CN109529862A - A kind of nano-hollow microspherical catalyst prepares the application in methacrylaldehyde in propylene oxidation - Google Patents

A kind of nano-hollow microspherical catalyst prepares the application in methacrylaldehyde in propylene oxidation Download PDF

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Publication number
CN109529862A
CN109529862A CN201811430276.8A CN201811430276A CN109529862A CN 109529862 A CN109529862 A CN 109529862A CN 201811430276 A CN201811430276 A CN 201811430276A CN 109529862 A CN109529862 A CN 109529862A
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catalyst
nano
value range
carrier
methacrylaldehyde
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孟跃中
孙道明
余月红
肖敏
王拴紧
韩冬梅
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Sun Yat Sen University
National Sun Yat Sen University
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National Sun Yat Sen University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/85Chromium, molybdenum or tungsten
    • B01J23/88Molybdenum
    • B01J23/887Molybdenum containing in addition other metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/8876Arsenic, antimony or bismuth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/889Manganese, technetium or rhenium
    • B01J23/8898Manganese, technetium or rhenium containing also molybdenum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/30
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/27Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation
    • C07C45/32Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen
    • C07C45/33Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of CHx-moieties
    • C07C45/34Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of CHx-moieties in unsaturated compounds
    • C07C45/35Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of CHx-moieties in unsaturated compounds in propene or isobutene
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C47/00Compounds having —CHO groups
    • C07C47/20Unsaturated compounds having —CHO groups bound to acyclic carbon atoms
    • C07C47/21Unsaturated compounds having —CHO groups bound to acyclic carbon atoms with only carbon-to-carbon double bonds as unsaturation
    • C07C47/22Acryaldehyde; Methacryaldehyde
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts

Abstract

The invention discloses a kind of nano-hollow microspherical catalysts to prepare the application in methacrylaldehyde, nano-hollow microspherical catalyst, including active constituent and carrier in propylene oxidation, and carrier is nano titania tiny balloon, and the weight of carrier is the 10% ~ 45% of catalyst weight.The present invention is because nano titania tiny balloon has high-specific surface area and hollow structure, therefore the catalyst after loading can obtain biggish specific surface area, catalytic inner has more pore structures simultaneously, and reaction causes the catalyst of carbon distribution that can more effectively remove carbon remover by calcining for a long time, by catalyst active component and this it is carrier loaded after roast available finished catalyst again, finished catalyst specific surface area is 40 ~ 100 m2/g.The catalyst is applied in the industrial production that propylene oxidation prepares methacrylaldehyde, prepares methacrylaldehyde with high catalytic activity and catalytic life for propylene oxidation.

Description

A kind of nano-hollow microspherical catalyst prepares the application in methacrylaldehyde in propylene oxidation
Technical field
This patent is related to the preparation method that a kind of propylene oxidation prepares methacrylaldehyde catalyst, belongs to the preparation of catalyst and answers Use field.Prepared catalyst prepares the research of methacrylaldehyde for propylene oxidation.
Background technique
Methacrylaldehyde is the primary raw material for synthesizing the costly substance of diversified economy, the selective oxidation of alkene in modern chemical industry Preparation a, b unsaturated aldehyde and unsaturated acids are important chemical process.Main production purposes can be used to close methacrylaldehyde at present At methionine and other Propenal derivatives, methionine is widely used in the feed product of aquaculture animal, to animal synthetic proteins Matter has great role, and the market demand of methionine still has larger notch at present;Methacrylaldehyde passes through reaction synthesis 1,3-PD Elastic fibrous material ptt well can also be synthesized by reacting with terephthalic acid (TPA), therefore can bring very big economic benefit.
Current catalyst most common on the market is Mo-Bi series catalysts, passes through the transition metal member such as addition Fe, Co, Ni The alkali metal elements such as element, Na, K improve the catalytic performance of catalyst with the catalytic active component of rugged catalyst.
Prepared by the report that methacrylaldehyde has numerous patents for propylene oxidation, mentions and adopting in Chinese patent CN101402044A The catalytic effect of catalyst is improved with the physical mixed of different activities ingredient;Chinese patent ZL201210412591 uses molybdenum bismuth Series catalysts, methacrylaldehyde one-way yield reach 75% or more;Chinese patent CN103739467A is improved by molybdenum bismuth series catalysts, Methacrylaldehyde and acrylic acid yield reach 92% or more.The ratio and carrier that the present invention passes through change active component and inert carrier Constituent achievees the purpose that improve catalyst activity.
Summary of the invention
It is an object of the invention to overcome the deficiencies of the prior art and provide a kind of nano-hollow microspherical catalyst and its preparations Method, with the application for preparing methacrylaldehyde for propylene oxidation.
To achieve the goals above, the present invention adopts the following technical scheme:
A kind of nano-hollow microspherical catalyst, including active constituent and carrier,
The active constituent group becomes Mo12BiaFebCocNidTieXfYgZhOx
Wherein, at least one of X K, Mn, Mg, Na, V, Cr, Al;
Y is at least one of Te, Sn, Pb, Pt, Sr;
Z is at least one of Sb, Cs, As, Se;
The value range of a is 0.3~6.5,
The value range of b is 0.5~5.0,
The value range of c is 1.0~12.0,
The value range of d is 0.05~10.0,
The value range of e is 0.1~10.0,
The value range of f is 0.01~0.5,
The value range of g is 0.01~0.3;
The value range of h is 0.01~0.2,
X is the oxygen atomicity for meeting catalyst each element chemical valence,
It is characterized in that, the carrier is nano titania tiny balloon, the quality of carrier is catalyst quality 10%~45%.
In above-mentioned nano-hollow microspherical catalyst, the diameter of the nano titania tiny balloon is 150- 350nm, specific surface area 100-300m2/g。
The preparation method of above-mentioned nano-hollow microspherical catalyst includes following steps:
(1) nano titania tiny balloon is taken, is put into the deionized water solution of the compound dissolved with molybdenum element, is surpassed Sound stir process make its be uniformly mixed obtain slurry A;
(2) compound containing bismuth, iron, cobalt element is taken to be dissolved into water and obtain B;
(3) it takes X, Y, Z compound to be dissolved in deionized water, obtains C;
(4) C is slowly added to be sufficiently stirred to obtain D in B, then D is added in A and obtains mixed catalyst slurry Material;
(5) catalyst pulp that above-mentioned steps obtain is uniformly mixed it in certain degree Celsius of stirring certain time, simultaneously PH is adjusted with ammonium hydroxide;
(6) catalyst pulp after stirring removes moisture removal in certain temperature drying, and with molding machine extrusion molding catalyst Particle, and calcine a period of time.
In above-mentioned preparation method, the addition manner of molybdenum element described in step (1) is molybdenum compound ammonium molybdate.
In above-mentioned preparation method, bismuth in step (2), iron, cobalt element addition manner be respectively bismuth nitrate, nitric acid Iron, cobalt nitrate.
In above-mentioned preparation method, the temperature of step (5) described stirring is 60~80 DEG C, and mixing time is 0.5~2h, Adjusting pH is 5~6.4.
In above-mentioned preparation method, drying temperature is 100~130 DEG C in step (6);The size of extrusion molding catalyst It is highly the central column particle of 3.5~5mm for 3~5mm of outer diameter, 1~1.5mm of internal diameter;Calcination temperature is 480~520 DEG C, is forged The burning time is 2~3h.
Above-mentioned nano-hollow microspherical catalyst prepares the application in methacrylaldehyde in propylene oxidation.
The method for preparing methacrylaldehyde using above-mentioned nano-hollow microspherical catalyst, include the following steps: with propylene, air, For vapor as raw material, the volume ratio of propylene and air is 1:7~1:10, and the volume ratio of propylene and vapor is 1:1.2~1: 2, reaction temperature is 330~380 DEG C, and reaction pressure is normal pressure, and reaction velocity is 600~1500h-1, in the above conditions, raw material It is contacted with nano-hollow microspherical catalyst, generates methacrylaldehyde.
Compared with prior art, the invention has the following beneficial effects:
The present invention is because nano titania tiny balloon has high-specific surface area and hollow structure, urging after load Agent can obtain biggish specific surface area, while catalytic inner has more pore structures, and reaction causes to accumulate for a long time The catalyst of carbon can more effectively remove carbon remover by calcining, by catalyst active component and this it is carrier loaded after roast again can To obtain finished catalyst, finished catalyst specific surface area is 40~100m2/g.The catalyst is applied in propylene oxidation preparation third In the industrial production of olefine aldehydr, prepared by methacrylaldehyde with high catalytic activity and catalytic life for propylene oxidation.
Specific embodiment
Embodiment 1:
Weigh 500 grams of (NH4)6Mo7O24·4H2O, which is added in 1000 grams 60 degrees Celsius of warm water, sufficiently to be dissolved, and is added 225 grams of nano titania tiny balloon stirs to form material A.
By 140 grams of Bi (NO3)3·5H2O is sufficiently dissolved into 120 grams of 60 degrees Celsius of hot water, adds 200 grams of Fe (NO3)3·9H2O, 247.5 grams of Co (NO3)2·6H2O, 225 grams of Ni (NO3)2·6H2O is sufficiently stirred dissolution and forms material B.
By 1.5 grams of KNO3It is dissolved in 5 grams of 60 DEG C of warm water and obtains C.
C is added in B and obtains D.By D be slowly added dropwise into A and at a temperature of 75 DEG C stirring ammonium hydroxide 80mL be added adjust PH to 6 aging 90 minutes, is subsequently placed in drying removal most of moisture in 110 degrees Celsius of baking ovens, is then squeezed with extrusion shaping machine Compact dimensions are outer diameter 4mm, internal diameter 1.2mm out, are highly the central column particle of 4mm, are subsequently placed under 500 degrees Celsius of Muffle furnace Roasting 180 minutes.
Embodiment 2~6:
By adding different elements or changing each element ratio, synthesize difference according to the identical method of embodiment 1 Catalyst, the constituent and evaluation result of the catalyst of synthesis table 2 below and table 3 are listed.
Because it is smaller that this evaluates fixed bed single tube caliber used, therefore preformed catalyst is carried out simple crushing, crosses and screen The about 8 big small catalyst particles of mesh are taken, fixed bed evaluation condition is as follows:
1. fixed bed single tube reactor, internal diameter 9mm, catalyst filling length 300mm.
2. reaction pressure is normal pressure.
3. reaction temperature is 360 degrees Celsius.
4. raw material ratio is propylene: air: vapor=1:8:1.5
5. reaction velocity is 600h-1
6. 1000 hours a length of when reaction.
Product after reaction obtains data using gas-chromatography FID on-line analysis by the online sample introduction of six-way valve.
The conversion ratio of propylene and the selectivity of product are calculated using normalization method
Ai=1 × fr × Cn × A ' i
Selecti%=Ai/ ∑ Ai × 100%
Conv C3H6%=∑ Ai/ (∑ Ai+AC3H6in products)
Yield Yield i%=Selecti × Conv C3H6× 100%
Wherein, Ai is the relative quantity of product i;A ' i is the peak area that gas-chromatography obtains product i;Fr is using propylene as base Quasi- correction factor;Cn is the nitrogenous number of reactant or product.
The correction factor of Cucumber can be obtained by pertinent literature:
Table 1: correction factor of the different products relative to propylene
Substance C2H6 C3H8 CH3CHO CH3COOH CH2CHCHO ACR
fr 3 2 5.42 4.54 2.7 5.32
Table 2
Table 3

Claims (8)

1. a kind of nano-hollow microspherical catalyst, including active constituent and carrier,
The active constituent group becomes Mo12BiaFebCocNidTieXfYgZhOx
Wherein, at least one of X K, Mn, Mg, Na, V, Cr, Al;
Y is at least one of Te, Sn, Pb, Pt, Sr;
Z is at least one of Sb, Cs, As, Se;
The value range of a is 0.3 ~ 6.5,
The value range of b is 0.5 ~ 5.0,
The value range of c is 1.0 ~ 12.0,
The value range of d is 0.05 ~ 10.0,
The value range of e is 0.1 ~ 10.0,
The value range of f is 0.01 ~ 0.5,
The value range of g is 0.01 ~ 0.3;
The value range of h is 0.01 ~ 0.2,
X is the oxygen atomicity for meeting catalyst each element chemical valence,
It is characterized in that, the carrier is nano titania tiny balloon, the quality of carrier be catalyst quality 10% ~ 45%。
2. nano-hollow microspherical catalyst according to claim 1, which is characterized in that the nano titania is hollow micro- The diameter of ball is 150-350nm, specific surface area 100-300m2/g。
3. the preparation method of nano-hollow microspherical catalyst described in claim 1, it is characterised in that include following steps:
(1) nano titania tiny balloon is taken, is put into the deionized water solution of the compound dissolved with molybdenum element, ultrasound is stirred Mix processing make its be uniformly mixed obtain slurry A;
(2) compound containing bismuth, iron, cobalt element is taken to be dissolved into water and obtain B;
(3) it takes X, Y, Z compound to be dissolved in deionized water, obtains C;
(4) C is slowly added to be sufficiently stirred to obtain D in B, then D is added in A and obtains mixed catalyst pulp;
(5) catalyst pulp that above-mentioned steps obtain is uniformly mixed it in certain degree Celsius of stirring certain time, while using ammonia Water adjusts pH;
(6) catalyst pulp after stirring removes moisture removal in certain temperature drying, and with molding machine extrusion molding catalyst granules, And calcine a period of time.
4. preparation method according to claim 3, which is characterized in that the addition manner of molybdenum element described in step (1) is Molybdenum compound ammonium molybdate.
5. preparation method according to claim 3, which is characterized in that the addition manner of bismuth, iron, cobalt element in step (2) Respectively bismuth nitrate, ferric nitrate, cobalt nitrate.
6. preparation method according to claim 3, which is characterized in that the temperature of step (5) described stirring is 60 ~ 80 DEG C, Mixing time is 0.5 ~ 2h, and adjusting pH is 5 ~ 6.4.
7. preparation method according to claim 3, which is characterized in that drying temperature is 100 ~ 130 DEG C in step (6);It squeezes The size of preformed catalyst is 3 ~ 5mm of outer diameter, 1 ~ 1.5mm of internal diameter out, is highly the central column particle of 3.5 ~ 5mm;Calcination temperature It is 480 ~ 520 DEG C, calcination time is 2 ~ 3h.
8. nano-hollow microspherical catalyst described in claim 1 prepares the application in methacrylaldehyde in propylene oxidation.
CN201811430276.8A 2018-11-28 2018-11-28 A kind of nano-hollow microspherical catalyst prepares the application in methacrylaldehyde in propylene oxidation Pending CN109529862A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112452336A (en) * 2020-11-10 2021-03-09 中国石油化工股份有限公司 Catalyst for synthesizing acrolein by propylene oxidation and preparation method thereof

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CN1343193A (en) * 1999-03-10 2002-04-03 巴斯福股份公司 Method for catalytic gas phase oxidation of propene into acrylic acid
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Publication number Priority date Publication date Assignee Title
CN112452336A (en) * 2020-11-10 2021-03-09 中国石油化工股份有限公司 Catalyst for synthesizing acrolein by propylene oxidation and preparation method thereof
CN112452336B (en) * 2020-11-10 2024-02-27 中国石油化工股份有限公司 Catalyst for synthesizing acrolein by propylene oxidation and preparation method thereof

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