CN109524609B - Battery connection module - Google Patents
Battery connection module Download PDFInfo
- Publication number
- CN109524609B CN109524609B CN201811056740.1A CN201811056740A CN109524609B CN 109524609 B CN109524609 B CN 109524609B CN 201811056740 A CN201811056740 A CN 201811056740A CN 109524609 B CN109524609 B CN 109524609B
- Authority
- CN
- China
- Prior art keywords
- circuit board
- flexible circuit
- battery
- flexible
- battery management
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/4207—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells for several batteries or cells simultaneously or sequentially
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
- H01M10/4257—Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
- H01R12/65—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
- H01M2010/4271—Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
A battery connection module adapted to connect to a battery pack, the battery connection module comprising: a carrying tray; the plurality of bus pieces are arranged on the bearing disc and are suitable for being electrically connected with a plurality of batteries of the battery pack; a flexible circuit board, which is installed on the bearing plate and is mechanically and electrically connected to the plurality of bus pieces, wherein the flexible circuit board is provided with a frame-shaped part with an opening, and a flexible plug-in part is arranged in the opening of the frame-shaped part; the battery management board is arranged on the bearing disc and positioned above the flexible circuit board, and comprises a connector for the flexible circuit board; the flexible plug part extends into the opening and is reversely bent and plugged into the connector for the flexible circuit board on the battery management board. The battery management plate of the present invention integrally constitutes an integrated module that is convenient for subsequent assembly and use.
Description
Technical Field
The present invention relates to a battery connection module, and more particularly, to a battery connection module for connecting rechargeable batteries in series for high power output.
Background
A Battery System, such as a vehicle Battery, generally includes a plurality of electrochemical rechargeable batteries arranged side by side to form a Battery pack, and a Battery connection module is generally used to connect the batteries in series to form a pair of output electrodes, and the Battery connection module is also provided with a control circuit to connect to a Battery Management Board (BMS).
Chinese patent No. CN102751465B (corresponding to JP2012-226969 a) discloses a battery module externally connected to a counterpart side electrical connector of an electrical processing apparatus through an electrical connector at an end of a Flexible Flat Cable (FFC). The Flexible Flat Cable (FFC) extends a long distance to be connected to an external electrical processing device (corresponding to a battery management board) and must be coupled to each other by two connectors.
Chinese patent publication No. CN105144463A (corresponding to patents US 2016/0043446, JP 2012-226969A, WO2014/173684 a2) discloses a battery contact system for an electrochemical device, in which a monitoring unit (corresponding to a battery management board) has a plug-in contact terminal, and a signal conducting system includes one or more signal lines, which electrically connect respective signal sources with the signal line terminal. The plug-in contact joint of the monitoring unit is connected with the signal line joint of the signal transmission system in a matching way. Although the monitoring unit is accommodated in the carrier assembly, the signal transmission system is connected to the signal line connector by a plurality of wires, and the monitoring unit and the signal transmission system are connected to each other by two connectors.
Disclosure of Invention
It is therefore an object of the present invention to provide a battery connection module having a battery management board and a reduced number of connectors.
Therefore, in some embodiments, the battery connection module of the present invention is suitable for connecting a battery pack, and the battery connection module includes a carrier tray, a plurality of bus bars, a battery management board, and a flexible circuit board. The plurality of bus pieces are mounted on the bearing plate and are suitable for being electrically connected with a plurality of batteries of the battery pack. The flexible circuit board is provided with a frame-shaped part with an opening, a flexible plug-in part is arranged in the opening of the frame-shaped part, and a battery management board is arranged on the bearing disc and positioned above the flexible circuit board and comprises a connector for the flexible circuit board; the flexible plug part extends into the opening and is reversely bent and plugged into the connector for the flexible circuit board on the battery management board.
In some embodiments, the flexible insertion part has an exposed conductive wire to be inserted into the connector for the flexible circuit board.
In some embodiments, the flexible circuit board further includes a plurality of conductive sheets connected to the frame-shaped portion and respectively mechanically and electrically connected to the plurality of bus bars.
The invention has the following effects: the battery management board is directly installed and combined on the bearing plate and is electrically connected with the bus piece through the flexible circuit board, and the integrated module convenient for subsequent assembly and use is integrally formed. And the battery management board can be directly connected with the flexible circuit board only by arranging one connector for the flexible circuit board, so that the number of components can be reduced, and the cost can be saved.
Furthermore, the flexible insertion part connected to the battery management board is formed by cutting the board body forming the flexible circuit board, so that the space can be effectively utilized, and the position of the battery management board combined on the bearing disc is easily matched, so that the position of the battery management board has variable flexibility.
Drawings
Other features and effects of the present invention will become apparent from the following detailed description of the embodiments with reference to the accompanying drawings, in which:
fig. 1 is a perspective view of one embodiment of a battery connection module and a battery pack according to the present invention;
fig. 2 is an exploded perspective view of the embodiment and the battery pack;
FIG. 3 is an exploded perspective view of the tray and the bus bar of the embodiment;
FIG. 4 is a perspective view of the embodiment;
FIG. 5 is an exploded perspective view of the embodiment;
FIG. 6 is an exploded perspective view of the embodiment with a battery management plate not shown;
fig. 7 is an exploded perspective view of the flexible circuit board of the embodiment; and
fig. 8 is a schematic view of another embodiment of a battery connection module of the present invention.
Wherein the reference numerals are as follows:
1 bearing plate
11 base wall
111 mounting post
112 fixed column
12 frame wall
13 partition wall
14 limiting wall
15 mounting groove
Upper limit block of 16
17 support rib
18 mounting location
181 projection
19 first mounting structure
191 positioning column
192 lock hole
2 bus bar
2' electrode output member
21 electrode connection part
22 buffer projection
3 Battery management board
31 connector for flexible circuit board
32 main circuit connector
33 second mounting structure
4. 4' flexible circuit board
41 body part
411 mounting hole
412 through hole
413' opening
414' frame-shaped part
42. 42' flexible plug part
421 conductive wire
43 conductive sheet
44 upper limit sheet
441 fixing hole
45 temperature sensing piece
5 Battery pack
51 cell
52 electrode
Detailed Description
Referring to fig. 1 to 3, one embodiment of the Battery connection module according to the present invention is adapted to connect a Battery pack 5, and the Battery connection module includes a carrier tray 1, a plurality of bus bars 2, a Battery Management board 3 (abbreviated as BMS), and a flexible circuit board 4.
The plurality of bus bars 2 are mounted on the carrier tray 1 and adapted to electrically connect the plurality of cells 51 of the battery pack 5. Specifically, the carrier tray 1 is made of an insulating material and has a base wall 11, two frame walls 12 connected to two sides of the base wall 11 and facing each other, a plurality of partition walls 13 and a plurality of limiting walls 14, wherein the plurality of frame walls 12, the plurality of partition walls 13 and the plurality of limiting walls 14 together define a plurality of mounting slots 15 for respectively accommodating the plurality of bus bars 2. The carrier tray 1 further has a plurality of upper limiting blocks 16 protruding from the plurality of frame walls 12, and the plurality of upper limiting blocks 16 are respectively correspondingly located above the plurality of bus bars 2 to limit the plurality of bus bars 2. Two of the plurality of bus bars 2 are electrode output members 2 ', and the other bus bars 2 each have two electrode connecting portions 21 respectively connecting the electrodes 52 of two adjacent cells 51 and a buffer protrusion 22 connected between the two electrode connecting portions 21, the plurality of cells 51 are connected in series by the plurality of bus bars 2, and the two electrode output members 2' are respectively connected to the electrodes 52 at the head and the tail ends. The carrier tray 1 further has a plurality of support ribs 17 for correspondingly supporting the plurality of buffer protrusions 22, respectively.
Referring to fig. 4 to 7, the battery management board 3 is mounted on the carrier tray 1 and includes a connector 31 for a flexible circuit board and a main circuit connector 32. The main circuit connector 32 is adapted to connect to a main circuit system (not shown) of the device to which the battery pack 5 is mounted. The tray 1 has a mounting position 18 for the battery management board 3, so that the battery management board 3 is located above the flexible circuit board 4. The carrier tray 1 further has a plurality of first mounting structures 19 disposed on the periphery of the mounting locations 18, and the battery management plate 3 has a plurality of second mounting structures 33 corresponding to the plurality of first mounting structures 19, respectively, to fix the battery management plate 3 to the mounting locations 18. In the present embodiment, the mounting position 18 is defined by four bumps 181 protruding from the base wall 11, and the positions of the bumps 181 correspond to four corners of the battery management board 3, respectively. The plurality of first mounting structures 19 are disposed on the plurality of bumps 181, respectively. The first mounting structures 19 are positioning posts 191 and locking holes 192, wherein each of the bumps 181 has a positioning post 191 and a locking hole 192. The second mounting structures 33 are through holes, wherein the through holes 33 corresponding to the positioning posts 191 are used for the positioning posts 191 to penetrate through, the positioning posts 191 can be thermally melted to fix the battery management plate 3 after penetrating through, and the through holes 33 corresponding to the locking holes 192 can be used for fastening members (not shown) such as screws to penetrate through the locking holes 192 to fix the battery management plate 3. In the present embodiment, the first mounting structures 19 are the positioning posts 191 and the locking holes 192 to strengthen the fixing of the battery management plate 3, but in a modified embodiment, the first mounting structures 19 may be provided alternatively to the positioning posts 191 or the locking holes 192, and may also have a fixing effect.
The flexible circuit board 4 is mounted on the carrier tray 1, mechanically and electrically connected to the plurality of bus bars 2, and includes a flexible insertion portion 42, and a distal end of the flexible insertion portion 42 is inserted into the connector 31 for a flexible circuit board to be electrically connected to the connector 31 for a flexible circuit board. In this embodiment, the flexible circuit board 4 further includes a main body 41, the flexible plug portion 42 is formed by cutting the main body 41, three sides of the flexible plug portion 42 are disconnected from the main body 41 and have a long strip shape, so that one end is connected to the main body 41 and the other end has an exposed conductive wire 421 for being plugged into the connector 31 for the flexible circuit board. The flexible mating part 42 is bent in the opposite direction and then mated with the flexible circuit board connector 31.
In this embodiment, the main body 41 has a plurality of mounting holes 411, the carrier tray 1 has a plurality of mounting posts 111 respectively passing through the mounting holes 411, and the mounting posts 111 protrude from the base wall 11 to position the main body 41 and the carrier tray 1 relatively. And the plurality of mounting posts 111 may be further heat staked to secure the body portion 41. The flexible circuit board 4 further includes a plurality of conductive sheets 43 connected to the main body 41 and mechanically and electrically connected to the plurality of bus bars 2, respectively, and a plurality of upper limiting sheets 44 connected to the main body 41 and protruding above the plurality of bus bars 2, respectively. The main body 41 is electrically connected to the bus bars 2 through the conductive sheets 43, and is further electrically connected to the conductive wires 421 of the flexible plug 42 through circuit traces (not shown) of the main body 41, and is electrically connected to the flexible circuit board connector 31 through the conductive wires 421, so that the bus bars 2 are electrically connected to the battery management board 3. In addition, in the present embodiment, the flexible circuit board 4 further includes a plurality of temperature sensing members 45 disposed on the main body portion 41, and the plurality of temperature sensing members 45 are also electrically connected to the battery management board 3 through the circuit traces of the main body portion 41 and the flexible insertion portion 42. Each upper limiting sheet 44 has a fixing hole 441, the carrier tray 1 has a plurality of fixing posts 112 respectively passing through the fixing holes 441, wherein the main body 41 further has a plurality of through holes 412 respectively corresponding to the fixing holes 441 for the fixing posts 112 to pass through. The fixing posts 112 may be further heat-fused to fix the upper limiting pieces 44. The plurality of upper stopper pieces 44 and the plurality of upper stopper blocks 16 together restrict the corresponding bus bar 2.
In summary, the battery management board 3 is directly mounted on the carrier tray 1 and electrically connected to the bus bar 2 through the flexible circuit board 4, so as to form an integrated module for subsequent assembly and use. Moreover, the battery management board 3 can be directly connected to the flexible circuit board 4 by only providing one connector 31 for the flexible circuit board, which can reduce the number of components and save the cost. Further, the flexible insertion portions 42 connected to the battery management board 3 are formed by cutting a plate body constituting the flexible circuit board 4, so that space can be effectively utilized, and the position where the battery management board 3 is combined on the carrier tray 1 can be easily matched, so that the position where the battery management board 3 is disposed has flexibility.
A second embodiment of the present invention will now be described with reference to fig. 8, wherein fig. 8 is a perspective view of a second embodiment of a battery connection module of the present invention. For the sake of brevity, only the portions that differ from the above-described embodiments will be described herein, and the description of the remaining portions that are the same will be referred to above.
Referring to fig. 8, in the embodiment, the flexible circuit board 4 "has a frame portion 414" formed by opening an opening 413 ", and the flexible plug portion 42" extends into the opening 413 "of the frame portion 414". The flexible insertion portion 42 ″ has an exposed conductive wire, and is bent in the opposite direction by 180 degrees to be inserted into the flexible circuit board connector 31 of the battery management board 3. Thereby electrically connecting the battery management board 3 to the bus bar 2 via the flexible circuit board 4 ″. Therefore, the integrated module is convenient to assemble and use. Moreover, the battery management board 3 can be directly connected to the flexible circuit board 4 ″ only by providing one connector 31 for the flexible circuit board, so that the number of components can be reduced and the cost can be saved.
However, the above description is only an example of the present invention, and the scope of the present invention should not be limited thereby, and all the simple equivalent changes and modifications made according to the claims and the contents of the patent specification should be included in the scope of the present invention.
Claims (3)
1. A battery connection module adapted to connect to a battery pack, the battery connection module comprising:
a carrying tray;
a plurality of bus bars mounted on the carrier tray and adapted to electrically connect a plurality of cells of the battery pack;
a flexible circuit board mounted on the carrier tray and mechanically and electrically connected to the plurality of bus bars, the flexible circuit board having a frame portion with an opening, a flexible insertion portion disposed in the opening of the frame portion; and
the battery management board is arranged on the bearing disc and positioned above the flexible circuit board, and comprises a connector for the flexible circuit board;
the flexible plug part extends into the opening and is reversely bent and plugged into the connector for the flexible circuit board on the battery management board.
2. The battery connection module according to claim 1, wherein the flexible insertion part has an exposed conductive wire to be inserted with the connector for the flexible circuit board.
3. The battery connection module according to claim 1, wherein the flexible circuit board further comprises a plurality of conductive sheets connected to the frame-shaped part and mechanically and electrically connected to the plurality of bus bars, respectively.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US16/133,909 US10741817B2 (en) | 2017-09-20 | 2018-09-18 | Battery connection module |
JP2018175794A JP6768754B2 (en) | 2017-09-20 | 2018-09-20 | Battery connection module |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710861594 | 2017-09-20 | ||
CN2017108615949 | 2017-09-20 |
Publications (2)
Publication Number | Publication Date |
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CN109524609A CN109524609A (en) | 2019-03-26 |
CN109524609B true CN109524609B (en) | 2021-07-20 |
Family
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Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
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CN201810884832.2A Active CN109524608B (en) | 2017-09-20 | 2018-08-06 | Battery connection module |
CN201811056740.1A Active CN109524609B (en) | 2017-09-20 | 2018-09-11 | Battery connection module |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
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CN201810884832.2A Active CN109524608B (en) | 2017-09-20 | 2018-08-06 | Battery connection module |
Country Status (2)
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JP (2) | JP6657347B2 (en) |
CN (2) | CN109524608B (en) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
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KR102152101B1 (en) | 2018-11-02 | 2020-09-07 | 진영글로벌 주식회사 | vehicle automotive devices |
CN111952490B (en) | 2019-05-17 | 2022-12-02 | 莫仕连接器(成都)有限公司 | Battery connection module and battery device |
CN110225657A (en) * | 2019-06-06 | 2019-09-10 | 英业达科技有限公司 | Circuit board and its battery holder |
US10991929B2 (en) * | 2019-08-05 | 2021-04-27 | Gentherm Inc. | Strain relief for flex foil |
CN112310534B (en) * | 2019-12-27 | 2021-10-15 | 宁德时代新能源科技股份有限公司 | Separator assembly, battery module, battery pack, device, and manufacturing method |
CN114122627A (en) * | 2020-08-27 | 2022-03-01 | 莫仕连接器(成都)有限公司 | Battery connection module |
JP2022080022A (en) * | 2020-11-17 | 2022-05-27 | 株式会社オートネットワーク技術研究所 | Wiring module |
CN114583401A (en) * | 2020-12-02 | 2022-06-03 | 莫仕连接器(成都)有限公司 | Battery connection module |
JP7273784B2 (en) * | 2020-12-21 | 2023-05-15 | プライムプラネットエナジー&ソリューションズ株式会社 | storage module |
JP7273783B2 (en) * | 2020-12-21 | 2023-05-15 | プライムプラネットエナジー&ソリューションズ株式会社 | storage module |
CN115189104A (en) * | 2021-04-06 | 2022-10-14 | 莫仕连接器(成都)有限公司 | Battery connection module |
JP7418374B2 (en) | 2021-05-10 | 2024-01-19 | 矢崎総業株式会社 | bus bar module |
JP2024036050A (en) * | 2022-09-05 | 2024-03-15 | プライムプラネットエナジー&ソリューションズ株式会社 | battery module |
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2018
- 2018-08-06 CN CN201810884832.2A patent/CN109524608B/en active Active
- 2018-09-11 CN CN201811056740.1A patent/CN109524609B/en active Active
- 2018-09-19 JP JP2018174383A patent/JP6657347B2/en active Active
- 2018-09-20 JP JP2018175794A patent/JP6768754B2/en active Active
Also Published As
Publication number | Publication date |
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JP2019057498A (en) | 2019-04-11 |
JP6768754B2 (en) | 2020-10-14 |
CN109524608B (en) | 2022-02-11 |
JP2019057499A (en) | 2019-04-11 |
CN109524609A (en) | 2019-03-26 |
CN109524608A (en) | 2019-03-26 |
JP6657347B2 (en) | 2020-03-04 |
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Effective date of registration: 20211222 Address after: Illinois, America Patentee after: MOLEX, LLC Patentee after: Hitachi astemo Co., Ltd Address before: Illinois, America Patentee before: MOLEX, LLC Patentee before: Kyohama Co., Ltd |
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