CN109516794A - A kind of soft magnetic ferrite and preparation method thereof that magnetic conductivity is 300 - Google Patents
A kind of soft magnetic ferrite and preparation method thereof that magnetic conductivity is 300 Download PDFInfo
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Abstract
A kind of soft magnetic ferrite and preparation method thereof that magnetic conductivity is 300, belongs to high frequency low magnetic permeability soft magnetic ferrite manufacturing technology field.It includes A mol%Fe that soft magnetic ferrite of the invention, which mainly forms,2O3+B mol%NiO+C mol%ZnO+D mol%CuO+e wt% Bi2O3+f wt% Co3O4+g wt% SiO2, wherein A+B+C+D=100%, 40≤A≤60,5≤B≤15,25≤C≤40,5≤D≤15,0≤e≤15,0≤f≤5,0≤g≤3, ewt%, fwt%, gwt% are to account for (A mol%Fe2O3+ B mol%NiO+C mol%ZnO+D mol%CuO) weight fraction.The material has the characteristics that can satisfy using required high quality factor, high resistivity and low ratio temperature coefficient.
Description
Technical field
The invention belongs to high frequency low magnetic permeability soft magnetic ferrite manufacturing technology fields more particularly to a kind of magnetic conductivity to be
300 soft magnetic ferrite and preparation method thereof.
Background technique
High frequency low magnetic permeability soft magnetic ferrite be mainly used in computer and peripheral equipment, Space Science and Technology, energy-saving illumination,
In communication system, for anti-EMI materials such as inductor, magnetic bead, transformer, choke coils.
As the generally implementation of domestic and international electromagnetic compatibility regulation and the raising of surface mounting technique (SMT) and complete machine minimize
Requirement, the requirement to miniaturization and the diversification of electronic component is higher and higher.Laminated chip inductor is due to excellent
Magnetic shield property, D.C. resistance it is small, the advantages that quality factor (Q value) are high, small in size, by the favor in market, while to small
The chip inductor demand of the big sensibility reciprocal of typeization is also increasingly incremented by.
Produce chip inductor main material be NiCuZn series soft magnetic ferrite, have relatively high magnetic conductivity (μ),
The characteristics such as high quality factor (Q value), high resistivity (ρ).The magnetic conductivity of current NiCuZn series soft magnetic ferrite is mostly in 20-
Between 210, the batch production for causing such soft magnetic ferrite to minimize the chip inductor of high sensibility reciprocal is relatively difficult.
Summary of the invention
For overcome the deficiencies in the prior art, the mass production capabilities for minimizing high sensibility reciprocal chip inductor are improved, market is adapted to
Demand, the present invention provide a kind of soft magnetic ferrite that magnetic conductivity is 300.
Another object of the present invention soft magnetic ferrite and preparation method thereof.The production technology and equipment are wanted without special
It asks, convenient for batch production.
For achieving the above object, the present invention the following technical schemes are provided:
The soft magnetic ferrite includes Fe2O3, major metals dusty material and other auxiliary materials such as NiO, CuO, ZnO, using height
The soft magnetic ferrite that magnetic conductivity is 300-330 or so is made in warm solid reaction process.
Fe2O3, NiO, CuO, ZnO be the soft magnetic ferrite main component, SiO2It is magnetic conductivity than tc compensation material
Material, Co3O4For magnetic conductivity modifier material, Bi2O3For sintering aid material.It includes A mol% that soft ferromagnetic powder, which mainly forms,
Fe2O3+B mol%NiO+C mol%ZnO+D mol%CuO+e wt% Bi2O3+f wt% Co3O4+g wt% SiO2, wherein A+B+
C+D=100%, 40≤A≤60,5≤B≤15,25≤C≤40,5≤D≤15,0≤e≤15,0≤f≤5,0≤g≤3,
Ewt%, fwt%, gwt% are to account for (A mol%Fe2O3+ B mol%NiO+C mol%ZnO+D mol%CuO) weight fraction.
A kind of prioritization scheme of above-mentioned composition are as follows: high frequency low magnetic permeability soft magnetic ferrite, it is characterised in that powder group
As A mol%Fe2O3+B mol%NiO+C mol%ZnO+D mol%CuO+e wt% Bi2O3+f wt% Co3O4+g wt%
SiO2, wherein Fe2O3, synthesizing soft magnetic ferrite main material MO. Fe after NiO, ZnO, CuO elder generation solid phase reaction2O3(M2+Represent Ni2+、
Cu2+、Zn2+), A+B+C+D=100%, 45≤A≤55,7≤B≤12,27≤C≤38,7≤D≤12,1≤e≤5,0.05≤f
≤ 2,0.01≤g≤1, ewt%, fwt%, gwt% are to account for (A mol%Fe2O3+ B mol%NiO+C mol%ZnO+D mol%CuO)
Weight fraction.
A kind of prioritization scheme of above-mentioned composition are as follows: high frequency low magnetic permeability soft magnetic ferrite, it is characterised in that powder group
As A mol%Fe2O3+B mol%NiO+C mol%ZnO+D mol%CuO+e wt% Bi2O3+f wt% Co3O4+g wt%
SiO2, wherein Fe2O3, synthesizing soft magnetic ferrite main material MO. Fe after NiO, ZnO, CuO elder generation solid phase reaction2O3(M2+Represent Ni2+、
Cu2+、Zn2+) A+B+C+D=100%, 48≤A≤50,8≤B≤10,29≤C≤35,8≤D≤10,1.5≤e≤3.5,0.1
≤ f≤1.5,0.1≤g≤0.8, ewt%, fwt%, gwt% are to account for (A mol%Fe2O3+B mol%NiO+C mol%ZnO+D
Mol%CuO weight fraction).
A kind of preparation method of high frequency low magnetic permeability soft magnetic ferrite, comprising the following steps:
1. by Fe2O3, NiO, ZnO, CuO material according to material molar ratio described in above scheme form, be placed in and install agate
In the polyurethane ball-milling pot of ball, deionized water is then added and carries out 24 ± 1h of ball milling, ball: material: water is advisable with 1.4:1:1.1, ball
Slurry after mill is extracted using vacuum pump enters filter press after filter filters, and the filters pressing of 2-3M pressure 6 hours or so, will press
Material after filter carries out 180 DEG C of drying, the use of Particle Size Analyzer test powder particles D50 is 1.8 ± 0.2um, by the powder of drying
The generous alms bowl of aluminium oxide is filled, is calcined 3 ± 0.5 hours in batch-type furnace or continuous tunnel furnace in 850 ± 10 DEG C, synthesizing soft magnetic ferrite main material
Expect MOFe2O3(M2+Represent Ni2+、Cu2+、Zn2+).
2. main material MOFe after firing2O3Material Bi described in middle addition above scheme2O3、Co3O4、SiO2,
It is placed in zirconium ball 3 ± 0.5h of ball milling in polyurethane Ball-stirring mill ball grinder, ball: material: water=3:1:1, after zirconium ball Ball-stirring mill ball milling
Slurry carries out testing graininess, and powder particles D50 goes to sand mill ball milling 8 in 1.2-1.5um, then by the slurry after Ball-stirring mill ball milling
± 1h, 360 DEG C of slurry drying after ball milling, it is 0.8 ± 0.2um to get material of the present invention that Particle Size Analyzer, which tests material granularity D50,
Material.
3. 5wt% polyvinyl alcohol (PVA) adhesive is added in invention material to be granulated, outer diameter 20mm is suppressed in 8-12MPa,
Internal diameter 10mm, in batch-type furnace or continuous tunnel furnace in 890-910 DEG C, keeps the temperature 2-4h, can test this material with a thickness of the annulus of 3mm
Performance parameter.
Soft magnetic ferrite of the invention, by the improvement of preparation process process and the proportion optimizing of each powder,
Acquisition magnetic conductivity is 300-330 powder, while having and can satisfy using required high quality factor, high resistivity and low ratio
The features such as temperature coefficient.
Specific embodiment
Table 1 gives the several specific examples and its high-gradient magnetism energy for constituting various composition content of the invention.Soft magnet
The magnetic conductivity of oxysome measures under 1-3MHz frequency.
1 high frequency of table, the composition of low magnetic permeability soft magnetic ferrite, sintering temperature and magnetic property
Claims (4)
1. the soft magnetic ferrite and preparation method thereof that a kind of magnetic conductivity is 300, it is characterised in that material composition are as follows: A mol%
Fe2O3+B mol%NiO+C mol%ZnO+D mol%CuO+e wt% Bi2O3+f wt% Co3O4+g wt% SiO2, wherein A+B+
C+D=100%, 40≤A≤60,5≤B≤15,25≤C≤40,5≤D≤15,0≤e≤15,0≤f≤5,0≤g≤3,
Ewt%, fwt%, gwt% are to account for (A mol%Fe2O3+ B mol%NiO+C mol%ZnO+D mol%CuO) weight fraction.
2. the soft magnetic ferrite and preparation method thereof that a kind of magnetic conductivity is 300 according to claim 1, it is characterised in that
Material composition are as follows: A mol%Fe2O3+B mol%NiO+C mol%ZnO+D mol%CuO+e wt% Bi2O3+f wt% Co3O4+g
wt% SiO2, wherein Fe2O3, synthesizing soft magnetic ferrite main material MO. Fe after NiO, ZnO, CuO elder generation solid phase reaction2O3(M2+It represents
Ni2+、Cu2+、Zn2+), A+B+C+D=100%, 45≤A≤55,7≤B≤12,27≤C≤38,7≤D≤12,1≤e≤5,
0.05≤f≤2,0.01≤g≤1, ewt%, fwt%, gwt% are to account for (A mol%Fe2O3+B mol%NiO+C mol%ZnO+D
Mol%CuO weight fraction).
3. the soft magnetic ferrite and preparation method thereof that a kind of magnetic conductivity is 300 according to claim 1, it is characterised in that
Material composition are as follows: A mol%Fe2O3+B mol%NiO+C mol%ZnO+D mol%CuO+e wt% Bi2O3+f wt% Co3O4+g
wt% SiO2, wherein Fe2O3, synthesizing soft magnetic ferrite main material MO. Fe after NiO, ZnO, CuO elder generation solid phase reaction2O3(M2+It represents
Ni2+、Cu2+、Zn2+) A+B+C+D=100%, 48≤A≤50,8≤B≤10,29≤C≤35,8≤D≤10,1.5≤e≤3.5,
0.1≤f≤1.5,0.1≤g≤0.8, ewt%, fwt%, gwt% are to account for (A mol%Fe2O3+B mol%NiO+C mol%ZnO+D
Mol%CuO weight fraction).
4. a kind of preparation method for the soft magnetic ferrite that magnetic conductivity is 300 according to claim 1, it is characterised in that:
1. by Fe2O3, these materials of NiO, ZnO, CuO according to material molar ratio described in above scheme form, be placed in polyurethane
In ball grinder, 24 ± 1h of ball milling mixing is carried out using agate ball, ball: material: water=1.4:1:1.1,180 DEG C of drying, granularity after filters pressing
It is 1.8 ± 0.2um that analyzer, which tests mixed powder granularity D50, calcines 3 ± 0.5 in 850 ± 10 DEG C in batch-type furnace or continuous tunnel furnace
Hour, synthesizing soft magnetic ferrite main material MOFe2O3(M2+Represent Ni2+、Cu2+、Zn2+);2. according to described in above scheme
Material composition, in MOFe2O3Middle addition Bi2O3、Co3O4、SiO2, be placed in zirconium ball ball milling 3 in polyurethane Ball-stirring mill ball grinder ±
0.5h, ball: material: water=3:1:1, then slurry is gone into sand mill 8 ± 1h of ball milling, 360 DEG C of slurry drying, test the material after ball milling
Granularity D50 is 0.8 ± 0.2um to get material of the present invention;3. 5wt% polyvinyl alcohol (PVA) adhesive is added within this material to make
Grain suppresses outer diameter 20mm, internal diameter 10mm in 8-12MPa, with a thickness of the annulus of 3mm, in batch-type furnace or continuous tunnel furnace in 890-910
DEG C, 2-4h is kept the temperature, this material property parameter can be tested.
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JP3147496B2 (en) * | 1992-05-25 | 2001-03-19 | 株式会社村田製作所 | Ferrite material |
CN1388794A (en) * | 2000-08-21 | 2003-01-01 | Tdk株式会社 | Ferrite material |
CN101412622A (en) * | 2008-10-31 | 2009-04-22 | 天通控股股份有限公司 | High-frequency nickel-copper-zinc ferrite and preparation thereof |
CN101552074A (en) * | 2009-01-04 | 2009-10-07 | 贵阳晶华电子材料有限公司 | A NiZnCu ferrite material and preparing method thereof |
CN103332928A (en) * | 2012-11-02 | 2013-10-02 | 横店集团东磁股份有限公司 | Soft-magnetic nickel-copper-zinc ferrite material and preparation method thereof |
CN103803963A (en) * | 2013-12-27 | 2014-05-21 | 电子科技大学 | NiCuZn ferrite material and preparation method thereof |
CN104844184A (en) * | 2015-04-27 | 2015-08-19 | 厦门大学 | Near field communication magnetic sheet with low magnetic permeability and temperature coefficient and preparation method thereof |
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2018
- 2018-10-29 CN CN201811267320.8A patent/CN109516794A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3147496B2 (en) * | 1992-05-25 | 2001-03-19 | 株式会社村田製作所 | Ferrite material |
CN1388794A (en) * | 2000-08-21 | 2003-01-01 | Tdk株式会社 | Ferrite material |
CN101412622A (en) * | 2008-10-31 | 2009-04-22 | 天通控股股份有限公司 | High-frequency nickel-copper-zinc ferrite and preparation thereof |
CN101552074A (en) * | 2009-01-04 | 2009-10-07 | 贵阳晶华电子材料有限公司 | A NiZnCu ferrite material and preparing method thereof |
CN103332928A (en) * | 2012-11-02 | 2013-10-02 | 横店集团东磁股份有限公司 | Soft-magnetic nickel-copper-zinc ferrite material and preparation method thereof |
CN103803963A (en) * | 2013-12-27 | 2014-05-21 | 电子科技大学 | NiCuZn ferrite material and preparation method thereof |
CN104844184A (en) * | 2015-04-27 | 2015-08-19 | 厦门大学 | Near field communication magnetic sheet with low magnetic permeability and temperature coefficient and preparation method thereof |
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