea carding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811631865.2A CN109566781A (en) | 2018-12-29 | 2018-12-29 | Automatic tea carding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109566781A true CN109566781A (en) | 2019-04-05 |
Family
ID=65932414
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811631865.2A Pending CN109566781A (en) | 2018-12-29 | 2018-12-29 | Automatic tea carding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109566781A (en) |
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| CN110810557A (en) * | 2020-01-02 | 2020-02-21 | 汪涌泉 | Tea strip tidying device |
| CN112106852A (en) * | 2020-10-06 | 2020-12-22 | 安徽佳洁面业股份有限公司 | Electric reciprocating type tea strip tidying machine |
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Application publication date: 20190405 |
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| RJ01 | Rejection of invention patent application after publication |