CN109540901A - Automatic optics inspection flame feedback system and method - Google Patents

Automatic optics inspection flame feedback system and method Download PDF

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Publication number
CN109540901A
CN109540901A CN201811301371.8A CN201811301371A CN109540901A CN 109540901 A CN109540901 A CN 109540901A CN 201811301371 A CN201811301371 A CN 201811301371A CN 109540901 A CN109540901 A CN 109540901A
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China
Prior art keywords
defective products
unit
optics inspection
automatic optics
tested
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CN201811301371.8A
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Chinese (zh)
Inventor
吴强
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Inventec Chongqing Corp
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Inventec Chongqing Corp
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Priority to CN201811301371.8A priority Critical patent/CN109540901A/en
Publication of CN109540901A publication Critical patent/CN109540901A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/956Inspecting patterns on the surface of objects
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8854Grading and classifying of flaws
    • G01N2021/8858Flaw counting
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/956Inspecting patterns on the surface of objects
    • G01N2021/95638Inspecting patterns on the surface of objects for PCB's

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Signal Processing (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

It includes: automatic optics inspection unit that the present invention, which provides a kind of automatic optics inspection flame feedback system and method, system, carries out automatic optics inspection to circuit board to be tested, saves detection data;Data acquisition unit acquires the detection data;It traces to the source unit, the circuit board to be tested and the machine table for processing the circuit board to be tested is established into corresponding relationship;Processing unit obtains exception information according to the detection data of acquisition;Alarm unit, according to the exception information alert;Bad data multifunctional inquiring and analysis statistics during automatic optics inspection may be implemented in the present invention, during the test, it can be reminded automatically when defective products reaches early warning value, the problem of ensuring appeared in production process, can be found in time, and then the operations such as subsequent maintenance can be timely provided, to find and to solve the problems, such as, save the cost in time, reduce the investigation time, to improve production efficiency and the quality of production.

Description

Automatic optics inspection flame feedback system and method
Technical field
The present invention relates to electronic field more particularly to automatic optics inspection flame feedback systems and method.
Background technique
AOI (Automatic Optic Inspection, automatic optics inspection), is to be delivered a child based on optical principle come butt welding The equipment that the common deficiency encountered in production is detected.By automatically scanning PCB, image, the solder joint and database of test are acquired In qualified parameter be compared, by image procossing, check defect PCB on, and defect is shown/marked, confession Maintenance personal's finishing.By using AOI as the tool for reducing defect, it can search and eliminate early stage assembling technology procedure Mistake, to realize good process control.
But current existing AOI tester table, it can only accomplish that built-in testing is worked as in discovery to when piece PCB carries out AOI detection PCB it is bad, and repair, processing procedure and historical data can not be analyzed and be counted before can not tracking, found out and ask The centrostigma of topic.Can not know causes the bad more line of PCB other, board, FEEDER or some material, and does not also have Effective alarming mechanism, it allows and bad repeatedly occurs.None intuitive abnormity prompt mechanism leads to abnormally frequent generation but It can not find, and since preceding processing procedure can not be fed back, cannot be solved the problems, such as from source, not can be carried out bad data statistics, nothing Method count each line not, board abnormal conditions.Therefore, it is necessary to a kind of new technological means, are able to solve above-mentioned technical problem.
Summary of the invention
In view of the foregoing deficiencies of prior art, the present invention provides a kind of automatic optics inspection flame feedback system System, to solve the above technical problems.
Automatic optics inspection flame feedback system provided by the invention, comprising:
Automatic optics inspection unit carries out automatic optics inspection to circuit board to be tested, saves detection data;
Data acquisition unit acquires the detection data;
It traces to the source unit, by the circuit board to be tested pass corresponding with machine table foundations for processing the circuit board to be tested System;
Processing unit obtains exception information, the exception information includes defective products according to the detection data of acquisition Machine table corresponding to identity information and the defective products;
Alarm unit, according to the exception information alert.
Further, the exception information further include the location information of the defects of defective products solder joint, described in processing not The identity information of the identity information of the machine table corresponding to non-defective unit, feeder corresponding to the processing defective products, with And there is the number information of same defect bond pad locations defect in the defective products in the unit time.
Further, the processing unit is provided with the first judgment threshold, when defective products described in unit time appearance is same When the number of defect bond pad locations defect reaches preset first judgment threshold, it is single that the processing unit controls the alarm Member issues the warning message.
It further, further include the board control unit being connect with the processing unit, the processing unit is additionally provided with Two judgment thresholds, when the number that same defect bond pad locations defect occurs in defective products described in the unit time reaches preset described When the second judgment threshold, the board that the defective products is processed in the board control unit control stops working.
It further, further include terminal device, the terminal device is connect with the processing unit, for inquiring abnormal letter Breath;The terminal device further includes the mobile terminal for receiving the warning message.
The present invention also provides a kind of automatic optics inspection flame feedback methods, comprising:
Automatic optics inspection is carried out to circuit board to be tested;
Acquisition testing data;
The circuit board to be tested and the machine table for processing the circuit board to be tested are established into corresponding relationship;
According to the detection data of acquisition, exception information is obtained, the exception information includes the identity information of defective products And machine table corresponding to the defective products;
It is alarmed according to the exception information.
Further, the exception information further include the location information of the defects of defective products solder joint, described in processing not The identity information of machine table corresponding to non-defective unit, the identity information for processing feeder corresponding to the defective products, Yi Jidan There is the number of same defect bond pad locations defect in the defective products in the time of position.
Further, the first judgment threshold and the second judgment threshold are set,
When the number that same defect bond pad locations defect occurs in defective products described in the unit time reaches preset described When one judgment threshold, alert;
When the number that same defect bond pad locations defect occurs in defective products described in the unit time reaches preset described When two judgment thresholds, the board that the defective products is processed in control stops working.
The present invention also provides a kind of computer readable storage mediums, are stored thereon with computer program, the computer journey Any of the above-described the method is realized when sequence is executed by processor.
A kind of electric terminal of the present invention, comprising: processor and memory;
The memory is used to execute the computer of the memory storage for storing computer program, the processor Program, so that the terminal executes any of the above-described the method.
Beneficial effects of the present invention: the automatic optics inspection flame feedback system in the present invention may be implemented automatic Bad data multifunctional inquiring and analysis statistics during optical detection, during the test, when defective products reaches early warning value It can be reminded automatically, it is ensured that appeared in production process the problem of can be found in time, when bad in the unit time When the quantity of product reaches pre-set value, board can also be controlled and stop rail immediately, to find and to solve the problems, such as in time, save at This, reduces the investigation time, to improve production efficiency and the quality of production.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of automatic optics inspection flame feedback system in the embodiment of the present invention.
Fig. 2 is the flow diagram of automatic optics inspection flame feedback method in the embodiment of the present invention.
Specific embodiment
Illustrate embodiments of the present invention below by way of specific specific example, those skilled in the art can be by this specification Other advantages and efficacy of the present invention can be easily understood for disclosed content.The present invention can also pass through in addition different specific realities The mode of applying is embodied or practiced, the various details in this specification can also based on different viewpoints and application, without departing from Various modifications or alterations are carried out under spirit of the invention.It should be noted that in the absence of conflict, following embodiment and implementation Feature in example can be combined with each other.
It should be noted that illustrating the basic structure that only the invention is illustrated in a schematic way provided in following embodiment Think, only shown in schema then with related component in the present invention rather than component count, shape and size when according to actual implementation Draw, when actual implementation kenel, quantity and the ratio of each component can arbitrarily change for one kind, and its assembly layout kenel It is likely more complexity.
As shown in Figure 1, the automatic optics inspection flame feedback system in the present embodiment, comprising:
Automatic optics inspection unit carries out automatic optics inspection to circuit board to be tested, saves detection data;
Data acquisition unit acquires the detection data;
It traces to the source unit, by the circuit board to be tested pass corresponding with machine table foundations for processing the circuit board to be tested System;
Processing unit obtains exception information, the exception information includes defective products according to the detection data of acquisition Machine table corresponding to identity information and the defective products;
Alarm unit, according to the exception information alert.
In the present embodiment, automatic optics inspection unit, main function are to carry out the inspection of AOI optics to circuit board to be tested It surveys, saves detection data;By AOI optical detection, the printed circuit board after wave-soldering and Reflow Soldering is automaticly inspected Scolding tin welds situation and actual load situation.Data acquisition unit, main function are the acquisition detection datas, in the present embodiment, Scolding tin and component are resolved into different colors by internal lighting unit by machine.When production checks program, take first Suitable color parameter is set separately to the different piece of each component above in one piece of on-gauge plate.When being checked, machine Device is using the image of the on-gauge plate taken as standard video, using the color parameter that sets as standard.By examined base The image of plate is compared with standard video, is differentiated on the basis of the color parameter set, judges non-defective unit and defective products, Test result is stored in board.In the present embodiment, it traces to the source unit, main function is by the circuit board to be tested and processing institute The machine table for stating circuit board to be tested establishes corresponding relationship;Corresponding relationship can be by establishing AOI bad data and station number table It realizes, processing unit, exception information can be obtained, the exception information includes defective products according to the detection data of acquisition Identity information and the defective products corresponding to machine table, processing unit can by AOI bad data and station number table into Row operational analysis, locking defective products, to quickly adjust equipment from source, are dropped by which platform equipment/which branch Feeder output The incidence of low defective products.Data analysis through the processing unit, may be implemented AOI flame feedback, and content may include: Self-defined inquiry, top is bad, bad analysis Plato, bad tendency chart, establishes and bad reaches early warning quantity alarm mechanism etc..
In the present embodiment, exception information further includes the location information of the defects of defective products solder joint, described in processing The identity information of the machine table corresponding to defective products, feeder corresponding to the processing defective products identity information, And there is the number information of same defect bond pad locations defect in the defective products in the unit time.The identity information of machine table It may include the title or serial number and the location information of board etc. of board, it can should according to the identity information of machine table The person liable of board carries out identity binding, while sending a warning message, to inform that corresponding person liable is located in time Reason.
In this embodiment, processing unit is provided with the first judgment threshold, when defective products described in unit time appearance is same When the number of defect bond pad locations defect reaches preset first judgment threshold, it is single that the processing unit controls the alarm Member issues the warning message.In actual operation, precondition can be preset, for example, when defective products is in same position The cumulative frequency of the defective products of appearance reaches 3/hour, then can star alarm mechanism, so that the problem can be timely It was found that.For example, warning information can be issued in the form of a popup window, inform the AOI machine table number of batch defective products and right occur The undesirable position of the batch answered, bad title, the information such as position of board.
It in the present embodiment, further include the board control unit being connect with the processing unit, processing unit is additionally provided with Second judgment threshold, when the number that same defect bond pad locations defect occurs in defective products described in the unit time reaches preset institute When stating the second judgment threshold, the board that the defective products is processed in the board control unit control stops working.In real work In, precondition can be preset, for example, the cumulative frequency of the defective products occurred in same position when defective products reach 5/ Hour, then think that board control unit sends control instruction, control board stops rail, while passing through alarm lamp, video screen alarm etc. Mode carries out alarm message reminding.After artificially correction board, control instruction is sent to board control unit again, controls board It needs to work.
It in the present embodiment, further include terminal device, the terminal device is connect with the processing unit, different for inquiring Normal information;The terminal device further includes the mobile terminal for receiving the warning message.Terminal device can be PC machine etc. Fixed terminal equipment can also pass through terminal using mobile terminal devices such as smart phone, tablet computer or other special equipments Equipment not only can carry out real-time query and historical query to exception information, can be used for receiving warning message.That inquires is interior Hold, other, number of defective products defect of serial number, feeder ID, machine number, location information, line including pcb board etc..Alarm notification Mode can be using the modes such as mail, short message, wechat.
Preferably, each machine table responsible person corresponding with the board can be subjected to identity binding, when corresponding When machine table occurs abnormal, system is one-to-one to realize by sending warning message to the terminal device of specified responsible person Maintenance improves work and production efficiency to reduce the time of processing problem.
In the present embodiment, unit is traced to the source in addition to that can be other than AOI board establishes mapping relations, it can also be to other classes It can not seemingly solve the problems, such as the machine table traced to the source, principle is identical, such as can also be applied in SPI (SolderPaste Inspection, tin cream detection system) in.
As shown in Fig. 2, correspondingly, the present embodiment also provides a kind automatic optics inspection flame feedback method, packet It includes:
Automatic optics inspection is carried out to circuit board to be tested;
Acquisition testing data;
The circuit board to be tested and the machine table for processing the circuit board to be tested are established into corresponding relationship;
According to the detection data of acquisition, exception information is obtained, the exception information includes the identity information of defective products And machine table corresponding to the defective products;
It is alarmed according to the exception information.
In the present embodiment, exception information further includes the location information of the defects of defective products solder joint, described in processing The identity information of machine table corresponding to defective products, the identity information for processing feeder corresponding to the defective products, and There is the number of same defect bond pad locations defect in the defective products in unit time.
In the present embodiment, the first judgment threshold and the second judgment threshold are set,
When the number that same defect bond pad locations defect occurs in defective products described in the unit time reaches preset described When one judgment threshold, alert;
When the number that same defect bond pad locations defect occurs in defective products described in the unit time reaches preset described When two judgment thresholds, the board that the defective products is processed in control stops working.
For example, when bad data reaches preset value (such as a hour of the same race bad reach 5pcs), then board stops rail, Early warning system alarm.Related technical personnel confirm that line is other by warning note, board, the information such as feeder.Confirm abnormal cause And it handles.After Resolving probiems, technical staff unlocks board by operating terminal equipment, for example, can using brushing into work number and The mode of processing method is unlocked board.
In the present embodiment, technology can be assisted by self-defined inquiry with self-defined inquiry AOI board bad data Personnel's efficient lookup is bad.The present embodiment can also analyze data, realize multi-class classification locking device problem, pass through The bad trend analysis of AOI (By Day/By hours), the bad Plato's analysis of AOI can analyze and lock problematic wire body.
The present embodiment also provides a kind of computer readable storage medium, is stored thereon with computer program, which is located Reason device realizes any one of the present embodiment method when executing.
The present embodiment also provides a kind of electric terminal, comprising: processor and memory;
The memory is used to execute the computer of the memory storage for storing computer program, the processor Program, so that the terminal executes any one of the present embodiment method.
Computer readable storage medium in the present embodiment, those of ordinary skill in the art will appreciate that: it realizes above-mentioned each The all or part of the steps of embodiment of the method can be completed by the relevant hardware of computer program.Computer program above-mentioned It can be stored in a computer readable storage medium.The program when being executed, executes the step including above-mentioned each method embodiment Suddenly;And storage medium above-mentioned includes: the various media that can store program code such as ROM, RAM, magnetic or disk.
Electric terminal provided in this embodiment, including processor, memory, transceiver and communication interface, memory and logical Letter interface connect with processor and transceiver and completes mutual communication, and for storing computer program, communication connects memory For mouth for being communicated, processor and transceiver make electric terminal execute each of method as above for running computer program Step.
In the present embodiment, memory may include random access memory (Random Access Memory, abbreviation RAM), it is also possible to further include nonvolatile memory (non-volatile memory), for example, at least a magnetic disk storage.
Above-mentioned processor can be general processor, including central processing unit (Central Processing Unit, Abbreviation CPU), network processing unit (Network Processor, abbreviation NP) etc.;It can also be digital signal processor (Digital Signal Processing, abbreviation DSP), specific integrated circuit (Application Specific Integrated Circuit, abbreviation ASIC), field programmable gate array (Field-Programmable Gate Array, Abbreviation FPGA) either other programmable logic device, discrete gate or transistor logic, discrete hardware components.
Note that indicating signal with line in the respective figure of embodiment, some lines are thicker, to indicate more structures There is arrow at one or more ends of signal path (consituent signal path) and/or some lines, to indicate Main information flow direction, these marks are not intended to be limited, in fact, one or more example embodiments is combined to use this A little lines help more easily to connect circuit or logic unit, and any representative signal (being determined by design requirement or preference) is real May include on border can any one direction transmit and can with the signaling plan of any appropriate type realize one A or multiple signals.
Unless specified otherwise herein, common object otherwise is described using ordinal adjectives " first ", " second " etc., only indicated The different instances of same object are referred to, and are not intended to imply that the object described in this way must be using given sequence, either Temporally, spatially, sequence ground or any other mode.
Specification refers to special characteristic, structure that expression is described in conjunction with the embodiments to " embodiment ", " one embodiment " Or characteristic includes at least some embodiments, but needing not be whole embodiments." embodiment ", " one embodiment " repeatedly go out It is now not necessarily all referring to for identical embodiment.If specification describe component, feature, structure or characteristic " can with ", " or Perhaps " or " can " included, then the particular elements, feature, structure or characteristic " can with ", " perhaps " or " can " included, then The particular elements, feature, structure or characteristic are not required.Specification or claim refer to " one " element, not Indicate only have an element.Specification or claim refer to " one is other " element, it is not excluded that there are more than one another Outer element.
Although having been incorporated with specific embodiments of the present invention, invention has been described, according to retouching for front It states, many replacements of these embodiments, modification and variation will be apparent for those of ordinary skills.Example Such as, discussed embodiment can be used in other storage organizations (for example, dynamic ram (DRAM)).The embodiment of the present invention is intended to Cover all such replacements fallen within the broad range of appended claims, modifications and variations.
The above-described embodiments merely illustrate the principles and effects of the present invention, and is not intended to limit the present invention.It is any ripe The personage for knowing this technology all without departing from the spirit and scope of the present invention, carries out modifications and changes to above-described embodiment.Cause This, institute is complete without departing from the spirit and technical ideas disclosed in the present invention by those of ordinary skill in the art such as At all equivalent modifications or change, should be covered by the claims of the present invention.

Claims (10)

1. a kind of automatic optics inspection flame feedback system characterized by comprising
Automatic optics inspection unit carries out automatic optics inspection to circuit board to be tested, saves detection data;
Data acquisition unit acquires the detection data;
It traces to the source unit, the circuit board to be tested and the machine table for processing the circuit board to be tested is established into corresponding relationship;
Processing unit obtains exception information, the exception information includes the identity of defective products according to the detection data of acquisition Machine table corresponding to information and the defective products;
Alarm unit, according to the exception information alert.
2. automatic optics inspection flame feedback system according to claim 1, which is characterized in that the exception information It further include the location information of the defects of defective products solder joint, the body for processing the machine table corresponding to the defective products The identity information of feeder corresponding to part information, the processing defective products and in the unit time defective products occur it is same The number information of one defect bond pad locations defect.
3. automatic optics inspection flame feedback system according to claim 2, which is characterized in that the processing unit It is provided with the first judgment threshold, when the number that same defect bond pad locations defect occurs in defective products described in the unit time reaches pre- If first judgment threshold when, the processing unit controls the alarm unit and issues the warning message.
4. automatic optics inspection flame feedback system according to claim 2, which is characterized in that further include with it is described The board control unit of processing unit connection, the processing unit are additionally provided with the second judgment threshold, when described in the unit time When the number that same defect bond pad locations defect occurs in defective products reaches preset second judgment threshold, the board control The board that the defective products is processed in unit control stops working.
5. automatic optics inspection flame feedback system according to claim 1 to 4, which is characterized in that further include Terminal device, the terminal device is connect with the processing unit, for inquiring exception information;The terminal device further includes using In the mobile terminal for receiving the warning message.
6. a kind of automatic optics inspection flame feedback method characterized by comprising
Automatic optics inspection is carried out to circuit board to be tested;
Acquisition testing data;
The circuit board to be tested and the machine table for processing the circuit board to be tested are established into corresponding relationship;
According to the detection data of acquisition, obtain exception information, the exception information include defective products identity information and Machine table corresponding to the defective products;
It is alarmed according to the exception information.
7. automatic optics inspection flame feedback method according to claim 6, which is characterized in that the exception information It further include the location information of the defects of defective products solder joint, the identity letter for processing machine table corresponding to the defective products It ceases, process the identity information of feeder corresponding to the defective products and same lack occurs in the defective products in the unit time Fall into the number of bond pad locations defect.
8. automatic optics inspection flame feedback method according to claim 7, which is characterized in that the first judgement of setting Threshold value and the second judgment threshold,
Sentence when the number that same defect bond pad locations defect occurs in defective products described in the unit time reaches preset described first When disconnected threshold value, alert;
Sentence when the number that same defect bond pad locations defect occurs in defective products described in the unit time reaches preset described second When disconnected threshold value, the board that the defective products is processed in control stops working.
9. a kind of computer readable storage medium, is stored thereon with computer program, it is characterised in that: the computer program quilt Any one of claim 6 to 8 the method is realized when processor executes.
10. a kind of electric terminal characterized by comprising processor and memory;
The memory is used to execute the computer journey of the memory storage for storing computer program, the processor Sequence, so that the terminal is executed such as any one of claim 6 to 8 the method.
CN201811301371.8A 2018-11-02 2018-11-02 Automatic optics inspection flame feedback system and method Pending CN109540901A (en)

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CN110455822A (en) * 2019-07-10 2019-11-15 苏州卓融新能源科技有限公司 A kind of detection method of pcb board defect
CN111598491A (en) * 2020-07-22 2020-08-28 武汉精立电子技术有限公司 Data monitoring method applied to AOI detection and electronic equipment
CN112712149A (en) * 2020-12-30 2021-04-27 重庆盛泰光电有限公司 Production information management system based on two-dimensional code recognition
CN113284094A (en) * 2021-04-30 2021-08-20 芜湖东旭光电科技有限公司 Method, device, storage medium and equipment for acquiring defect information of glass substrate
CN113494994A (en) * 2021-07-15 2021-10-12 惠州雷曼光电科技有限公司 Automatic maintenance method
CN113642683A (en) * 2021-10-14 2021-11-12 深圳市信润富联数字科技有限公司 Prompting method and device, electronic equipment and computer readable storage medium

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