CN109545892B - Automatic framing machine of solar cell panel - Google Patents
Automatic framing machine of solar cell panel Download PDFInfo
- Publication number
- CN109545892B CN109545892B CN201811378442.4A CN201811378442A CN109545892B CN 109545892 B CN109545892 B CN 109545892B CN 201811378442 A CN201811378442 A CN 201811378442A CN 109545892 B CN109545892 B CN 109545892B
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- plate
- solar cell
- frame
- horizontal plate
- cell panel
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- 238000009432 framing Methods 0.000 title claims abstract description 32
- 238000003825 pressing Methods 0.000 claims description 12
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 238000003466 welding Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 7
- 230000003028 elevating effect Effects 0.000 abstract description 5
- 210000001503 joint Anatomy 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000003292 glue Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention discloses an automatic framing machine for solar panels, which comprises two parallel conveying belts and a framing unit, wherein a plurality of feeding units for placing the solar panels and a frame are arranged on the conveying belts; the upper part of the fixed rod is provided with a limiting convex edge, and the frame is sleeved on the fixed rod and is abutted against the limiting convex edge; the dress frame unit includes hold-down mechanism and is located the elevating platform between two conveyer belts, and hold-down mechanism includes the support, and leg joint has the lift cylinder, and the support is equipped with the pressure cylinder, and the pressure cylinder is connected with the push pedal, and the cross-section of push pedal is the horizontal plate of "L" type including the vertical board of fixed setting and activity setting, and the horizontal plate rotates with vertical board to be connected, and the horizontal plate can only rotate to vertical board place side under being the vertical state with vertical board. The invention has the characteristics of simple structure and good framing effect.
Description
Technical Field
The invention relates to the technical field of photovoltaic module assembly, in particular to an automatic framing machine for a solar cell panel.
Background
Solar cells are devices that directly convert light energy into electrical energy by the photoelectric or photochemical effect. The single solar cell sheet cannot be directly used as a solar cell. When the solar cell is used, a plurality of single cells are connected in series and in parallel, then are sealed into a solar cell module by using toughened glass, EVA and TPT in a hot pressing manner, and then the periphery of the solar cell module is additionally provided with a frame to form the solar cell.
In order to keep better framing quality in the prior art, framing operation is generally carried out manually, and the main problems of troublesome operation and low working efficiency exist. In addition, chinese patent document CN 104037259 a, which is published in the prior art, discloses a full-automatic aluminum frame combination machine system, which can mechanically frame a solar cell panel, but the similar mechanical structures are very complex and the manufacturing cost is high.
Disclosure of Invention
The invention aims to provide an automatic framing machine for a solar cell panel, which has the characteristics of simple structure and good framing effect.
The above object of the present invention is achieved by the following technical solutions:
an automatic framing machine for solar panels comprises two parallel conveying belts and a framing unit, wherein the conveying belts pass through the framing unit; the conveying belt is provided with a plurality of feeding units for placing the solar cell panel and the frame, each feeding unit comprises positioning grooves arranged on two conveyers, and the solar cell panel is placed in the positioning grooves of the two conveying belts in a crossing manner for conveying; each conveying unit comprises 8 fixing rods positioned on the side of the positioning groove, and the fixing rods are fixedly connected to the conveying belt; the fixing rods correspond to the placement positions of the solar cell panel, wherein every two fixing rods correspond to one edge of the solar cell panel, and the two fixing rods are respectively positioned on two sides of the edge; the upper part of the fixed rod is provided with a limiting convex edge, the side frames are provided with through holes matched with the fixed rod, and each side frame is sleeved on the fixed rod and is abutted against the limiting convex edge;
the dress frame unit includes hold-down mechanism and is located the elevating platform between two conveyer belts, hold-down mechanism includes the support, the leg joint has the lift cylinder, the support is equipped with the hold-down cylinder, the piston rod that compresses tightly the cylinder is connected with the push pedal, the cross-section of push pedal is "L" type including the vertical board of fixed setting and the horizontal plate that the activity set up, the horizontal plate rotates with vertical board to be connected, the horizontal plate can only rotate to vertical board place side with vertical board is the vertical state down.
Through adopting above-mentioned technical scheme, only need to place solar cell panel in the constant head tank, place the frame of brushing gluey on the dead lever on this constant head tank limit to carry to dress frame unit in, the elevating platform can be raised solar cell panel to dress frame position. The fixed rod is provided with a limiting convex edge so that a certain height space is formed between the frame and the conveying belt, and the push plate descends along with the frame in the downward movement process of the bracket; when the horizontal plate of the push plate touches the frame, the horizontal plate rotates to the side of the vertical plate, and when the push plate descends between the frame and the conveying belt, the horizontal plate resets under the action of self weight; in the ascending process of the bracket, the horizontal plate supports the bottom of the frame to lift the frame to a pre-frame position; then under the action of the pressing cylinder, the frame and the solar panel are bonded in place. Because constant head tank and dead lever are confirmed the position of solar cell panel and frame respectively for frame and horizontal plate are when the dress frame, and the relative position is accurate, and dress frame is effectual. In addition, the conveying belt can convey the frame and the solar cell panel simultaneously, so that the whole equipment is relatively simple in structure, and the manufacturing cost is reduced.
The invention is further configured to: the connecting blocks extending towards the horizontal plate are arranged on two sides of the vertical plate, a rotating shaft is arranged between the connecting blocks on the two sides of the vertical plate, the horizontal plate is sleeved on the rotating shaft, and the upper surfaces of the connecting blocks are flush with the upper surface of the horizontal plate in a horizontal state; the bottom of vertical board is equipped with the limiting plate that extends to the horizontal plate direction, the horizontal plate is inconsistent with the limiting plate.
By adopting the technical scheme, the rotating shaft is arranged above the limiting plate, so that a larger rotating angle can be obtained from the horizontal plate to the vertical plate, and the rotating angle of the horizontal plate is enough to enable the horizontal plate to downwards pass through the frame in the descending process of the push plate; and the upper surface of the connecting block is flush with the upper surface of the horizontal plate when the horizontal plate is in a horizontal state, so that when the horizontal plate supports the frame, the connecting block cannot obstruct the frame.
The invention is further configured to: the conveyer belt is a metal crawler belt.
Through adopting above-mentioned technical scheme, metal track structural strength is higher, operates steadily for difficult skew when solar cell panel carries.
The invention is further configured to: the fixed rods are welded and fixed on the conveying belt.
Through adopting above-mentioned technical scheme for the dead lever is fixed reliable with the conveyer belt, and is difficult not hard up.
The invention is further configured to: the support is a rectangular frame, and four ends of the support are connected with lifting cylinders.
Through adopting above-mentioned technical scheme for the lift of support is more steady.
The invention is further configured to: the length of the push plate is smaller than the distance between the two fixing rods sleeved on the frame.
By adopting the technical scheme, the horizontal plate can not be in contact with the fixed rod, the width of the horizontal plate can be designed to be larger than the width of the frame without considering the obstruction of the fixed rod, and the frame can be stably supported when being supported.
The invention is further configured to: and a cushion pad is attached to one side of the vertical plate, which is back to the compression cylinder.
Through adopting above-mentioned technical scheme, when compressing tightly the cylinder and pushing the frame to solar cell panel on, the blotter can cushion the frame for when frame and solar cell panel laminating, it can still advance a bit forward to compress tightly the cylinder, makes frame and solar cell panel more in close contact with, makes dress frame effect better.
The invention is further configured to: the lifting platform comprises a platform surface used for supporting the solar cell panel, and the platform surface is provided with an anti-slip pad.
By adopting the technical scheme, when the solar cell panel is lifted by the lifting platform, the solar cell panel is not easy to deviate.
In conclusion, the beneficial technical effects of the invention are as follows:
1. can carry frame and solar cell panel simultaneously for equipment structure is more simplified, reduces manufacturing cost.
2. The solar cell panel and the frame can be effectively positioned before framing, and framing precision is improved.
Drawings
FIG. 1 is a schematic plan view of the present embodiment;
FIG. 2 is a schematic sectional view of the present embodiment;
FIG. 3 is an enlarged schematic view of portion A of FIG. 2;
FIG. 4 is a first schematic sectional view of a push plate according to the present embodiment;
FIG. 5 is a second schematic sectional view of the push plate of the present embodiment;
FIG. 6 is a schematic view showing a state in which the push plate of the present embodiment is descending;
FIG. 7 is a schematic view of the present embodiment in a pre-framed state;
fig. 8 is a schematic combination diagram of the frame of the present embodiment.
Description of reference numerals: 1. a conveyor belt; 2. a feeding unit; 3. a framing unit; 4. positioning a groove; 5. a solar panel; 6. fixing the rod; 7. a frame; 8. a limiting convex edge; 9. a lifting platform; 10. a support; 11. a lifting cylinder; 12. a pressing cylinder; 13. pushing the plate; 14. a vertical plate; 15. a horizontal plate; 16. connecting blocks; 17. a rotating shaft; 18. a limiting plate; 19. a cushion pad; 20. and a through hole.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Example (b):
an automatic framing machine for solar panels is shown in figure 1 and comprises two parallel conveying belts 1, wherein the two conveying belts 1 run synchronously; the conveyor belt 1 is divided into several feeding units 2; still including setting up the unit 3 of framing above conveyer belt 1, conveyer belt 1 operation in-process, pay-off unit 2 is in proper order through unit 3 of framing.
As shown in fig. 1, each feeding unit 2 comprises positioning grooves 4 arranged on two conveyors, and solar panels 5 are placed in the positioning grooves 4 of the two conveyors 1 in a crossing manner for conveying; 8 fixed rods 6 are distributed on the periphery of the positioning groove 4, when the solar cell panel 5 is placed in the positioning groove 4, every two fixed rods 6 correspond to one edge of the solar cell panel 5 and are respectively positioned on two sides of the edge, and the fixed rods 6 are used for sleeving a frame 7 which is brushed with glue in advance; correspondingly, the frame 7 is also provided with a through hole 20 for matching with the fixing rod 6. The conveyer belt 1 is a metal crawler belt, and the fixing rod 6 is welded and fixed on the conveyer belt 1. When the solar cell panel 5 is conveyed into the framing unit 3, the frames 7 corresponding to the four sides thereof have been put in place by the fixing bars 6 and are conveyed into the framing unit 3 together. The fixing rod 6 can position the frame 7, so that the placement position of the frame 7 is accurate.
As shown in fig. 2-3, the upper portion of the fixing rod 6 is provided with a limiting convex edge 8, and each frame 7 is sleeved on the fixing rod 6 and is abutted against the limiting convex edge 8.
As shown in fig. 1-2, the framing unit 3 comprises a lifting platform 9 positioned between the two conveyor belts 1, and the lifting platform 9 comprises a table top for supporting the solar panel 5 and a cylinder connected with the bottom of the table top for driving the table top to lift up and down; the table top is provided with an anti-skid pad.
As shown in fig. 2-3, the framing unit 3 further includes a pressing mechanism, the pressing mechanism includes a support 10 having a rectangular structure, four ends of the support 10 are connected to lifting cylinders 11, and the support 10 can move up and down integrally under the action of the lifting cylinders 11. The inner side of each frame of the support 10 is provided with a pressing cylinder 12, a piston rod of the pressing cylinder 12 is connected with a push plate 13, and the length of the push plate 13 is smaller than the distance between two fixed rods 6 sleeved on the frame 7. The section of the push plate 13 is L-shaped and comprises a vertical plate 14 fixedly arranged and a horizontal plate 15 movably arranged, the horizontal plate 15 is rotatably connected with the vertical plate 14, and the horizontal plate 15 and the vertical plate 14 are in a vertical state and can only rotate towards the side of the vertical plate 14.
As shown in fig. 3-5, two sides of the vertical plate 14 are provided with connecting blocks 16 extending in the direction of the horizontal plate 15, a rotating shaft 17 is arranged between the connecting blocks 16 at the two sides of the vertical plate 14, the horizontal plate 15 is sleeved on the rotating shaft 17, and the upper surface of the connecting block 16 is flush with the upper surface of the horizontal plate 15 when in a horizontal state; the bottom of the vertical plate 14 is provided with a limit plate 18 extending in the direction of the horizontal plate 15, and the horizontal plate 15 abuts against the limit plate 18. The limiting plate 18 can limit the horizontal plate 15, when the horizontal plate 15 collides with the limiting plate 18, the horizontal plate 15 and the vertical plate 14 are in a perpendicular state, and in this state, the horizontal plate 15 is blocked by the limiting plate 18, so that the horizontal plate cannot continue to rotate away from the vertical plate 14. Wherein, a buffer pad 19 is attached to one side of the vertical plate 14 facing the horizontal plate 15.
The working state of the present embodiment is as follows; in the feeding stage, the solar cell panel 5 is placed in the positioning groove 4, the frame 7 brushed with glue is placed on the fixing rod 6 on the edge of the positioning groove 4, and the frame 7 is supported on the limiting convex edge 8 of the fixing rod 6 so that a height space exists between the frame 7 and the conveying belt 1. Starting conveyer belt 1, conveyer belt 1 carries solar cell panel 5 to elevating platform 9 positions, and conveyer belt 1 stops, and the cylinder action of elevating platform 9 orders about the mesa and risees to with solar cell panel 5 lifting to pre-installation frame height. At the moment, the lifting cylinder 11 connected to the bracket 10 acts to drive the bracket 10 to descend, and the push plate 13 descends along with the bracket 10 in the descending process; when the horizontal plate 15 of the push plate 13 touches the frame 7, the horizontal plate 15 rotates to the side of the vertical plate 14, and when the push plate 13 descends to a position between the frame 7 and the conveying belt 1, the horizontal plate 15 resets under the action of self weight; in the process of lifting the support 10, the horizontal plate 15 supports the bottom of the frame 7 to lift the frame 7 to a pre-frame position; the frame 7 is then bonded in place with the solar panel 5 by the action of the hold-down cylinders 12. At the moment, the pressing cylinder 12 resets, the lifting platform 9 resets, the solar cell panel 5 with the frame 7 is placed on the conveying belt 1, and the solar cell panel leaves the frame installing unit 3 along with the conveying belt 1.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (7)
1. The utility model provides an automatic dress frame machine of solar cell panel which characterized in that: the conveying belt device comprises two conveying belts (1) and a framing unit (3), wherein the conveying belts (1) are arranged in parallel, and the framing unit (3) passes through the conveying belts (1); the solar cell panel conveying device is characterized in that a plurality of feeding units (2) used for placing solar cell panels (5) and frames (7) are arranged on the conveying belt (1), each feeding unit (2) comprises positioning grooves (4) formed in two conveyers, and the solar cell panels (5) are placed in the positioning grooves (4) of the two conveying belts (1) in a crossing mode for conveying; each conveying unit comprises 8 fixing rods (6) positioned on the edges of the positioning grooves (4), and the fixing rods (6) are fixedly connected to the conveying belt (1); the fixing rods (6) correspond to the placement positions of the solar cell panels (5), wherein each two fixing rods (6) correspond to one edge of each solar cell panel (5), and the two fixing rods (6) are respectively positioned on two sides of the edge; the upper part of the fixed rod (6) is provided with a limiting convex edge (8), the side frames (7) are provided with through holes (20) matched with the fixed rod (6), and each side frame (7) is sleeved on the fixed rod (6) and is abutted against the limiting convex edge (8);
the framing unit (3) comprises a pressing mechanism and a lifting platform (9) located between the two conveying belts (1), the pressing mechanism comprises a support (10), the support (10) is connected with a lifting cylinder (11), the support (10) is provided with a pressing cylinder (12), a piston rod of the pressing cylinder (12) is connected with a push plate (13), the cross section of the push plate (13) is L-shaped and comprises a fixedly arranged vertical plate (14) and a movably arranged horizontal plate (15), the horizontal plate (15) is rotatably connected with the vertical plate (14), and the horizontal plate (15) and the vertical plate (14) are in a vertical state and can only rotate towards the side where the vertical plate (14) is located;
connecting blocks (16) extending towards the horizontal plate (15) are arranged on two sides of the vertical plate (14), a rotating shaft (17) is arranged between the connecting blocks (16) on the two sides of the vertical plate (14), the rotating shaft (17) is sleeved with the horizontal plate (15), and the upper surface of each connecting block (16) is flush with the upper surface of the horizontal plate (15) in a horizontal state; the bottom of vertical board (14) is equipped with limiting plate (18) to horizontal plate (15) direction extension, horizontal plate (15) and limiting plate (18) are inconsistent.
2. The automatic framing machine of claim 1, wherein: the conveyer belt (1) is a metal crawler belt.
3. The automatic framing machine of claim 2, wherein: the fixing rod (6) is fixed on the conveying belt (1) in a welding mode.
4. The automatic framing machine of claim 1, wherein: the support (10) is a rectangular frame, and four ends of the support (10) are connected with lifting cylinders (11).
5. The automatic framing machine of claim 1, wherein: the length of the push plate (13) is smaller than the distance between the two fixing rods (6) sleeved on the frame (7).
6. The automatic framing machine of claim 1, wherein: and a cushion pad (19) is attached to one side of the vertical plate (14) back to the pressing cylinder (12).
7. The automatic framing machine of claim 1, wherein: the lifting platform (9) comprises a platform surface for supporting the solar cell panel (5), and the platform surface is provided with an anti-slip pad.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811378442.4A CN109545892B (en) | 2018-11-19 | 2018-11-19 | Automatic framing machine of solar cell panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811378442.4A CN109545892B (en) | 2018-11-19 | 2018-11-19 | Automatic framing machine of solar cell panel |
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| Publication Number | Publication Date |
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| CN109545892A CN109545892A (en) | 2019-03-29 |
| CN109545892B true CN109545892B (en) | 2020-04-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811378442.4A Active CN109545892B (en) | 2018-11-19 | 2018-11-19 | Automatic framing machine of solar cell panel |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110071689A (en) * | 2019-04-30 | 2019-07-30 | 深圳市誉辰自动化设备有限公司 | Photovoltaic tiles rim frame apparatus |
| CN110561235B (en) * | 2019-08-27 | 2023-08-29 | 雅视特科技（杭州）有限公司 | Full-automatic vertical casting surface grinding machine and operation method thereof |
| CN112038274B (en) * | 2020-08-31 | 2024-04-19 | 河北极致电力科技有限公司 | Feeding mechanism of solar panel packaging equipment |
| CN115609259B (en) * | 2022-11-07 | 2023-05-16 | 盖文智控技术(深圳)有限公司 | Photovoltaic device equipment based on visual detection |
| CN117161713B (en) * | 2023-09-19 | 2024-03-12 | 江苏澄擎新能源有限公司 | Photovoltaic panel automated production is with dress frame equipment |
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| CN106298608A (en) * | 2016-08-19 | 2017-01-04 | 营口金辰机械股份有限公司 | Solar module high efficient full automatic frame loader |
| CN106276071A (en) * | 2016-08-19 | 2017-01-04 | 营口金辰机械股份有限公司 | The transmission mechanism of solar module automatic framing machine |
| CN206558525U (en) * | 2017-01-21 | 2017-10-13 | 宁波康立特电子有限公司 | Solar panel automatic framing machine |
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- 2018-11-19 CN CN201811378442.4A patent/CN109545892B/en active Active
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|---|---|---|---|---|
| CN201584429U (en) * | 2009-08-05 | 2010-09-15 | 常州德茂自动化科技有限公司 | Automatic framing machine |
| KR20130059510A (en) * | 2011-11-29 | 2013-06-07 | 심포니에너지주식회사 | Crystalline silicon solar module repair equipment with infrared lamp |
| CN103646996A (en) * | 2013-12-06 | 2014-03-19 | 保定天威英利新能源有限公司 | Automatic framing apparatus of photovoltaic assembly and using method thereof |
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| CN109545892A (en) | 2019-03-29 |
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