CN109520729A - A kind of design method of axial coupling permanent magnet magnetism gear-driven efficiency testing stand - Google Patents
A kind of design method of axial coupling permanent magnet magnetism gear-driven efficiency testing stand Download PDFInfo
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- CN109520729A CN109520729A CN201811546513.7A CN201811546513A CN109520729A CN 109520729 A CN109520729 A CN 109520729A CN 201811546513 A CN201811546513 A CN 201811546513A CN 109520729 A CN109520729 A CN 109520729A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/02—Gearings; Transmission mechanisms
- G01M13/025—Test-benches with rotational drive means and loading means; Load or drive simulation
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Abstract
The purpose of the present invention is to provide a kind of design method of axial coupling permanent magnet magnetism gear-driven efficiency testing stand, the technical issues of for solving magnetic gear transmission efficiency fields of measurement.It includes servo motor, magnetic driving wheel, magnetic driven wheel, input shaft, output shaft, shaft coupling, small torque sensor, large torque sensor, loader;Magnetic driving wheel and magnetic driven wheel gap are arranged side by side, form series connection to coupling by the radial magnetic tooth shaft that opposes, input shaft is in parallel with output shaft, input shaft one end series connection servo motor, the small torque sensor of other end series connection, output shaft one end series connection large torque sensor, other end loaded in series device.Invention provides foundation for the axial affecting parameters for coupling magnetic transmission mechanism and providing the performance of influence transmission to the maximum driving torque peak value of coupling permanent magnet magnetism gear and transmission efficiency the utility model has the advantages that side axle can be measured for magnetic transmission mechanism optimization.
Description
Technical field
The present invention relates to magnetic gear transmission efficiency fields of measurement, specifically a kind of axial coupling permanent magnet magnetism tooth
Take turns the design method of transmission efficiency testing stand.
Background technique
Compared to traditional mechanical gear, magnetic gear is small etc. excellent with no friction, low noise, vibration in specific occasion
Point is particularly suitable for some specific applications, without lubrication, reduces maintenance, high reliablity is particularly suitable for aviation boat
It, undersea device etc. need high reliability and safeguard the occasion of more new equipment difficulty, exist between input and output and be physically isolated, it is non-
Contact transmission allows to transmit torque, revolving speed to sealing area, especially suitable for high leakproofness, high toxicity, high pollution, height
The occasions such as corrosion can accurately determine the torque capacity that can be transmitted, and have overload protection ability very much.
Although magnetic gear has the advantages that such uniqueness.Before this, because permanent-magnet material magnetic property is very poor, magnetic gear
Performance is barely satisfactory, is not also used widely.
It is found from high-performance rare-earth permanent magnet material rubidium iron boron permanent magnet, uses the magnetic gear performance of rubidium iron boron permanent magnet
On have a qualitative leap, although having used high performance permanent magnetic materials, in the performance of the magnetic gear of radial linear coupling still
It is not able to satisfy the requirement of people, magnetic gear is not widely used still, sets later by changing the mechanism of magnetic gear
Coaxial Radial Coupling driven Design is axial coupled drive arranged side by side, linear coupling is converted into face and the endless entire area in face by meter
Coupling, improves the torque density of magnetic gear, so that transmission performance has obtained the promotion of matter, to introduce axial magnetic-type gear
Concept, permanent magnet gear do not need directly to contact between each other, so mechanical friction is not present, thus eliminate in itself by
In a series of vibrations, abrasion and the noise that mechanical gear contacts with each other and causes the problems such as.
Meanwhile magnetic-type gear input, output two sides it is spatially completely isolated, be mainly characterized in that driving wheel and from
Driving wheel passes through axial magnetic field coupled drive torque between magnetic tooth block, and with fixed peak torque and preferable leakproofness and clearly
The clean preferable advantage of property.
Most of all, axial magnetic-type gear overload capacity is strong, since the transmitting torque of mechanical gear is to pass through the gear teeth
Between mechanical directly contact engagement carry out, when load too high, if being easy to appear gear wheel without corresponding safeguard measure
Tooth fractures and is plastically deformed and damage transmission device;When taking corresponding safeguard measure, transmission mechanism can be made more complicated, no
Convenient for manipulating and safeguarding.
And axial magnetic-type gear transmitting torque is to realize that transmission mechanism exists by the magnetic field force in axial space magnetic field
Under overload situations, it can occur to trackslip relatively between the two magnetic gear teeth of interaction permanent magnet coupling, automatic decoupling realized
Carry protection.
Magnetic gear is a kind of new non-contact formula transmission mechanism, advantage be not only to realize between gear it is complete every
From, eliminate noise, be not required to special maintenance and lubrication, further include low detent torque, overload self-protection function, therefore, in magnetic material
Today that material continues to develop has special requirement, such as the on-off of specialized fluids to many transmission devices in power transmission
It is transmitted with the power of flow control and adjusting, the sample transmitting of vacuum plant and taking-up and precision machinery.
These require that the main body of transmission process loses opposing seal or do not contact relatively, and from the direction of motion, fast
Meet special exercise demand on degree and forms of motion simultaneously.
In transmitting, driving and driven component is not contacted, is relatively isolated the power or torque of many situations, the regional closing of realization,
No leakage;It is the moving displacement of driving and driven component and movement velocity flexibility and reliability, accurate steady.
However the transmission to these particular/special requirements, machine driving are difficult to realize, even if it is real reluctantly to use complicated structure
It now operates normally, also various problems can occur in operational process, lead to poor reliability, low efficiency, stability difference or durability degree
It is low.Additional maintenance and maintenance expense will affect this kind of device normal working hours, in addition insecurity factor also can to environment and
Personal safety brings certain danger.
So many difficulty technical problems present in mechanical transmissioning technology are badly in need of solving under some special occasions: in stone
It is toxic in the industrial production of the industries such as oil, chemical industry, pharmacy, stirring, reaction, the transmission of the special medias such as inflammable, explosive, corrosion
Engineering in, need to carry out reasonable control and adjusting appropriate to the uninterrupted of fluid.
But valve mechanism and other Mechanical course poor structural reliabilities in such system, it is perishable, it is easy to damage, easily let out
Leakage, brings very big unstability and risk to the normal operation of system, and its system complexity is brought much to operation
It is inconvenient.
In war industry, all kinds of battlebuses are in field work or make wartime requirement supply fuel oil, fuel oil make-up system
Control and conveying need stable non-contact Drive.
Aerospace machinery etc. is equipped in space motion, and the control Yu conveying of fluid circulation system and cabin are difficult in cabin
With the transmission device of lubrication.
In nuclear industry engineering, the adjustment, conveying and control of heat exchanger circulating liquid are high temperature gas-cooled in low-temperature nuclear heat supplying pile
The conveying on-off of the nuclear fuel element ball of absorption system and control etc. need sensitive reliable operating mechanism in heap.
Many application places need accurate non-contacting operation in Medical Devices, and realize transmission without friction.
The application of mechanical gear in this regard so is greatly tested, and mechanical by addition auxiliary, the technology of satisfaction is wanted
It asks, but increases cost again, application value is made to fall sharply.
In addition using such as pacemaker can not the frequently Medical Devices of surgical procedure when, non-contact transmission embodies
Its original application value.
In scientific experiment equipment and precision mechanical transmission technology, the investment and taking-up of sample, the movement and displacement of workpiece,
The conveying and transmitting of medium are required to transmission mechanism, are extremely difficult to technical requirements using mechanical seal transmission.
In similar above-mentioned some aspects, non-contact, efficient magnetic gear transmission is needed to want to meet these technologies
The summation market demand.
The development of magnetic gear can solve industrial production, and military engineering, Medical Devices, scientific research and precision machinery pass
Partial technical problems in dynamic, realize the new breakthrough in this field, advance science development and technological progress.
Therefore particularly important for the measurement of transmission efficiency, so that the calculating to magnetic gear driving torque is completed, so that
The performance of magnetic transmission mechanism is more accurate.
Summary of the invention
The purpose of the present invention is to provide a kind of design sides of axial coupling permanent magnet magnetism gear-driven efficiency testing stand
Method, the technical issues of for solving magnetic gear transmission efficiency.
The technical scheme adopted by the invention to solve the technical problem is that:
A kind of design method of axial coupling permanent magnet magnetism gear-driven efficiency testing stand, including servo motor 1, magnetism
Driving wheel 2, magnetic driven wheel 3, input shaft 4, output shaft 5, shaft coupling 6, small torque sensor 7, large torque sensor 8, load
Device 9;
The magnetism driving wheel 2, magnetic driven wheel 3 are that not coaxial side axle is coupled to opposition magnetic backlash, magnetic driving wheel 2
4 one end of input shaft servo motor 1 is connected by shaft coupling 6, the other end connects small torque sensor 7 by shaft coupling 6, magnetic
5 one end of output shaft of driven wheel 3 connects large torque sensor 8 by shaft coupling 6, and the other end connects loader by shaft coupling 6
9;
Magnetic driving wheel 2 is driven according to servo motor 1, the magnetic tooth footpath of magnetic driving wheel 2 is corresponding to tooth top and inside pitch line length
The magnetic tooth footpath of magnetic driven wheel 3 is to tooth root and outside pitch line length, magnetic driving wheel 1, magnetic driven wheel 2, magnetic tooth transverse tooth thickness and facewidth phase
Together, the gravitation of 3 axis side axial contrast different magnetic poles of magnetic driving wheel 2 and magnetic driven wheel presses varies with sinusoidal function, and off-axis is to phase
Repulsion with magnetic pole is changed by cosine function, is formed complementary relationship between the two, to relatively rotate, is produced after automatic aligning
The magnetic field coupling power of raw axial contrast, so that output shaft 5 be driven to rotate;
According to loader 9 by shaft coupling 6 to 5 plugging of output shaft, magnetic driven wheel 3 is completed to load, input shaft 4
On small torque sensor 7 measure and obtain the torque that the magnetic driving wheel 2 of 1 pair of servo motor transmits, the large torque on output shaft 5 passes
Sensor 8, which measures, obtains the driving torque that 9 pairs of loader magnetic driven wheels 3 apply load;
Magnetism driving wheel 2 is determined to opposition coupled relation with the magnetic not coaxial side axle of driven wheel 3 according to magnetic driving wheel 2
With the positional relationship between magnetic driven wheel 3 and input shaft 4 and output shaft 5;
It determines that magnetism driving wheel and magnetic driven wheel gap are arranged side by side, series connection is formed to coupling by the radial magnetic tooth shaft that opposes,
Input shaft 4 is in parallel with output shaft 5.
Further, servo motor 1, magnetic driving wheel 2, the small torque sensor 7 on input shaft 4 by shaft coupling 6 from
Sequentially coaxially the heart is connected on input shaft 4 from left to right, large torque sensor 8, magnetic driven wheel, torque sensing on output shaft 5
By shaft coupling, sequentially coaxially the heart is connected on output shaft 5 device from left to right, and the small torque sensor 7 of input shaft 4 and output shaft 5 are big
Torque sensor 8 is connected in parallel on the two axial ends in 3 outside of magnetic driving wheel 2 and magnetic driven wheel.
Further, the small torque sensor 7 on input shaft 4 measures the torque T of input shaft 4 on magnetic driving wheel 21, defeated
Large torque sensor 8 on shaft 5 measures the torque T of output shaft 5 on magnetic driven wheel 32, loader 9 is by shaft coupling 6 to defeated
5 magnetic driven wheel 3 applies load on shaft 5.
Further, it is moved under different rotating speeds by controlling servo motor, loader is allowed to be in locking transition, input shaft
4 and output shaft 5 on magnetic driving wheel when dallying, the torque value of 4 torque sensor of input shaft on output shaft 5 is at this time
Max. output torque T under different rotating speeds1, T2, T3..., similarly servo motor is kept to move in different rotating speeds device, not to loader
Disconnected to increase load, through magnetism driving wheel is transferred with magnetic driven wheel, and 4 torque sensor of input shaft on output shaft 5 stops
Maximum value is stayed in, different revolving speed max. output torque T is obtained1', T2', T3The formula of ' ... transmission efficiency:
η=1/n (T1/T1'+T2/T2'+T3/T3' ...)
In formula, η is a kind of not coaxial side axle to coupling permanent magnet magnetism gear-driven efficiency, and n is servo in different rotating speeds
Under transmission number, T1, T2, T3... it is the torque of input terminal, T1', T2', T3' ... is the torque of input terminal.
Further, magnetic driving wheel 2 and magnetic driven wheel 3 be by the radial magnetic tooth axial gap coupling that opposes, in this way when
When the application of loader 9 load is excessive, magnetic driving wheel 2 and magnetic driven wheel 3 trackslip and automatic decoupling relatively, disconnect being driven and close
System, torque sensor fails at this time, retains maximum driving torque numerical value.
The effect provided in summary of the invention is only the effect of embodiment, rather than invents all whole effects, above-mentioned
A technical solution in technical solution have the following advantages that or the utility model has the advantages that
1, not coaxial side axle can measure side axle to coupling to the design of coupling permanent magnet magnetism gear-driven efficiency testing stand
Close the maximum driving torque peak value of permanent magnet magnetism gear and transmission efficiency.
2, not coaxial side axle couples magnetic transmission to coupling permanent magnet magnetism gear-driven efficiency Test-bed Design to be axial
Mechanism provides the affecting parameters for influencing the performance of transmission, provides foundation for magnetic transmission mechanism optimization, mentions for axial coupler gear
For the optimal value after the optimization of magnetic transmission mechanism affecting parameters.
3, not coaxial side axle can pass through experimental data point to coupling permanent magnet magnetism gear-driven efficiency Test-bed Design
It analyses and the optimal value after the optimization of magnetic transmission mechanism affecting parameters is provided for axial coupler gear.
4, not coaxial side axle can be driven to coupling permanent magnet magnetism gear-driven efficiency Test-bed Design for different axis sides
Building for mechanism efficiency experimental bench provides theoretical direction.
5, not coaxial side axle reduces in transmittance process to coupling permanent magnet magnetism gear-driven efficiency Test-bed Design and passes
The data of the loss of dynamic torque, measurement are accurate, and structure is simple, and controllability is strong.
Detailed description of the invention
Fig. 1 is the isometric side schematic diagram of overall structure of the embodiment of the present invention;
Fig. 2 is the upper overall structure schematic front view of the embodiment of the present invention;
Fig. 3 is the upper overall structure left view schematic diagram of the embodiment of the present invention;
In figure: 1-servo motor;2-magnetic driving wheels;3-magnetic driven wheels;4-input shafts 4;5-output shafts 5;
6-shaft couplings;7-small torque sensors;8-large torque sensors;9-loaders.
Specific embodiment
In order to clearly illustrate the technical characterstic of this programme, below by specific embodiment, and its attached drawing is combined, to this
Invention is described in detail.
It should be noted that illustrated component is not drawn necessarily to scale in the accompanying drawings.Present invention omits to known assemblies
With technical description to avoid being unnecessarily limiting the present invention.
As shown in Figure 1, a kind of design method of axial coupling permanent magnet magnetism gear-driven efficiency testing stand, including servo
Motor 1, magnetic driving wheel 2, magnetic driven wheel 3, input shaft 4, output shaft 5, shaft coupling 6, small torque sensor 7, large torque pass
Sensor 8, loader 9;
Magnetic driving wheel 2, magnetic driven wheel 3 are that not coaxial side axle is coupled to opposition magnetic backlash, magnetic driving wheel 2 it is defeated
Enter 4 one end of axis and servo motor 1 is connected by shaft coupling 6, the other end connects small torque sensor 7 by shaft coupling 6, magnetic driven
5 one end of output shaft of wheel 3 connects large torque sensor 8 by shaft coupling 6, and the other end connects loader 9 by shaft coupling 6;
Magnetic driving wheel 2 is driven according to servo motor 1, the magnetic tooth footpath of magnetic driving wheel 2 is corresponding to tooth top and inside pitch line length
The magnetic tooth footpath of magnetic driven wheel 3 is to tooth root and outside pitch line length, magnetic driving wheel 1, magnetic driven wheel 2, magnetic tooth transverse tooth thickness and facewidth phase
Together, the gravitation of 3 axis side axial contrast different magnetic poles of magnetic driving wheel 2 and magnetic driven wheel presses varies with sinusoidal function, and off-axis is to phase
Repulsion with magnetic pole is changed by cosine function, is formed complementary relationship between the two, to relatively rotate, is produced after automatic aligning
The magnetic field coupling power of raw axial contrast, to drive output shaft 5, loader 9 by shaft coupling 6 to 5 plugging of output shaft, it is right
Magnetic driven wheel 3 completes load, and the measurement of small torque sensor 7 on input shaft 4 obtains 1 pair of servo motor magnetic driving wheel 2 and passes
The torque passed, the large torque sensor 8 on output shaft 5, which measures, to be obtained the transmission that 9 pairs of loader magnetic driven wheels 3 apply load and turns round
Square.
As shown in Fig. 2, small torque sensor 7 on servo motor 1, magnetic driving wheel 2, input shaft 4 by shaft coupling 6 from
Sequentially coaxially the heart is connected on input shaft 4 from left to right, large torque sensor 8, magnetic driven wheel, torque sensing on output shaft 5
By shaft coupling, sequentially coaxially the heart is connected on output shaft 5 device from left to right, and the small torque sensor 7 of input shaft 4 and output shaft 5 are big
Torque sensor 8 is connected in parallel on the two axial ends in 3 outside of magnetic driving wheel 2 and magnetic driven wheel.
As shown in figure 3, magnetism is main according to magnetic driving wheel 2 with the magnetic not coaxial side axle of driven wheel 3 to opposition coupled relation
Positional relationship between driving wheel 2 and magnetic driven wheel 3 and input shaft 4 and output shaft 5 determines that magnetism driving wheel and magnetism are driven
It is arranged side by side to take turns gap, series connection is formed to coupling by the radial magnetic tooth shaft that opposes, input shaft 4 is in parallel with output shaft 5.
Except for the technical features described in the specification, it all is technically known to those skilled in the art.
Above-mentioned, although the foregoing specific embodiments of the present invention is described with reference to the accompanying drawings, not protects model to the present invention
The limitation enclosed, based on the technical solution of the present invention, those skilled in the art, which do not need to pay for creative labor, to be done
Various modifications or changes out are still within the scope of the present invention.
Claims (4)
1. a kind of design method of axial coupling permanent magnet magnetism gear-driven efficiency testing stand, characterized in that including servo electricity
Machine 1, magnetic driving wheel 2, magnetic driven wheel 3, input shaft 4, output shaft 5, shaft coupling 6, small torque sensor 7, large torque sensing
Device 8, loader 9;
4 one end of input shaft of the magnetism driving wheel 2 connects servo motor 1 by shaft coupling 6, and the other end is connected by shaft coupling 6
Small torque sensor 7 is connect, 5 one end of output shaft of magnetic driven wheel 3 connects large torque sensor 8 by shaft coupling 6, and the other end is logical
It crosses shaft coupling 6 and connects loader 9;
Magnetic driving wheel 2 is driven according to servo motor 1, the magnetic tooth footpath of magnetic driving wheel 2 is to tooth top and inside pitch line length to magnetropism
The magnetic tooth footpath of driven wheel 3 is to tooth root and outside pitch line length, and magnetic driving wheel 1, magnetic driven wheel 2, magnetic tooth transverse tooth thickness are identical with the facewidth, magnetic
Property driving wheel 2 and the gravitation of magnetic 3 axis side axial contrast different magnetic poles of driven wheel press varies with sinusoidal function, off-axis is to same pole
Repulsion change by cosine function, form complementary relationship between the two, generated to relatively rotate, after automatic aligning axial
The magnetic field coupling power of opposition, to drive output shaft 6, loader 9 by shaft coupling 6 to 5 plugging of output shaft, to magnetism from
Driving wheel 3 completes load, and the small torque sensor 7 on input shaft 4, which measures, obtains the torsion that 1 pair of servo motor magnetic driving wheel 2 transmits
Square, the large torque sensor 8 on output shaft 5, which measures, obtains the driving torque that 9 pairs of loader magnetic driven wheels 3 apply load.
2. a kind of design method of axial coupling permanent magnet magnetism gear-driven efficiency testing stand according to claim 1,
It is characterized in that servo motor 1, magnetic driving wheel 2, small torque sensor 7 are by shaft coupling 6, sequentially coaxially the heart is connected from left to right
On input shaft 4, large torque sensor 8, magnetic driven wheel 3, by shaft coupling 6, sequentially coaxially the heart is connected on output from left to right
On axis 5, input shaft 4 is in parallel with output shaft 5, and magnetic driving wheel 2 and 3 gap of magnetic driven wheel are arranged side by side, passes through the magnetic radially to oppose
Tooth shaft forms series connection to coupling, and small torque sensor 7 and large torque sensor 8 are connected in parallel on magnetic driving wheel 2 and magnetic driven wheel 3
The two axial ends in outside.
3. a kind of design method of axial coupling permanent magnet magnetism gear-driven efficiency testing stand according to claim 1,
It is characterized in that small torque sensor 7 measures the torque T of input shaft 4 on magnetic driving wheel 3, large torque sensor 8 measure it is magnetic from
The torque T ' of output shaft 5 on driving wheel 3, loader 9 apply load on output shaft 5 magnetic driven wheel 3 by shaft coupling 6.
4. being moved under different rotating speeds according to claim 3 by controlling servo motor 1, loader 9 is allowed to be in locking transition, it is defeated
When entering the magnetic driving wheel 2 on axis 4 and dallying, the torque value of the large torque sensor 8 on output shaft 5 is different rotating speeds at this time
Lower max. output torque T1, T2, T3..., similarly servo motor 1 is kept to move in different rotating speeds device, is continuously increased to loader 9
Load, through magnetism driving wheel 2 trackslip with magnetic driven wheel 3, and the large torque sensor 8 on output shaft 5 rests on maximum
Value, obtains different revolving speed max. output torque T1', T2', T3The formula of ' ... transmission efficiency:
η=1/n (T1/T1'+T2/T2'+T3/T3' ...)
In formula, η is a kind of not coaxial side axle to coupling permanent magnet magnetism gear-driven efficiency, and n is servo under different rotating speeds
It is driven number, T1, T2, T3... it is the torque of input terminal, T1', T2', T3' ... is the torque of output end.
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CN201811546513.7A CN109520729A (en) | 2018-12-18 | 2018-12-18 | A kind of design method of axial coupling permanent magnet magnetism gear-driven efficiency testing stand |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108512396A (en) * | 2018-04-25 | 2018-09-07 | 济南大学 | A kind of magnetic gear drive design method |
CN110061592A (en) * | 2019-05-21 | 2019-07-26 | 无锡市太湖闸站工程管理处 | A kind of low-speed big magneto |
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CN107204697A (en) * | 2016-03-18 | 2017-09-26 | 乔治.W.惠特菲尔德 | It is included in the magnetic gear-box for the rotatable magnetic gear for having order magnetic linkage between magnetic gear |
CN108398261A (en) * | 2018-01-25 | 2018-08-14 | 盐城工学院 | A kind of gear transmission efficiency detection device with retarder |
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CN102684562A (en) * | 2011-07-26 | 2012-09-19 | 颜文堂 | Magnetomotive rotary power source |
CN107204697A (en) * | 2016-03-18 | 2017-09-26 | 乔治.W.惠特菲尔德 | It is included in the magnetic gear-box for the rotatable magnetic gear for having order magnetic linkage between magnetic gear |
CN108398261A (en) * | 2018-01-25 | 2018-08-14 | 盐城工学院 | A kind of gear transmission efficiency detection device with retarder |
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CN108512396A (en) * | 2018-04-25 | 2018-09-07 | 济南大学 | A kind of magnetic gear drive design method |
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Application publication date: 20190326 |