CN109551692A - Vulcanizing press - Google Patents
Vulcanizing press Download PDFInfo
- Publication number
- CN109551692A CN109551692A CN201710891441.9A CN201710891441A CN109551692A CN 109551692 A CN109551692 A CN 109551692A CN 201710891441 A CN201710891441 A CN 201710891441A CN 109551692 A CN109551692 A CN 109551692A
- Authority
- CN
- China
- Prior art keywords
- vulcanizing
- vulcanizing chamber
- heating plate
- control cabinet
- conveyer belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/002—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The invention discloses a kind of vulcanizing presses, including base, hydraulic device, vulcanizing chamber, control cabinet, conveying mechanism, heating device, upper heating plate and lower heating plate, the vulcanizing chamber and control cabinet are all set on base, control cabinet is set to the outer tip end of vulcanizing chamber, conveying mechanism includes conveyor drive, conveyer belt and several bed die seats being set on conveyer belt through the inside of vulcanizing chamber, several upper die holders arranged in parallel of setting in vulcanizing chamber, upper die holder and lower die holder have compatible positioning component, lower heating plate and upper heating plate are removably installed on bed die seat and upper die holder respectively.This bright novel in structural design, rubber parts feeding blanking is convenient, with enough while vulcanizing multiple rubber parts, conditions of vulcanization can real-time monitoring and regulation, greatly improve curing efficiency and vulcanized quality, use value with higher.
Description
Technical field
The present invention relates to hydraulic flat vulcanizer technical field, more particularly to a kind of novel in structural design, it is easy to operate,
The vulcanizing press and its vulcanization process of curing efficiency and vulcanized quality can be greatlyd improve.
Background technique
Rubber is one of three big high molecular materials, and high resiliency is the characteristic that it has, and high resiliency assigns rubber and rubber system
Biggish deformation can occur under lesser external force within the scope of certain temperature for product, again can be to accelerate after external force disappears
Speed resile, this just makes rubber have the characteristics that buffering, damping, sound absorption, sealing, softness can subdue, while most rubber
Glue also insulate, is insulated, resisting cold, acid and alkali-resistance etc., thus is widely used in the places such as damping sealing, and rubber can be used as manufacture wheel
Tire, adhesive tape, sebific duct, rubber overshoes, sealing element, shock absorber part, insulating part, adhesive etc., but raw rubber is tacky at high temperature in most cases
And the embrittlement that hardens in low temperature, it does not show high resiliency, largely limits the use of rubber.It is changeable by vulcanizing
This defect of rubber.Vulcanization is usually in a last technical process and rubber product processing for rubber product production
One chemical process, vulcanization refer to: the sizing material (raw rubber, broken-down rubber, rubber compound) with certain plasticity and stickiness adds by appropriate
Work (such as roll, extrude, molding) and manufactured semi-finished product under certain external condition pass through chemical factor (such as vulcanizing system)
Or the effect of physical factor (such as gamma-rays), it is re-converted into softer, elastic rubber product or hard toughening rubber product, thus
The technical process for obtaining service performance, in sulfidation, external condition makes raw rubber and vulcanizing agent or life in gum base ingredients
It is chemically reacted between glue and raw rubber, the macromolecular of space network is cross-linked by linear rubber macromolecule, passes through this
One reaction substantially improves the properties of rubber, obtains rubber product and is able to satisfy the Physical Mechanical that product uses needs
It can be with other performances.The essence of vulcanization is crosslinking, i.e., linear rubber molecule is converted into space net structure process.
Currently, vulcanizing press is mainly used for vulcanizing flat tape (such as conveyer belt, transmission belt, abbreviation flat rubber belting), belong to liquid
Press mechanical pressing, pressure and temperature needed for the major function of vulcanizing press is to provide vulcanization.Traditional vulcanizing machine structure is more simple
Single, production efficiency is lower, cannot make full use of the energy, it is therefore desirable to be improved.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the present invention provides a kind of vulcanizing press and its sulphur
Change method, novel in structural design, rubber parts feeding blanking convenience, with reaching while vulcanizing multiple rubber parts, conditions of vulcanization can
Real-time monitoring and regulation greatly improve curing efficiency and vulcanized quality, use value with higher.
Technical solution: to achieve the above object, the technical solution adopted by the present invention are as follows:
A kind of vulcanizing press, it is characterised in that: including base, hydraulic device, vulcanizing chamber, control cabinet, conveying mechanism, heating dress
Set, upper heating plate and lower heating plate, the vulcanizing chamber and control cabinet are all set on base, control cabinet is set to vulcanizing chamber
Outer tip end, conveying mechanism include conveyor drive, through the inside of vulcanizing chamber conveyer belt and several be set to transmission
The bed die seat taken, the interior several upper die holders arranged in parallel of setting of vulcanizing chamber, upper die holder and lower die holder have compatible positioning
Component, lower heating plate and upper heating plate are removably installed on bed die seat and upper die holder respectively, and conveyer belt drives in conveyer belt
Under the driving of dynamic device drive bed die seat vulcanizing chamber it is inside and outside between shift, heating device and hydraulic device are connected to
Control cabinet, heating device are used for heating in vulcanizing chamber, and hydraulic device is used to drive the elevating movement of lower heating plate, sulphur
Change room and the inlet and outlet passed in and out for conveyer belt is set.
Preferably, conveyer belt chain made of hard refractory alloy material is made, the installation of bed die seat
In on conveyer belt.
Preferably, close open that the vulcanizer further includes the inlet and outlet for being set to vulcanizing chamber is sent, it is close to open
Connection connects control cabinet, the location information for real-time transmission conveying mechanism.
Preferably, the control cabinet is equipped with operation panel and combined aural and visual alarm.
The application method of aforementioned vulcanizing press, which comprises the steps of:
Step a, it is sequentially placed after the rubber parts wait vulcanize having been wrapped sizing material on each lower heating plate, stops conveyer
Structure, lower heating plate are installed on the bed die seat on conveyer belt；
Step b, lower heating plate is transmitted in vulcanizing chamber by conveying mechanism, and bed die seat is under the driving of hydraulic device, under drive
It heats plate to rise, bed die seat mutually agrees with upper die holder, and rubber parts is pressed between heating plate and lower heating plate；
Step c, heating device is opened, into sulfurating stage, if there are abnormal conditions in sulfidation, combined aural and visual alarm is issued
Alarm signal；
Step d, after heating preset time, heating device, cooled to room temperature are closed；
Step e, start conveying mechanism, the rubber parts after vulcanization is exported out of vulcanizing chamber；
Step f, the mode manually or mechanically grabbed takes out the rubber parts after vulcanization, is sent into next process；
Step g, conveying mechanism is cleaned, prepares next round and vulcanizes work.
Preferably, three or more upper die holders are arranged in the vulcanizing chamber.
The utility model has the advantages that a kind of vulcanizing press provided by the invention and its vulcanization process, novel in structural design, rubber parts
Feeding blanking is convenient, with enough while vulcanizing multiple rubber parts, conditions of vulcanization can real-time monitoring and regulation, greatly improve sulphur
Change efficiency and vulcanized quality, use value with higher.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of a preferred embodiment of the vulcanizing press in the present invention.
Specific embodiment
The present invention will be further explained with reference to the accompanying drawing.
Currently, vulcanizing press is mainly used for vulcanizing flat tape (such as conveyer belt, transmission belt, abbreviation flat rubber belting), belong to liquid
Press mechanical pressing, pressure and temperature needed for the major function of vulcanizing press is to provide vulcanization.Traditional vulcanizing machine structure is more simple
Single, production efficiency is lower, cannot make full use of the energy.
It is as shown in Figure 1 a kind of vulcanizing press, including base 1, hydraulic device 2, vulcanizing chamber 3, control cabinet 4, conveyer
Structure 5, heating device 6, upper heating plate 10 and lower heating plate 20, the vulcanizing chamber 3 and control cabinet 4 are all set on base 1,
Control cabinet 4 is set to the outer tip end of vulcanizing chamber 3, and conveying mechanism 5 includes conveyor drive 51, through the inside of vulcanizing chamber 3
Conveyer belt 52 and several bed die seats 53 being set on conveyer belt 52, several upper die holders arranged in parallel of setting in vulcanizing chamber 3
31, upper die holder 31 and lower die holder 53 have compatible positioning component, removably pacify respectively on bed die seat 53 and upper die holder 31
It loads heating plate 20 and upper heating plate 10, conveyer belt 52 drives bed die seat 53 in sulphur under the driving of conveyor drive 51
Change room 3 it is inside and outside between shift, heating device 6 and hydraulic device 2 are connected to control cabinet 4, heating device 6 for pair
It is heated in vulcanizing chamber 3, hydraulic device 2 is used to drive the elevating movement of lower heating plate 20, and vulcanizing chamber 3 is arranged for conveyer belt
The import 32 and outlet 33 of 52 disengaging.
As shown in Figure 1, it further includes the import for being set to vulcanizing chamber 3 that vulcanizer 3, which includes three upper die holders, in the present embodiment
32 send 7 with close open at outlet 33, connect control cabinet 4, the location information for real-time transmission conveying mechanism 5 close to switch 7；
Control cabinet 4 is equipped with operation panel 41 and combined aural and visual alarm 42.Conveyer belt 52 is preferably using made of hard refractory alloy material
Chain production.
The application method of aforementioned vulcanizing press, specifically comprises the following steps:
Step a, it is sequentially placed after the rubber parts wait vulcanize having been wrapped sizing material on each lower heating plate 20, stops conveyer
Structure 5, lower heating plate 20 are installed on the bed die seat 53 on conveyer belt 52；
Step b, lower heating plate 20 is transmitted in vulcanizing chamber 3 by conveying mechanism 5, bed die seat 53 under the driving of hydraulic device 2,
Lower heating plate 20 is driven to rise, bed die seat 53 agrees with 31 phase of upper die holder, and rubber parts is pressed in heating plate 10 under
It heats between plate 20；
Step c, heating device 6 is opened, into sulfurating stage, if there is abnormal conditions in sulfidation, combined aural and visual alarm 42
Issue alarm signal；
Step d, after heating preset time, heating device 6, cooled to room temperature are closed；
Step e, start conveying mechanism 5, the rubber parts after vulcanization is exported out of vulcanizing chamber 3；
Step f, the mode manually or mechanically grabbed takes out the rubber parts after vulcanization, is sent into next process；
Step g, conveying mechanism 5 is cleaned, prepares next round and vulcanizes work.
Novel in structural design of the invention, rubber parts feeding blanking convenience vulcanize item with reaching while vulcanizing multiple rubber parts
Part can real-time monitoring and regulation, greatly improve curing efficiency and vulcanized quality, use value with higher.
The above is only a preferred embodiment of the present invention, it should be pointed out that: for the ordinary skill people of the art
For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered
It is considered as protection scope of the present invention.
Claims (5)
1. a kind of vulcanizing press, it is characterised in that: including base (1), hydraulic device (2), vulcanizing chamber (3), control cabinet (4),
Conveying mechanism (5), heating device (6), upper heating plate (10) and lower heating plate (20), the vulcanizing chamber (3) and control cabinet
(4) it is all set on base (1), control cabinet (4) is set to the outer tip end of vulcanizing chamber (3), and conveying mechanism (5) includes conveyer belt
Driver (51), through vulcanizing chamber (3) inside conveyer belt (52) and several bed die seats being set on conveyer belt (52)
(53), several upper die holders (31) arranged in parallel of setting in vulcanizing chamber (3), upper die holder (31) has with lower die holder (53) to be adapted
Positioning component, be removably installed lower heating plate (20) and upper heating plate respectively on bed die seat (53) and upper die holder (31)
(10), conveyer belt (52) under the driving of conveyor drive (51) drive bed die seat (53) in the inside of vulcanizing chamber (3) and outer
It is shifted between portion, heating device (6) and hydraulic device (2) are connected to control cabinet (4), and heating device (6) is used for vulcanizing chamber
(3) it is heated in, hydraulic device (2) is used to drive the elevating movement of lower heating plate (20), and vulcanizing chamber (3) setting is for transmission
The import (32) and outlet (33) of band (52) disengaging.
2. a kind of vulcanizing press according to claim 1, it is characterised in that: the conveyer belt (52) is by hard refractory
Chain made of alloy material is made, and bed die seat (53) is installed on conveyer belt.
3. a kind of vulcanizing press according to claim 1, it is characterised in that: the vulcanizer (3) further includes being set to
The import (32) of vulcanizing chamber (3) and close open at outlet (33) send (7), close to switch (7) connection control cabinet (4), in fact
When transmit conveying mechanism (5) location information.
4. a kind of vulcanizing press according to claim 1, it is characterised in that: the control cabinet (4) is equipped with operation panel
(41) and combined aural and visual alarm (42).
5. a kind of vulcanizing press according to claim 1, it is characterised in that: in the vulcanizing chamber (3) setting three with
On upper die holder (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710891441.9A CN109551692A (en) | 2017-09-27 | 2017-09-27 | Vulcanizing press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710891441.9A CN109551692A (en) | 2017-09-27 | 2017-09-27 | Vulcanizing press |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109551692A true CN109551692A (en) | 2019-04-02 |
Family
ID=65863864
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710891441.9A Withdrawn CN109551692A (en) | 2017-09-27 | 2017-09-27 | Vulcanizing press |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109551692A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112873654A (en) * | 2021-02-05 | 2021-06-01 | 明治橡胶化成(深圳)有限公司 | High-wear-resistance rubber vulcanizing device |
| CN114055680A (en) * | 2021-11-16 | 2022-02-18 | 浙江晟祺实业有限公司 | New material processing production is with vulcanization equipment |
-
2017
- 2017-09-27 CN CN201710891441.9A patent/CN109551692A/en not_active Withdrawn
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112873654A (en) * | 2021-02-05 | 2021-06-01 | 明治橡胶化成(深圳)有限公司 | High-wear-resistance rubber vulcanizing device |
| CN112873654B (en) * | 2021-02-05 | 2022-07-08 | 明治橡胶化成(深圳)有限公司 | High-wear-resistance rubber vulcanizing device |
| CN114055680A (en) * | 2021-11-16 | 2022-02-18 | 浙江晟祺实业有限公司 | New material processing production is with vulcanization equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WW01 | Invention patent application withdrawn after publication | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20190402 |