CN109529808A - A kind of preparation method improving charcoal base SCR catalyst low temperature active - Google Patents

A kind of preparation method improving charcoal base SCR catalyst low temperature active Download PDF

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CN109529808A
CN109529808A CN201811436186.XA CN201811436186A CN109529808A CN 109529808 A CN109529808 A CN 109529808A CN 201811436186 A CN201811436186 A CN 201811436186A CN 109529808 A CN109529808 A CN 109529808A
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catalyst
microwave
added
active carbon
preparation
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何洪
程杰
宋丽云
邱文革
孙炎明
李世宁
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Beijing University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/20Vanadium, niobium or tantalum
    • B01J23/22Vanadium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8628Processes characterised by a specific catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/34Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation
    • B01J37/341Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation
    • B01J37/344Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation of electromagnetic wave energy
    • B01J37/346Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation of electromagnetic wave energy of microwave energy
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/20Reductants
    • B01D2251/206Ammonium compounds
    • B01D2251/2062Ammonia
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Optics & Photonics (AREA)
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  • Exhaust Gas Treatment By Means Of Catalyst (AREA)
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Abstract

A kind of preparation method improving charcoal base SCR catalyst low temperature active, belongs to denitrating catalyst preparation technical field.With V2O5For active component, active carbon is as carrier.It weighs active carbon to be handled with nitric acid oxidation, subsequent filtration washing drying.Dissolving oxalic acid is weighed in deionized water, vanadium presoma is added after to be dissolved, the active carbon that nitric acid treatment is crossed is added after becoming blue in solution.Obtained mixture is stirred under different capacity to dipping in microwave cavity, obtains V after then roasting under different atmosphere2O5/ AC catalyst.Process of the present invention is simple, and strong operability, reaction condition is mild, and required time is short.The active component in catalyst carrier is regulated and controled by conditions such as the processing power of microwave and dip times, the V after microwave treatment2O5V on/AC catalyst2O5Species dispersion is more uniform, reduces the aggregation of particle, provides more active sites, improves the denitration performance of catalyst.

Description

A kind of preparation method improving charcoal base SCR catalyst low temperature active
Technical field
The present invention relates to a kind of active preparation methods of raising low-temperature SCR catalyst, belong to field of catalyst preparation.
Background technique
As the rapid development of sociaty and economy, high-intensitive energy consumption consequent is serious atmosphere pollution, Middle nitrogen oxides (NOx) it is one of main atmosphere pollution, and it is broken to also result in acid rain, photochemical fog, ozone layer The a series of environmental problem such as bad.SCR technology (SCR) is to be most widely used at present and the most efficient Remove NOxTechnology, wherein catalyst is the core of denitration technology.Present denitrating catalyst is typically placed in cleaner and takes off After sulphur device, the temperature by the flue gas of denitrating catalyst is relatively low, is avoiding device transformation and reheating, therefore need to develop low temperature Denitrating catalyst.Low-temperature denitration catalyst research at present is more, such as Mn base, Ce base catalyst etc., such good catalyst activity but Water resistant sulfur resistance is to be improved.V2O5For NH3- SCR reaction has preferable catalytic performance, therefore studies with more excellent The catalytic component based on vanadium of low temperature active is particularly important.
A kind of material that carbon material is widely present as nature, have large specific surface area, chemical stability be good, structure can The advantages that regulation and surface may modify is widely used in low-temperature selective catalytic reduction reaction.Carbon material is because having biggish ratio Surface area is often used as catalyst carrier and active component, effectively active component can be made to be dispersed in carrier surface, to mention High NH3- SCR catalytic activity.Active carbon is widely used in SO in coal-fired flue-gas as adsorbent2And NOxRemoving.Patent CN 102513095A discloses a kind of preparation method of the medium temperature denitrating catalyst of carbon based material cerium-carrying tungsten, this catalyst exists In 250-400 DEG C, denitration efficiency is stablized 90% or more.Patent CN 102078753A discloses a kind of Alveolate activated carbon base The preparation and application method of denitrating catalyst, using the mixed solution of manganese nitrate or manganese acetate and cerous nitrate as maceration extract, using etc. Volume impregnation prepares honeycombed catalyst, and the denitration with higher in 80-200 DEG C of wider temperature range of this catalyst is living Property.
Microwave because selective heating, capacity usage ratio is high, the reaction time is short etc. unique performance is concerned by people and Using." the body heating " of microwave can promptly heating material, effectively reduce the aggregation of particle.In recent years, microwave irradiation It is widely used in chemical field to synthesize inorganic or organic material and used also as the heating source of catalysis reaction.Patent CN 102489107A discloses a kind of preparation method of microwave intermitant irradiation active carbon desulfurization denitration, and the method effectively realizes activity The regeneration of the charcoal and rate of recovery is high.The V of load on the activated carbon2O5With preferable low temperature active and good sulfur resistance.Due to Active carbon has stronger absorption microwave ability, and can quickly absorb microwave makes carrier thermally equivalent, and active component is promoted to carry Further dispersion on body.Therefore, microwave is introduced into infusion process preparation V by the present invention2O5In the method of/AC catalyst, by changing Preparation method into catalyst further increases V2O5The low temperature active of/AC denitrating catalyst.
Summary of the invention
The present invention is by utilizing microwave irradiation V2O5/ AC catalyst system is had by simple preparation method Excellent low temperature NH3The V of-SCR reactivity2O5/ AC catalyst.Raw material required for catalyst preparation is cheap and easy to get, technique letter It is single, there is potential application prospect in industrial smoke denitration field.
The purpose of the present invention is introducing microwave radiation in the method by preparation catalyst, it is de- low temperature has been obtained The high V of nitre activity2O5/ AC low-temperature SCR catalyst, to reduce the loss of catalyst.
To achieve the above object, the present invention includes the following steps:
Step 1: weighing certain carbon content active and be added in the nitric acid solution of preparation, by this suspension in 40-80 DEG C of water-bath Under the conditions of handle 1-3h, then then treated active carbon filtration washing will until filtrate pH is 6-7 after washing repeatedly Filter cake is placed in 80-120 DEG C of baking oven and dries for use;
Step 2: oxalic acid being added in the container of Xiang Shengyou deionized water and is stirred continuously, vanadium forerunner is added until completely dissolved Body, stirring is until solution becomes blue clarification;
Step 3: being added a certain amount of step (1) into clear solution treated active carbon, stirred under 60-80 DEG C of water bath condition 10min is mixed, is subsequently placed in microwave cavity, is stirred continuously;
Step 4: the active carbon obtained after processing being placed in baking oven, 5-6h is dried at 110-120 DEG C, is finally forged step by step It burns: calcining 2-4h under nitrogen atmosphere at 300-500 DEG C in tube furnace, calcine 2-4h under 200-250 DEG C of air atmosphere, can obtain To the V of microwave treatment2O5/ AC catalyst.
V prepared by the present invention2O5/ AC catalyst, wherein V2O5Mass content be not more than 5%.The dosage of V presoma by V in final products2O5Mass ratio calculate.
A kind of V for SCR reaction2O5The preparation method of/AC catalyst, nitric acid mass percent concentration used are 10-50%.
The ratio between amount of substance of the oxalic acid of middle addition described in step 2 and vanadium presoma is 1:1-4:1.
A kind of V for SCR reaction2O5The preparation method of/AC catalyst, selected vanadium presoma are selected from oxalic acid oxygen One or more of classes containing vanadic salts such as vanadium, ammonium metavanadate, vanadic sulfate, vanadyl acetylacetonate, vanadium tetrachloride.
A kind of V for SCR reaction2O5The preparation method of/AC catalyst, selected active carbon are fruit shell carbon, coconut husk One or more of charcoal, carbo lignius, coal quality charcoal isoreactivity charcoal.
A kind of V for SCR reaction2O5The preparation method of/AC, it is micro- selected by microwave irradiation when impregnating in step 2 Wave power is respectively 0-600W and is not 0, preferably 100-400W.
A kind of V for low-temperature SCR reaction2O5The preparation method of/AC catalyst, the time irradiated in microwave is 0.5-3h。
(1) preparation process of the present invention is simple, and preparation condition is easily controllable, raw materials used cheap, and capacity usage ratio is high.
(2) V of microwave-assisted dipping preparation2O5/ AC catalyst, wherein the biggish specific surface area of active carbon is NH3- SCR is anti- That answers provide place, and microwave treatment promotes dispersion of the active component on carrier, exposes more active sites Point is conducive to the absorption and activation of reactant molecule, promotes the progress of denitration reaction.
(3) denitration activity that catalyst is effectively increased using the microwave-assisted method for preparing catalyst, in test condition: 1000ppm NH3, 1000ppmNO, 6%O2, Balance Air N2, 30000h-1Under air speed, at 250 DEG C, V2O5/ AC catalyst takes off Nitre efficiency improves the low-temperature catalytic activity of catalyst close to 100%.
Detailed description of the invention
Fig. 1 is the XRD comparison diagram of the catalyst of preparation of the embodiment of the present invention and the catalyst of comparative example preparation.
Fig. 2 is the denitration activity comparison diagram of the catalyst of preparation of the embodiment of the present invention and the catalyst of conventional method preparation.
Specific embodiment
The present invention is explained below with reference to embodiment, but the present invention is not limited to following embodiments.
Comparative example:
Accurately weigh 1.66g C2H2O4It is added in the beaker of 100ml, then the deionized water of 30ml is added thereto, put It is complete to be allowed to dissolution for stirring on magnetic stirring apparatus.Weigh 0.7718g NH4VO3It is added in above-mentioned solution, is sufficiently stirred and is allowed to Dissolution is complete.Lasting stirring, until solution colour becomes blue, the active carbon after 19.4g nitric acid treatment is added is in above-mentioned blue In solution, in 60 DEG C of stirred in water bath 1h, 6h is dried in 120 DEG C of baking oven, finally 500 DEG C of roasting 3h in nitrogen atmosphere, 250 DEG C of roasting 3h, can be obtained V in air atmosphere2O5/ AC catalyst.
Embodiment 1:
Accurately weigh 1.66g C2H2O4It is added in the beaker of 100ml, then the deionized water of 30ml is added thereto, put It is complete to be allowed to dissolution for stirring on magnetic stirring apparatus.Weigh 0.7718g NH4VO3It is added in above-mentioned solution, is sufficiently stirred and is allowed to Dissolution is complete.19.4g is added treated active carbon in above-mentioned blue solution until solution colour becomes blue in lasting stirring. Above-mentioned beaker is placed in microwave cavity, adjusting microwave power is 100W, in 60 DEG C of stirred in water bath 1h, in 120 DEG C of baking 6h is dried in case, finally 500 DEG C of roasting 3h in nitrogen atmosphere, V can be obtained in 250 DEG C of roasting 3h in air atmosphere2O5/ AC is urged Agent is denoted as 1#.
Embodiment 2:
Accurately weigh 1.66g C2H2O4It is added in the beaker of 100ml, then the deionized water of 30ml is added thereto, put It is complete to be allowed to dissolution for stirring on magnetic stirring apparatus.Weigh 0.7718g NH4VO3It is added in above-mentioned solution, is sufficiently stirred and is allowed to Dissolution is complete.19.4g is added treated active carbon in above-mentioned blue solution until solution colour becomes blue in lasting stirring. Above-mentioned beaker is placed in microwave cavity, adjusting microwave power is 200W, in 60 DEG C of stirred in water bath 1h, in 120 DEG C of baking 6h is dried in case, finally 500 DEG C of roasting 3h in nitrogen atmosphere, V can be obtained in 250 DEG C of roasting 3h in air atmosphere2O5/ AC is urged Agent is denoted as 2#.
Embodiment 3:
Accurately weigh 1.66g C2H2O4It is added in the beaker of 100ml, then the deionized water of 30ml is added thereto, put It is complete to be allowed to dissolution for stirring on magnetic stirring apparatus.Weigh 0.7718g NH4VO3It is added in above-mentioned solution, is sufficiently stirred and is allowed to Dissolution is complete.19.4g is added treated active carbon in above-mentioned blue solution until solution colour becomes blue in lasting stirring. Above-mentioned beaker is placed in microwave cavity, adjusting microwave power is 300W, in 60 DEG C of stirred in water bath 1h, in 120 DEG C of baking 6h is dried in case, finally 500 DEG C of roasting 3h in nitrogen atmosphere, V can be obtained in 250 DEG C of roasting 3h in air atmosphere2O5/ AC is urged Agent is denoted as 3#.
Embodiment 4:
Accurately weigh 1.66g C2H2O4It is added in the beaker of 100ml, then the deionized water of 30ml is added thereto, put It is complete to be allowed to dissolution for stirring on magnetic stirring apparatus.Weigh 0.7718g NH4VO3It is added in above-mentioned solution, is sufficiently stirred and is allowed to Dissolution is complete.19.4g is added treated active carbon in above-mentioned blue solution until solution colour becomes blue in lasting stirring. Above-mentioned beaker is placed in microwave cavity, adjusting microwave power is 350W, in 60 DEG C of stirred in water bath 1h, in 120 DEG C of baking 6h is dried in case, finally 500 DEG C of roasting 3h in nitrogen atmosphere, V can be obtained in 250 DEG C of roasting 3h in air atmosphere2O5/ AC is urged Agent is denoted as 4#.
Embodiment 5:
Catalyst prepared by above-mentioned comparative example and embodiment 1, embodiment 2, embodiment 3 and embodiment 4 XRD survey has been subjected to Examination, as a result as shown in Figure 1.
Catalyst prepared by above-mentioned comparative example and embodiment 1, embodiment 2, embodiment 3 and embodiment 4 activity has been subjected to Evaluation test, as a result as shown in Figure 2.
Test condition: 1000ppm NH3, 1000ppmNO, 6%O2, Balance Air N2, 30000h-1Under air speed, at 250 DEG C, V2O5The denitration efficiency of/AC catalyst improves the low-temperature catalytic activity of catalyst close to 100%.

Claims (8)

1. one kind improves V by microwave irradiation2O5The method of the SCR low-temperature reactivity of/AC catalyst, which is characterized in that including Following steps:
Step 1: weighing certain carbon content active and be added in the nitric acid solution of preparation, by this suspension in 40-80 DEG C of water bath condition Lower processing 1-3h, then will treated active carbon filtration washing, until filtrate pH is 6-7, then by filter cake after washing repeatedly It is placed in 80-120 DEG C of baking oven and dries for use.
Step 2: oxalic acid is added in the container of Xiang Shengyou deionized water and is stirred continuously, vanadium presoma is added until completely dissolved, And be stirred continuously, until becoming blue clear solution;Then to treated active carbon, 60 DEG C of water-bath items are added in clear solution 10min is stirred under part, is subsequently placed to impregnate in microwave cavity, be stirred continuously;
Step 3: the active carbon obtained after processing is placed in baking oven, 5-6h is dried at 110-120 DEG C, last step calcination: It calcines 2-4h under nitrogen atmosphere at 300-500 DEG C in tube furnace, calcines 2-4h under 200-250 DEG C of air atmosphere, can be obtained Target V2O5/ AC catalyst.
2. according to the method for claim 1, which is characterized in that nitric acid mass percent concentration used is 10- in step (1) 50%.
3. according to the method for claim 1, which is characterized in that vanadium presoma described in step (2) be selected from vanadyl oxalate, One or more of ammonium metavanadate, ammonium vanadate, positive ammonium vanadate, vanadium tetrachloride.
4. according to the method for claim 1, which is characterized in that selected active carbon is fruit shell carbon, coconut palm during step (1) is described One or more of shell charcoal, carbo lignius, coal quality charcoal.
5. according to the method for claim 1, which is characterized in that the oxalic acid of step (1) the middle addition and vanadium presoma The ratio between amount of substance is 1:1-4:1.
6. according to the method for claim 1, which is characterized in that microwave selected by microwave irradiation when dipping in step (2) Power 0-600W and not be 0, preferably 100-400W.
7. according to the method for claim 1, which is characterized in that in step (2) when dipping selected under microwave irradiation Between be 0.5-3h.
8. according to the method for claim 1, which is characterized in that the V of gained microwave treatment2O5In/AC catalyst, V2O5Matter It measures content and is not more than 5%;The dosage of V presoma is by V in final products2O5Mass ratio calculate.
CN201811436186.XA 2018-11-28 2018-11-28 A kind of preparation method improving charcoal base SCR catalyst low temperature active Pending CN109529808A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113751014A (en) * 2021-09-16 2021-12-07 福州大学 Monodisperse spindle-shaped monatomic catalyst for denitration and sulfur resistance and preparation method thereof
CN117861644A (en) * 2024-01-08 2024-04-12 山东蒙稀新材料有限责任公司 Harmless preparation process of nano cerium oxide

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MX2013005422A (en) * 2013-05-15 2014-11-20 Univ Autonoma De Coahuila Method for activating, purifying and drying sub-bituminous coal and use thereof for removing cyanide present in industrial and residual water.
CN108067219A (en) * 2017-12-27 2018-05-25 洛阳神佳窑业有限公司 A kind of SCR catalyst and preparation method thereof

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113751014A (en) * 2021-09-16 2021-12-07 福州大学 Monodisperse spindle-shaped monatomic catalyst for denitration and sulfur resistance and preparation method thereof
CN113751014B (en) * 2021-09-16 2023-12-01 福州大学 Monodisperse spindle-shaped monoatomic catalyst for denitration and sulfur resistance and preparation method thereof
CN117861644A (en) * 2024-01-08 2024-04-12 山东蒙稀新材料有限责任公司 Harmless preparation process of nano cerium oxide
CN117861644B (en) * 2024-01-08 2024-07-19 山东蒙稀新材料有限责任公司 Harmless preparation process of nano cerium oxide

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