CN109531784A - A kind of prefabricated components composable mold and application method - Google Patents
A kind of prefabricated components composable mold and application method Download PDFInfo
- Publication number
- CN109531784A CN109531784A CN201910094069.8A CN201910094069A CN109531784A CN 109531784 A CN109531784 A CN 109531784A CN 201910094069 A CN201910094069 A CN 201910094069A CN 109531784 A CN109531784 A CN 109531784A
- Authority
- CN
- China
- Prior art keywords
- side mode
- part side
- prefabricated components
- mode
- composable mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/10—Moulds with means incorporated therein, or carried thereby, for ejecting or detaching the moulded article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
- B28B7/0017—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps for attaching mould walls on mould tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
- B28B7/002—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps using magnets
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Reinforcement Elements For Buildings (AREA)
Abstract
The invention discloses a kind of prefabricated components composable molds, including for enclosing the lower side mode and three pieces of side forms that are shaped to prefabricated components and pour cavity, the side form includes top side mode, middle part side mode and lower part side mode, and the lower part side mode is equipped with the first reinforced hole, is mounted on the lower section of middle part side mode；The top side mode is equipped with the second reinforced hole, is mounted on the top of middle part side mode；The middle part side mode is equipped with the first stripper apparatus far from prefabricated components side, and middle part side mode, lower part side mode are connected with top side mode three.The side mode of upside and the left and right sides of the invention uses three layers of composable mold, and knockout course can be made simple, efficient；Middle part side mode is unlikely to deform without fluting, good integrity；And after mold installs, does not have to stifled slurry, reduce operating procedure, improve die-filling efficiency, molding component is high-quality.
Description
Technical field
The present invention relates to prefabricated components fields, more particularly, to a kind of prefabricated components composable mold and application method.
Background technique
Reinforcing bar is stretched out in three face of prefabricated components, stretches out reinforcing bar for left and right sides, and widespread practice is using profile at present
Waist type groove is opened, reinforcing bar passes through die slot, then blocks notch, pour concrete members.This scheme is relatively suitble to silent stirrup
Shear wall production, but due to fluting is more, influences mold stiffness, later period die deformation is more apparent, the die life period
It does not grow, and before after-pouring concrete of slotting, each notch requires manually to block, and inefficiency is easy to find out spillage.Secondly such as
Fruit component is U-stirrups or more shear key is arranged in side, and mode of grooving is unfavorable for demoulding, it is difficult to ensure that knockout course
Middle notch is not interfered with reinforcing bar crotch.
Summary of the invention
The technical problem to be solved by the present invention is overcoming the deficiencies of the prior art and provide a kind of later period does not have to stifled slurry, it is prefabricated
The high-quality prefabricated components composable mold of molding component.
The technical solution adopted by the present invention to solve the technical problems is: a kind of prefabricated components composable mold, including is used for
Enclosing is shaped to lower side mode and three pieces of side forms that prefabricated components pour cavity, the side form include top side mode, middle part side mode and
Lower part side mode, the lower part side mode are equipped with the first reinforced hole, are mounted on the lower section of middle part side mode；The top side mode is equipped with
Second reinforced hole is mounted on the top of middle part side mode；The middle part side mode is equipped with the first stripper apparatus far from prefabricated components side,
Middle part side mode, lower part side mode are connected with top side mode three.
Further, second stripper apparatus includes groove body and baffle, and the groove body open end is connected with baffle, another
End is connected with middle part side mode.
Further, the second stripper apparatus is equipped with above the top side mode.
Further, second stripper apparatus is L-type.
Further, first reinforced hole is the first U-type groove, and second reinforced hole is the second U-type groove.
Further, first U-type groove is arranged at intervals on lower part side mode top, and second U-type groove is arranged at intervals on
Portion side mode lower part.
Further, the top side mode, middle part side mode and lower part side mode are equipped with stiffener plate.
A kind of application method of above-mentioned prefabricated components composable mold, includes the following steps:
Lower side mode is first fixed on platform mould by the first step by fixed magnetic holder；
Second step installs lower part side mode, and lower part side mode is close to one end of lower side mode, is fixed on lower part side mode by fixed magnetic holder
On platform mould；
Third step hangs steel reinforcement cage, adjusts reinforcing cage stirrup, falls into each stirrup in the first U type slot；
4th step, installation middle part side mode, middle part side mode are penetrated among the stirrup of lower part, are mounted on above the side mode of lower part；
5th step, installs top side mode, and the second U-type groove is directed at each stretching reinforcing bar, adopts and be tightened by bolts the side of upper, middle and lower three
Mould completes the installation of side form；
6th step, what upper side mode and three pieces of side forms were enclosed prefabricated components pours cavity, the casting concrete into its cavity.
Further, application method further includes demoulding, after the completion of prefabricated components, removes connection top side mode, middle part side mode
With the bolt of lower part side mode, the second stripper apparatus then is hammered using tool, top side mode is separated with prefabricated components, reuses
Crowbar be inserted into the first stripper apparatus in, make middle part side mode separated with prefabricated components, finally sling prefabricated components, make prefabricated components and
Other mold separations.
Beneficial effects of the present invention:
The side mode of upside and the left and right sides of the invention uses three layers of composable mold, and knockout course can be made simple, efficient；Middle part
Side mode is unlikely to deform without fluting, good integrity；And after mold installs, does not have to stifled slurry, reduce operating procedure, improve die-filling effect
Rate, molding component are high-quality.
Detailed description of the invention
Fig. 1-is overall schematic of the invention；
Fig. 2-is the structural schematic diagram of lower part side mode；
Fig. 3-is the structural schematic diagram of middle part side mode；
Fig. 4-is middle part side mode left view；
Fig. 5-is the structural schematic diagram of top side mode.
In figure: 1-lower side mode, 2-left side moulds, 3-upper side modes, 4-the right moulds, 41-lower part side modes, 411-reinforcing ribs
Plate, the 412-the first U-type groove, 42-middle part side modes, the 421-the first stripper apparatus, 4211-baffles, 4212-groove bodies, 422-
Shear key, 43-top side modes, the 431-the second U-type groove, the 432-the second stripper apparatus, 5-stirrups, 6-fixed magnetic holders.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and embodiments.
Referring to Fig.1 ~ 5: a kind of prefabricated components composable mold pours under cavity including being shaped to prefabricated components for enclosing
Side mode and three pieces of side forms, side form include top side mode, middle part side mode and lower part side mode, and lower part side mode is equipped with the first reinforced hole,
It is mounted on the lower section of middle part side mode；Top side mode is equipped with the second reinforced hole, is mounted on the top of middle part side mode；Middle part side mode is remote
It is equipped with the first stripper apparatus from prefabricated components side, middle part side mode, lower part side mode are connected with top side mode three.
In the present embodiment, three pieces of side forms are left side mould 2, the right mould 4 and upper side mode 3, and the first reinforced hole is first U-shaped
The top of lower part side mode is arranged in slot, the first U-type groove, close to middle part side mode；Second reinforced hole is the second U-type groove, the second U-type groove
The lower part of top side mode is set, close to middle part side mode.
Lower part side mode height 50mm, panel uses checkered steel plate, to reach conjunction old and new concret surface roughness requirement.Face
For plate according to prefabricated components figure, 5 extended position of stirrup opens the first U-type groove 412, and stiffener plate 411 is arranged between the first U-type groove 412,
Because offering multiple U-type grooves in the side mode of lower part, stiffener plate can enhance the intensity of lower part side mode, and corresponding in substrate
M16 nut is welded in position, to be attached with across top side mode and the screw rod of middle part side mode.
Middle part side mode height 100mm, using checkered steel plate, one side welding first demoulding of the middle part side mode far from prefabricated components
Device, the first stripper apparatus 421 are made of groove body 4212 and baffle 4211, and groove body 4212 is made of channel steel, the opening of channel steel
It is welded with a block baffle 4211, is made into about one perforative cuboid, channel steel back side welding middle part side mode.In the side mode of middle part
If being equipped with stiffener plate 411, the another side welding of middle part side mode or spiral shell between the first stripper apparatus there are three the first stripper apparatus
It tethers and is connected to shear key 422, for forming shearing slot on prefabricated components.
Top side mode height 50mm, using decorative pattern panel, 5 extended position of stirrup opens the second U-type groove, sets between the second U-type groove
Set stiffener plate, top surface is made into the second stripper apparatus 432 using angle bar, and the second stripper apparatus is L-shaped, when demoulding, angle bar is hammered,
Separate mold with prefabricated components.Lower part side mode, middle part side mode and top side mode are fixed together by bolt assembly.
Application method of the invention:
Lower side mode is first passed through fixed magnetic holder 6 and is fixed on platform mould by the first step；
Second step installs lower part side mode, and lower part side mode is close to one end of lower side mode, is fixed on lower part side mode by fixed magnetic holder
On platform mould；
Third step hangs steel reinforcement cage, adjusts reinforcing cage stirrup, falls into each stirrup in the first U type slot；
4th step, installation middle part side mode, middle part side mode are penetrated among the stirrup of lower part, are mounted on above the side mode of lower part；
5th step, installs top side mode, and the second U-type groove is directed at each stretching reinforcing bar, adopts and be tightened by bolts the side of upper, middle and lower three
Mould completes the installation of side form；
6th step, what upper side mode and three pieces of side forms were enclosed prefabricated components pours cavity, the casting concrete into its cavity.
7th step, demoulding remove the spiral shell of connection top side mode, middle part side mode and lower part side mode after the completion of prefabricated components
Then bolt hammers the second stripper apparatus using tool, separates top side mode with prefabricated components, it is de- to reuse crowbar insertion first
In mold device, separates middle part side mode with prefabricated components, finally sling prefabricated components, make prefabricated components and other mold separations.
Claims (10)
1. a kind of prefabricated components composable mold, which is characterized in that poured under cavity including being shaped to prefabricated components for enclosing
Side mode and three pieces of side forms, the side form include top side mode, middle part side mode and lower part side mode, and the lower part side mode is equipped with first
Reinforced hole is mounted on the lower section of middle part side mode；The top side mode is equipped with the second reinforced hole, is mounted on the upper of middle part side mode
Side；The middle part side mode is equipped with the first stripper apparatus, middle part side mode, lower part side mode and top side mode three far from prefabricated components side
Person is connected.
2. prefabricated components composable mold as described in claim 1, which is characterized in that first stripper apparatus includes groove body and gear
Plate, the groove body open end are connected with baffle, and the other end is connected with middle part side mode.
3. prefabricated components composable mold as described in claim 1, which is characterized in that be equipped with the second demoulding above the top side mode
Device.
4. prefabricated components composable mold as claimed in claim 3, which is characterized in that the second stripper apparatus cross sectional shape is L
Type.
5. prefabricated components composable mold as described in claim 1, which is characterized in that first reinforced hole is the first U-type groove, institute
Stating the second reinforced hole is the second U-type groove.
6. prefabricated components composable mold as claimed in claim 5, which is characterized in that first U-type groove is arranged at intervals on lower part
Side mode top, second U-type groove are arranged at intervals on top side mode lower part.
7. such as any one of the claim 1 ~ 4 prefabricated components composable mold, which is characterized in that the top side mode, middle part side
Mould and lower part side mode are equipped with stiffener plate.
8. such as any one of the claim 1 ~ 6 prefabricated components composable mold, which is characterized in that the middle part side mode contact is prefabricated
The side of component is equipped with shear key.
9. including the following steps: such as the application method of any one of the claim 1 ~ 8 prefabricated components component die
Lower side mode is first fixed on platform mould by the first step by fixed magnetic holder；
Second step installs lower part side mode, and lower part side mode is close to one end of lower side mode, is fixed on lower part side mode by fixed magnetic holder
On platform mould；
Third step hangs steel reinforcement cage, adjusts reinforcing cage stirrup, falls into each stirrup in the first U type slot；
4th step, installation middle part side mode, middle part side mode are penetrated among the stirrup of lower part, are mounted on above the side mode of lower part；
5th step, installs top side mode, and the second U-type groove is directed at each stretching reinforcing bar, adopts and be tightened by bolts the side of upper, middle and lower three
Mould completes the installation of side form；
6th step, what upper side mode and three pieces of side forms were enclosed prefabricated components pours cavity, the casting concrete into its cavity.
10. application method as claimed in claim 9, which is characterized in that further include demoulding, after the completion of prefabricated components, remove
The bolt of top side mode, middle part side mode and lower part side mode is connected, then the second stripper apparatus is hammered using tool, makes top side mode
It is separated with prefabricated components, reuses crowbar and be inserted into the first stripper apparatus, separated middle part side mode with prefabricated components, finally sling
Prefabricated components make prefabricated components and other mold separations.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910094069.8A CN109531784A (en) | 2019-01-30 | 2019-01-30 | A kind of prefabricated components composable mold and application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910094069.8A CN109531784A (en) | 2019-01-30 | 2019-01-30 | A kind of prefabricated components composable mold and application method |
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| Publication Number | Publication Date |
|---|---|
| CN109531784A true CN109531784A (en) | 2019-03-29 |
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ID=65838949
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|---|---|---|---|
| CN201910094069.8A Pending CN109531784A (en) | 2019-01-30 | 2019-01-30 | A kind of prefabricated components composable mold and application method |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110405149A (en) * | 2019-07-25 | 2019-11-05 | 北京航星机器制造有限公司 | A kind of resin sand group co-casting protective device and method |
| US20200080326A1 (en) * | 2018-09-06 | 2020-03-12 | MW Panel Tech, LLC | Configurable Steel Form System for Fabricating Precast Panels |
| CN111037740A (en) * | 2019-12-25 | 2020-04-21 | 合肥中民筑友智造科技有限公司 | Reinforcing bar positioner is used in precast concrete component production |
| CN111070380A (en) * | 2019-12-31 | 2020-04-28 | 天津中匠建筑科技有限公司 | Combined prefabricated shear wall mold assembly and using method thereof |
| CN112936527A (en) * | 2021-02-20 | 2021-06-11 | 湖北宝业建筑工业化有限公司 | Superimposed shear wall module assembling system and module assembling method |
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| CN206780607U (en) * | 2017-05-16 | 2017-12-22 | 沈阳卫德住宅工业化科技有限公司 | A kind of side mould layer-stepping precast concrete wall panel mould |
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| CN209649040U (en) * | 2019-01-30 | 2019-11-19 | 长沙远大住宅工业集团股份有限公司 | A kind of prefabricated components composable mold |
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| CN205766745U (en) * | 2016-05-25 | 2016-12-07 | 中国水利水电第八工程局有限公司 | A kind of prefabricated components mould exempting from out muscle hole |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20200080326A1 (en) * | 2018-09-06 | 2020-03-12 | MW Panel Tech, LLC | Configurable Steel Form System for Fabricating Precast Panels |
| US10947746B2 (en) * | 2018-09-06 | 2021-03-16 | MW Panel Tech, LLC | Configurable steel form system for fabricating precast panels |
| US11571834B2 (en) * | 2018-09-06 | 2023-02-07 | MW Panel Tech, LLC | Configurable steel form system for fabricating precast panels |
| CN110405149A (en) * | 2019-07-25 | 2019-11-05 | 北京航星机器制造有限公司 | A kind of resin sand group co-casting protective device and method |
| CN111037740A (en) * | 2019-12-25 | 2020-04-21 | 合肥中民筑友智造科技有限公司 | Reinforcing bar positioner is used in precast concrete component production |
| CN111070380A (en) * | 2019-12-31 | 2020-04-28 | 天津中匠建筑科技有限公司 | Combined prefabricated shear wall mold assembly and using method thereof |
| CN112936527A (en) * | 2021-02-20 | 2021-06-11 | 湖北宝业建筑工业化有限公司 | Superimposed shear wall module assembling system and module assembling method |
| CN112936527B (en) * | 2021-02-20 | 2024-06-11 | 湖北宝业建筑工业化有限公司 | Superimposed shear wall module assembling system and module assembling method |
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