CN109553918A - A kind of urea and melamine activeness and quietness graphene oxide phenol-formaldehyde resin modified foam and preparation method thereof - Google Patents

A kind of urea and melamine activeness and quietness graphene oxide phenol-formaldehyde resin modified foam and preparation method thereof Download PDF

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Publication number
CN109553918A
CN109553918A CN201811379719.5A CN201811379719A CN109553918A CN 109553918 A CN109553918 A CN 109553918A CN 201811379719 A CN201811379719 A CN 201811379719A CN 109553918 A CN109553918 A CN 109553918A
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graphene oxide
phenol
melamine
parts
formaldehyde resin
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吴操
其他发明人请求不公开姓名
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Suzhou Superlong Aviation Heat Resistance Material Technology Co Ltd
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Suzhou Superlong Aviation Heat Resistance Material Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0061Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0066Use of inorganic compounding ingredients
    • C08J9/0071Nanosized fillers, i.e. having at least one dimension below 100 nanometers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2361/00Characterised by the use of condensation polymers of aldehydes or ketones; Derivatives of such polymers
    • C08J2361/04Condensation polymers of aldehydes or ketones with phenols only
    • C08J2361/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • C08J2361/08Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols with monohydric phenols
    • C08J2361/10Phenol-formaldehyde condensates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2461/00Characterised by the use of condensation polymers of aldehydes or ketones; Derivatives of such polymers
    • C08J2461/20Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
    • C08J2461/22Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with acyclic or carbocyclic compounds
    • C08J2461/24Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with acyclic or carbocyclic compounds with urea or thiourea
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2461/00Characterised by the use of condensation polymers of aldehydes or ketones; Derivatives of such polymers
    • C08J2461/20Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
    • C08J2461/26Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds
    • C08J2461/28Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with heterocyclic compounds with melamine

Abstract

A kind of urea and melamine activeness and quietness graphene oxide phenol-formaldehyde resin modified foam, it is characterised in that the foam is made of graphene oxide phenol-formaldehyde resin modified, Lauxite, 3 part of melamine resin.Wherein, it is that 95 ~ 100 parts of phenolic resin and 1 ~ 8 part of graphene oxide form that the graphene oxide phenol-formaldehyde resin modified, which includes by components by weight percent,;The phenolic resin in-situ polymerization is grown on graphene oxide active site, and by graphene oxide partial reduction;The graphene oxide number of plies is 1 ~ 5 layer, 20 ~ 60 μm of diameter;The graphene oxide phenol-formaldehyde resin modified, Lauxite and melamine resin form homogeneous blend.Usefulness of the present invention are as follows: (1) excellent fireproof performance;(2) the scaling-off performance of anti-powdering improves.

Description

A kind of urea and melamine activeness and quietness graphene oxide phenol-formaldehyde resin modified foam And preparation method thereof
Technical field
The present invention relates to a kind of phenol formaldehyde foams and preparation method thereof, increase more particularly to a kind of urea and melamine enhancing Tough graphene oxide phenol-formaldehyde resin modified foam and preparation method thereof.
Background technique
Foam of polymers, such as polystyrene (PS) foam and polyurethane (PU) foam, because having excellent thermal insulation property, good Mechanical performance, excellent weatherability, easily molded processability the advantages that, be widely used in building thermal insulation material.However, PS foam All it is the material being highly combustible with PU foam, is occurred often by their caused fire incidents of kindling, cause great personnel Injures and deaths and property loss.Although phenolic foam material has good heat insulation effect, excellent fireproof performance, fire penetration resistance good, low The advantages that cigarette, low toxicity, but there is also hardness height, the defect of the big and easy dusting of brittleness, which greatly limits phenolic foam materials Application field, therefore to phenolic foam material carry out toughening modifying have important theory significance and application value.
The Chinese invention patent that application notification number is 106009490 B of CN discloses a kind of heterogeneous nucleation agent toughening modifying Phenolic resin foam and preparation method thereof.Graphene oxide by silane coupling agent grafting has lesser angle of wetting, makes The free energy overcome needed for must being nucleated is smaller, and nucleation rate is bigger, uniform small cells more easy to form, realizes phenol formaldehyde foam power Learn the raising of performance.And selecting heterogeneous nucleation agent modified phenolic foam is since the distinctive two-dimensional geometry mechanism of graphene assigns Its effect for enhancing skeleton, the graphene distribution for bearing payload segment is in the pilotaxitic texture of fish scale-shaped, can effectively play enhancing The effect of matrix, so that the mechanical property of resin matrix is significantly improved;In addition, the specific surface area that graphene is big, piece Layer edge defect is more, easily modified;Graphene is a kind of black absorber again, reduces the heat transfer of material, assigns phenol formaldehyde foam etc. The better thermal property of resin-based materials.
The Chinese invention patent that application notification number is 108250666 A of CN discloses a kind of amino trimethylene phosphonic salt Graphene oxide activeness and quietness phenolic foam material and preparation method thereof is loaded, by by fire retardant amino trimethylene phosphonic salt In the surface of graphene oxide of load, to prepare the fire-retardant phenolic foam material of activeness and quietness.
The Chinese invention patent that application notification number is 103788318 A of CN discloses a kind of phenol formaldehyde foam of containing graphene Preparation method.Intercalation is carried out to the expansible graphite that silane coupling agent is handled using phenol, it is anti-with formaldehyde condensation polymer using phenol Hot further removing expansible graphite is answered, is present in graphite particle in a manner of graphene in phenol formaldehyde foam matrix.Using insert Layer reactive polymeric hot in-place generates graphene, makes graphene and the synchronous generation of phenolic resin, improves efficiency, while avoiding straight It connects and uses graphene as raw material, reduce preparation cost, and simple process, be suitble to large-scale industrial production.
Currently, domestic and foreign scholars and enterprise have carried out a large amount of research to the poor problem of phenol formaldehyde foam brittleness is improved, grind Study carefully and shows that the brittleness problems of the increase foam with toughener can obtain a degree of improvement.Especially organic toughener makes It can be greatly reduced with the dusting degree for the phenol formaldehyde foam for being, but foamed material can be greatly reduced in the increase of organic toughener Flame retardant property, therefore how to guarantee its flame retardant property for phenol formaldehyde foam while improving phenol formaldehyde foam brittleness poor problem The research and application of material have great importance.
Summary of the invention
It is an object of the invention to overcome flame retardant property loss during the organic toughening modifying of phenolic foam material biggish Problem.Pass through the urea-formaldehyde resin and melamine resin and graphene oxide modified phenolic resin formed in reaction process Rouge forms tertiary blending toughening modifying, and solution phenol formaldehyde foam pulverization rate is higher, scaling-off serious problem.In addition, phenolic resin is big Molecule growth in situ on graphene oxide reactivity site forms interspersed toughening, and forms part also to graphene oxide Original not only contributes to the evenly dispersed toughening modifying of redox graphene reinforced phase, and redox graphene is with excellent Different specific surface area and high carbon content rate, promote the raising of flame retardant property.Bubble is also ensured while to make brittleness problems solve The flame retardant property of foam.
To achieve the purpose of the present invention, used technical solution is: a kind of urea and the oxidation of melamine activeness and quietness Graphene phenol-formaldehyde resin modified foam, it is characterised in that the foam is by graphene oxide phenol-formaldehyde resin modified, Lauxite, three 3 part of melamine-formaldehyde resin composition, formula and mass ratio are as follows:
Graphene oxide phenol-formaldehyde resin modified, 40~65 parts
Lauxite, 25~40 parts
Melamine resin, 10~15 parts
Wherein, it is 95 ~ 100 parts of phenolic resin and 1 ~ 8 part that the graphene oxide phenol-formaldehyde resin modified, which includes by components by weight percent, Graphene oxide composition;The phenolic resin in-situ polymerization is grown on graphene oxide active site, and by graphite oxide Alkene partial reduction;The graphene oxide phenol-formaldehyde resin modified, Lauxite and melamine resin form homogeneous blend; The preparation method of the urea and melamine activeness and quietness graphene oxide phenol-formaldehyde resin modified foam includes the step of following sequences It is rapid:
(1) graphene oxide is taken to add deionized water compound concentration 1 ~ 6wt% aqueous solution, it is spare that ultrasound obtains graphene oxide solution;
(2) 40~65 parts of phenol, 44~77 parts of formaldehyde, graphene oxide described in 2~7 parts of NaOH and 15 ~ 55 part of steps (1) are taken Solution is uniformly mixed, is warming up to 60 ~ 70 DEG C of heat preservations, then heats to 80 ~ 90 DEG C of heat preservations, and graphene oxide modified phenolic is made Resin solution, wherein graphene oxide is partially reduced;
(3) 10~15 parts of melamines and 20~40 parts of urea are added in example in mass ratio in the solution obtained to step (2), 45 It is kept the temperature under the conditions of ~ 60 DEG C, is then quickly cooled to 10 ~ 20 DEG C, obtained urea and melamine activeness and quietness graphene oxide changes Property phenol resin solution;
(4) solution that step (3) obtain is rotated under vacuum conditions, obtains expandability urea and melamine activeness and quietness oxygen Graphite alkene phenol-formaldehyde resin modified;
(5) the expandability urea and melamine activeness and quietness graphene oxide phenol-formaldehyde resin modified 100 of step (4) acquisition are weighed Part, 4~7 parts of surfactant, 4~8 parts of foaming agent, uniformly mixing under room temperature, mixed liquor is poured into mold 50~ Urea and melamine activeness and quietness graphene oxide phenol-formaldehyde resin modified foam is made in foaming in 90 DEG C of baking ovens.
Curing agent described in the step (5) be 60% sulfuric acid solution and to this sulfonic acid of methyl according to mass ratio 1:(1.5 ~ 3.5) it mixes.
Usefulness of the present invention are as follows: (1) excellent fireproof performance, phenolic resin macromolecular is in graphene oxide reactivity Growth in situ forms interspersed toughening on site, and forms partial reduction to graphene oxide, not only contributes to reduction-oxidation graphite The evenly dispersed toughening modifying of alkene reinforced phase, and redox graphene has excellent specific surface area and high carbon content rate, promotees Into the raising of flame retardant property;(2) the scaling-off performance boost of anti-powdering passes through the urea-formaldehyde resin and trimerization formed in reaction process Cyanamide formaldehyde resin and graphene oxide phenol-formaldehyde resin modified form tertiary blending toughening modifying, solve phenol formaldehyde foam pulverization rate compared with Height, scaling-off serious problem.
Specific embodiment
Combined with specific embodiments below, the present invention is furture elucidated, it should be understood that these embodiments are merely to illustrate the present invention Rather than limit the scope of the invention, after the present invention has been read, those skilled in the art are to various equivalences of the invention It is as defined in the appended claims that the modification of form falls within the application.
Embodiment 1
A kind of urea and melamine activeness and quietness graphene oxide phenol-formaldehyde resin modified foam, it is characterised in that the foam by Graphene oxide phenol-formaldehyde resin modified, Lauxite, 3 part of melamine resin composition, formula and mass ratio are as follows:
Graphene oxide phenol-formaldehyde resin modified, 40 parts
Lauxite, 25 parts
Melamine resin, 10 parts
Wherein, it is 95 parts of phenolic resin and 1 part of oxidation that the graphene oxide phenol-formaldehyde resin modified, which includes by components by weight percent, Graphene composition;The phenolic resin in-situ polymerization is grown on graphene oxide active site, and by graphene oxide part Reduction;The graphene oxide phenol-formaldehyde resin modified, Lauxite and melamine resin form homogeneous blend;The urea Include the steps that following sequences with the preparation method of melamine activeness and quietness graphene oxide phenol-formaldehyde resin modified foam:
(1) graphene oxide is taken to add deionized water compound concentration 1wt% aqueous solution, it is spare that ultrasound obtains graphene oxide solution;
(2) 40 parts of phenol, 44 parts of formaldehyde, graphene oxide solution described in 2 parts of NaOH and 15 part of steps (1) are taken, are uniformly mixed, 60 DEG C of heat preservations are warming up to, 80 DEG C of heat preservations are then heated to, graphene oxide modified phenolic resin lipoprotein solution are made, wherein graphite oxide Alkene is partially reduced;
(3) 10 parts of melamines and 20 parts of urea are added in example in mass ratio in the solution obtained to step (2), under the conditions of 45 DEG C Then heat preservation is quickly cooled to 10 DEG C, obtain urea and melamine activeness and quietness graphene oxide modified phenolic resin lipoprotein solution;
(4) solution that step (3) obtain is rotated under vacuum conditions, obtains expandability urea and melamine activeness and quietness oxygen Graphite alkene phenol-formaldehyde resin modified;
(5) the expandability urea and melamine activeness and quietness graphene oxide phenol-formaldehyde resin modified 100 of step (4) acquisition are weighed Part, 4 parts of surfactant, 4 parts of foaming agent, uniformly mixing, mixed liquor is poured into mold in 50 DEG C of baking ovens under room temperature Urea and melamine activeness and quietness graphene oxide phenol-formaldehyde resin modified foam is made in foaming.
Curing agent described in the step (5) is 60% sulfuric acid solution and mixes to this sulfonic acid of methyl according to mass ratio 1:1.5 It closes.
Embodiment 2
A kind of urea and melamine activeness and quietness graphene oxide phenol-formaldehyde resin modified foam, it is characterised in that the foam by Graphene oxide phenol-formaldehyde resin modified, Lauxite, 3 part of melamine resin composition, formula and mass ratio are as follows:
Graphene oxide phenol-formaldehyde resin modified, 65 parts
Lauxite, 40 parts
Melamine resin, 15 parts
Wherein, it is 100 parts of phenolic resin and 8 parts of oxidation that the graphene oxide phenol-formaldehyde resin modified, which includes by components by weight percent, Graphene composition;The phenolic resin in-situ polymerization is grown on graphene oxide active site, and by graphene oxide part Reduction;The graphene oxide phenol-formaldehyde resin modified, Lauxite and melamine resin form homogeneous blend;The urea Include the steps that following sequences with the preparation method of melamine activeness and quietness graphene oxide phenol-formaldehyde resin modified foam:
(1) graphene oxide is taken to add deionized water compound concentration 6wt% aqueous solution, it is spare that ultrasound obtains graphene oxide solution;
(2) 65 parts of phenol, 77 parts of formaldehyde, graphene oxide solution described in 7 parts of NaOH and 55 part of steps (1) are taken, are uniformly mixed, 70 DEG C of heat preservations are warming up to, 90 DEG C of heat preservations are then heated to, graphene oxide modified phenolic resin lipoprotein solution are made, wherein graphite oxide Alkene is partially reduced;
(3) 15 parts of melamines and 40 parts of urea are added in example in mass ratio in the solution obtained to step (2), under the conditions of 60 DEG C Then heat preservation is quickly cooled to 20 DEG C, obtain urea and melamine activeness and quietness graphene oxide modified phenolic resin lipoprotein solution;
(4) solution that step (3) obtain is rotated under vacuum conditions, obtains expandability urea and melamine activeness and quietness oxygen Graphite alkene phenol-formaldehyde resin modified;
(5) the expandability urea and melamine activeness and quietness graphene oxide phenol-formaldehyde resin modified 100 of step (4) acquisition are weighed Part, 7 parts of surfactant, 8 parts of foaming agent, uniformly mixing, mixed liquor is poured into mold in 90 DEG C of baking ovens under room temperature Urea and melamine activeness and quietness graphene oxide phenol-formaldehyde resin modified foam is made in foaming.
Curing agent described in the step (5) is 60% sulfuric acid solution and mixes to this sulfonic acid of methyl according to mass ratio 1:3.5 It closes.
It above are only two specific embodiments of the invention, but the design concept of the present invention is not limited to this, all benefits It is made a non-material change to the present invention with this design, should belong to the behavior for invading the scope of protection of the invention.But it is all Without departing from the content of technical solution of the present invention, according to the technical essence of the invention any type of letter to the above embodiments Single modification, equivalent variations and remodeling, still fall within the protection scope of technical solution of the present invention.

Claims (2)

1. a kind of urea and melamine activeness and quietness graphene oxide phenol-formaldehyde resin modified foam, it is characterised in that the foam It is made of graphene oxide phenol-formaldehyde resin modified, Lauxite, 3 part of melamine resin, formula and mass ratio are as follows:
Graphene oxide phenol-formaldehyde resin modified, 40~65 parts
Lauxite, 25~40 parts
Melamine resin, 10~15 parts
Wherein, it is 95 ~ 100 parts of phenolic resin and 1 ~ 8 part that the graphene oxide phenol-formaldehyde resin modified, which includes by components by weight percent, Graphene oxide composition;The phenolic resin in-situ polymerization is grown on graphene oxide active site, and by graphite oxide Alkene partial reduction;The graphene oxide phenol-formaldehyde resin modified, Lauxite and melamine resin form homogeneous blend; The preparation method of the urea and melamine activeness and quietness graphene oxide phenol-formaldehyde resin modified foam includes the step of following sequences It is rapid:
(1) graphene oxide is taken to add deionized water compound concentration 1 ~ 6wt% aqueous solution, it is spare that ultrasound obtains graphene oxide solution;
(2) 40~65 parts of phenol, 44~77 parts of formaldehyde, graphene oxide described in 2~7 parts of NaOH and 15 ~ 55 part of steps (1) are taken Solution is uniformly mixed, is warming up to 60 ~ 70 DEG C of heat preservations, then heats to 80 ~ 90 DEG C of heat preservations, and graphene oxide modified phenolic is made Resin solution, wherein graphene oxide is partially reduced;
(3) 10~15 parts of melamines and 20~40 parts of urea are added in example in mass ratio in the solution obtained to step (2), 45 It is kept the temperature under the conditions of ~ 60 DEG C, is then quickly cooled to 10 ~ 20 DEG C, obtained urea and melamine activeness and quietness graphene oxide changes Property phenol resin solution;
(4) solution that step (3) obtain is rotated under vacuum conditions, obtains expandability urea and melamine activeness and quietness oxygen Graphite alkene phenol-formaldehyde resin modified;
(5) the expandability urea and melamine activeness and quietness graphene oxide phenol-formaldehyde resin modified 100 of step (4) acquisition are weighed Part, 4~7 parts of surfactant, 4~8 parts of foaming agent, uniformly mixing under room temperature, mixed liquor is poured into mold 50~ Urea and melamine activeness and quietness graphene oxide phenol-formaldehyde resin modified foam is made in foaming in 90 DEG C of baking ovens.
2. foam according to claim 1, it is characterised in that curing agent described in the step (5) is that 60% sulfuric acid is molten Liquid and to this sulfonic acid of methyl according to mass ratio 1:(1.5 ~ 3.5) mix.
CN201811379719.5A 2018-11-20 2018-11-20 A kind of urea and melamine activeness and quietness graphene oxide phenol-formaldehyde resin modified foam and preparation method thereof Pending CN109553918A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3915905A (en) * 1968-05-24 1975-10-28 Certain Teed Prod Corp Self-extinguishing phenolic foams
US4525492A (en) * 1982-06-04 1985-06-25 Fiberglas Canada Inc. Modified phenolic foams
CN102977548A (en) * 2012-12-27 2013-03-20 北京莱恩斯高新技术有限公司 Vegetable tannin extract modified phenol formaldehyde foam and preparation method thereof
CN103483516A (en) * 2013-09-27 2014-01-01 厦门大学 Preparation method of graphene oxide-boron-modified phenolic resin
CN107207758A (en) * 2015-03-24 2017-09-26 旭化成建材株式会社 Phenol resin foam and its manufacture method
CN107629404A (en) * 2017-09-18 2018-01-26 中国林业科学研究院林产化学工业研究所 Silicon whisker phenol-formaldehyde resin modified and its preparation method and application

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3915905A (en) * 1968-05-24 1975-10-28 Certain Teed Prod Corp Self-extinguishing phenolic foams
US4525492A (en) * 1982-06-04 1985-06-25 Fiberglas Canada Inc. Modified phenolic foams
CN102977548A (en) * 2012-12-27 2013-03-20 北京莱恩斯高新技术有限公司 Vegetable tannin extract modified phenol formaldehyde foam and preparation method thereof
CN103483516A (en) * 2013-09-27 2014-01-01 厦门大学 Preparation method of graphene oxide-boron-modified phenolic resin
CN107207758A (en) * 2015-03-24 2017-09-26 旭化成建材株式会社 Phenol resin foam and its manufacture method
CN107629404A (en) * 2017-09-18 2018-01-26 中国林业科学研究院林产化学工业研究所 Silicon whisker phenol-formaldehyde resin modified and its preparation method and application

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Application publication date: 20190402