CN109515656A - A kind of subsea control modules Emergency recovery tool - Google Patents

A kind of subsea control modules Emergency recovery tool Download PDF

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Publication number
CN109515656A
CN109515656A CN201811504344.0A CN201811504344A CN109515656A CN 109515656 A CN109515656 A CN 109515656A CN 201811504344 A CN201811504344 A CN 201811504344A CN 109515656 A CN109515656 A CN 109515656A
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China
Prior art keywords
scm
locking
lift beam
block
shell
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Granted
Application number
CN201811504344.0A
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Chinese (zh)
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CN109515656B (en
Inventor
贾鹏
张锦埭
王刚
王洪海
王立权
王向宇
吴磊
张哲华
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Shandong Weifei Hachuan Marine Technology Co.,Ltd.
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Harbin Engineering University
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Publication of CN109515656A publication Critical patent/CN109515656A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63CLAUNCHING, HAULING-OUT, OR DRY-DOCKING OF VESSELS; LIFE-SAVING IN WATER; EQUIPMENT FOR DWELLING OR WORKING UNDER WATER; MEANS FOR SALVAGING OR SEARCHING FOR UNDERWATER OBJECTS
    • B63C11/00Equipment for dwelling or working underwater; Means for searching for underwater objects
    • B63C11/52Tools specially adapted for working underwater, not otherwise provided for

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ocean & Marine Engineering (AREA)
  • Earth Drilling (AREA)

Abstract

The invention discloses a kind of subsea control modules Emergency recovery tools, belong to Offshore Engineering field.Including block, protective shell, locking mechanism, bottom skirt structure, soft landing component, ROV handrail, guide pad, control panel and lower butt plate on frame, lift beam assembly, SCM latch elements, guide screw pole socket, conduit.The present invention changes the contact diameter with rotary jack, reaches the function of locking and unlocking by the transverse shifting of locking disk in SCM latch elements;Hydraulic motor drives guide screw movement in SCM by quarterfoil crossing structure, realizes the locking and unlocking of SCM and lower butt plate.Lift the vertical movement that the hoisting mechanism in beam assembly realizes lift beam assembly according to the worm and gear nut screw kind of drive.Hydraulic cylinder rod movement is locked by hydraulic-driven, hook rotation is driven, realizes the locking and unlocking of recycling tool and SCM installation pedestal.The soft landing function of recycling tool is realized by damping hole and spring collective effect.

Description

A kind of subsea control modules Emergency recovery tool
Technical field
The present invention is a kind of subsea control modules Emergency recovery tool, belongs to Offshore Engineering field.
Background technique
With the exploitation of subsea field since nineteen sixty, the installation number of production tree sharply rises, subsea production system Development to subsea control modules, more stringent requirements are proposed, command range reaches 100km, depth of water 3000m, pressure 103MPa.Here it is the systems of SCM to become more sophisticated, and data collection is more acurrate, faster response time and overall performance mention It rises, the installation of bring subsea control modules also becomes increasingly frequently.Marine engineering equipment is not only to open New Equipments Hair, even more meets existing dress this also means that new mounting technique ability wants matching to the improvement of existing weaponry and equipment and extension The standby requirement to mounting technique.
Subsea control modules are the execution equipment of Subsea Control Systems.The device be it is a set of can be carried out independent design, debugging, Installation, seriation, standardized underwater control equipment, for completing the opening and closing to valve on underwater production facility, and Parameter on underwater production facility and seabed information are fed back in real time to ground master station.Subsea control modules are by lifting locking machine The composition such as structure, underwater electronic module, hydraulic system, pressure compensator, upper butt plate, lower butt plate.
The Emergency recovery of subsea control modules is carried out along with the daily production in entire oil field, SCM installation and recycling skill Why important art is be because the failure rate of SCM is high, in the various equipment in subsea production system, the failure rate of SCM Reach the 30.64% of entire subsea production system.It can be seen that the maintenance and replacement of SCM are particularly important, this be also SCM into The main reason for row underwater mating.
Subsea control modules Emergency recovery tool is the mechanical equipment for executing SCM decentralization recycling task.According to underwater production The factors such as the installation depth of water of facility, sea situation, returning lower control module installation with recycling must have installation tool corresponding with it, The key technology being directed to has decentralization recovery technology, underwater buffer technology, butt-joint locking technology etc..
Summary of the invention
The present invention provides a kind of subsea control modules Emergency recovery tool, and it is an object of the present invention to provide one kind can control under water Emergency recovery tool when module breaks down or damages can be realized the Emergency recovery and installation function of subsea control modules.
The object of the present invention is achieved like this:
The present invention include frame 1, lift beam assembly 2, SCM latch elements 3, guide screw pole socket 4, block 5 on conduit, protective shell 6, Recycle tool locking mechanism 7, bottom skirt structure 8, recycling tool soft landing component 9, ROV handrail 10, guide pad 11, control panel 12, lower butt plate 13 and SCM installation pedestal 14.The lift beam assembly is mounted on guide screw pole socket and conduit on block, then is passed through It is bolted and is installed on frame;The SCM latch elements are mounted on the lift boom support weldment in lift beam assembly, SCM Lower butt plate is locked and unlocked, lower butt plate is mounted on the corresponding position of SCM installation pedestal;The recycling tool Locking mechanism, soft landing component and protective shell are uniformly mounted on the front and rear sides of frame;The bottom skirt structure and soft Piston rod connection in the component of land;The ROV handrail and control panel are mounted on before frame.
The lift beam assembly includes hoisting mechanism 201, hydraulic motor 202, lift beam weldment 203, roller chain 204, lift beam Bracket weldment 205, conduit 206, sprocket wheel 207, lift beam sliding block 208 and driving screw 209.The hoisting mechanism is mounted on driving screw On, the both ends of lift beam weldment are symmetrically distributed in, vertical movement is realized by the hydraulic motor that one end connects;The sprocket wheel installation Hoisting mechanism the other end and roller chain is installed;The lift beam sliding block is used to connect hoisting mechanism and lift beam weldment;It is described Conduit pass through lift beam sliding block to prevent hoisting mechanism from circumferentially rotating.
The SCM latch elements include top plate 301, side panel 302, gasket block 303, switch mounting bracket 304, chassis 305, locking disk 306, support ring 307, quarterfoil crossing structure set 308, link block 309, quarterfoil crossing structure 310, cylinder move Motion block 311, connection shell 312, hydraulic motor 313, shaft coupling 314 and SCM lock cylinder barrel 315.The support ring and side panel peace On chassis;The locking disk is connect and is mounted in the slot of side panel with cylinder movable block, and the movement band of cylinder movable block is passed through Locking and unlock are realized in the movement of dynamic locking disk;The gasket block is mounted on side panel;The switch mounting bracket installation On gasket block;The top plate is mounted on side panel;The hydraulic motor is connected with link block by shaft coupling;Described Quarterfoil crossing structure is connect with link block, has correction and guiding role, and realizes SCM under under the action of hydraulic motor The locking and unlock of butt plate 13, lower butt plate 13 are mounted on the corresponding position of SCM installation pedestal 14;The connection shell with Hydraulic motor and the set connection of quarterfoil crossing structure, and be mounted in top plate.
The recycling tool locking mechanism includes locking hydraulic cylinder 701, locking hydraulic cylinder rod 702 and hook 703.It is described Locking hydraulic lever pass through pin shaft connection and hook connects;The locking hydraulic cylinder passes through pin shaft with hook respectively and connects installation On frame.
The recycling tool soft landing component includes shell 901, final quotaion 902, spring 903, movable sleeving 904, piston rod 905, fixing sleeve 906 and shroud 907.The final quotaion installation is on the piston rod;The movable sleeving is mounted on piston rod and tail Between disk;The spring is mounted between piston cylinder and shell;The shroud installation is on the shell;The fixing sleeve peace Between shroud and shell;Described piston rod one end is connect with bottom skirt structure.
The invention also includes:
The locking disk, by changing the diameter and area that contact with rotary jack, to limit oneself of both direction By spending, locking and carrying effect are realized;
The quarterfoil crossing structure have the function of be oriented to and drive lead screw rotation, and its with it is rectangular at the top of lead screw Four brought into linear contact of body structure;
It is provided with a series of damping hole on shell in the recycling tool soft landing component, to adjust the flow of water, Damping force is provided, during compression piston bar, by successively closing damping hole and compressed spring, realizes the soft of recycling tool Landing function;The piston rod bottom is connect with bottom skirt structure;
The guide pad of the bottom skirt structure and a series of triangle floors.
Compared with prior art, present invention has an advantage that
1. the present invention has abandoned docking for rectangular interface and square piece by using quarterfoil crossing structure, avoid There is deviation in docking operation and leads to the damage of tool or part, so that the installation and recycling of SCM is influenced, and quarterfoil crossing Structure has correction and guiding role, can achieve good docking effect.
2. the present invention by conduit and the symmetrical worm and gear nut screw kind of drive realize lift beam assembly it is vertical on The promotion and decentralization of SCM are realized in lower movement, the locking further through SCM latch elements to SCM.In addition to this, pass through chain conveyer Mode come keep movement synchronism, reduce the incidence of failure.
3. the present invention by symmetrical locking mechanism and soft landing component, realizes Emergency recovery tool and SCM pacifies The pooling feature during SCM installation pedestal is transferred in the locking and Emergency recovery tool for filling pedestal.Wherein in soft landing component Shell on a series of damping hole is distributed with, under the collective effect with spring, realize pooling feature, have structure it is simple, The features such as influence factor is few, is not necessarily to manual operation.
Detailed description of the invention
Fig. 1 is overall construction drawing of the present invention;
Fig. 2 is SCM installation pedestal figure of the present invention;
Fig. 3 is subsea control modules of the present invention (SCM) schematic diagram;
Fig. 4 is present invention lift beam component structure figure;
Fig. 5 is SCM latch elements structure chart of the present invention;
Fig. 6 is SCM latch elements cross-sectional view of the present invention;
Fig. 7 is quarterfoil crossing structure chart of the present invention;
Fig. 8 is locking mechanism structure figure of the present invention;
Fig. 9 is buffer gear structure chart of the present invention;
Figure 10 is bottom skirt structure chart of the present invention.
Specific embodiment
It illustrates to be the present invention with reference to the accompanying drawing and describe in more detail:
In conjunction with Fig. 1-10, the present invention includes a frame 1, frame 1 by with the piston in recycling tool soft landing component 9 The threaded connection of bar 905 is connect with bottom skirt structure 8;Lift beam assembly 2 is mounted on guide screw pole socket 4 and conduit on block 5;Driving screw Block 5, which is bolted, on seat 4 and conduit is mounted on frame 1;SCM latch elements 3, which are bolted, is mounted on lift beam On lift boom support weldment 205 in component 2;Recycling tool locking mechanism 7 is mounted on frame 1 by pin connection etc.;Recycle work Tool soft landing component 9 is bolted and is uniformly mounted on the front and rear sides of frame 1, and it is soft that every side is equipped with 2 recycling tools Land component 9;The front and rear sides for being mounted on frame 1 are bolted in protective shell 6;ROV handrail 10 is welded on frame 1, with side Just ROV operates control panel;Four corner positions being uniformly mounted on inside frame 1 are bolted in guide pad 11;Control The front side for being mounted on frame 1 is bolted in panel 12 processed;Lower butt plate 13 is mounted on the corresponding position of SCM installation pedestal 14 On.
Hoisting mechanism 201 is mounted on lift beam sliding block 208 in lift beam assembly 2, and one end is connect with hydraulic motor 202, one end It is connected by key and is connect with sprocket wheel 207;Lift beam sliding block 208 is mounted on the two sides of lift beam weldment 203, and roller chain 204 is mounted on chain On wheel 207;The peace of boom support weldment 205 is lifted to turn on lift beam weldment 203;Conduit 206 passes through lift beam sliding block 208 and is mounted on conduit On block 5;Driving screw 209 passes through hoisting mechanism 201 and is mounted on guide screw pole socket 4.
Side panel 302 is symmetrically installed on chassis 305 in SCM latch elements 3;Top plate 301 is mounted on side panel 302; Hydraulic motor 313 is connected by key to be connect with shaft coupling 314, and is connected with shell 312 is connect;Connect shell 312 and quarterfoil crossing 308 connection of structure set;309 one end of link block is connected by key to be connect with shaft coupling 314, one end and quarterfoil crossing structure 310 Connection;SCM locking 315 one end of cylinder barrel is fixed by pin shaft, and one end is connect with cylinder movable block 311;Cylinder movable block 311 is mounted on two In the slot of side panel 302, support ring 307 is mounted on chassis 305;Gasket block 303 is mounted on side panel 302;Switch mounting bracket 304 are mounted on gasket block 303.
Locking hydraulic cylinder 701 is mounted on frame 1 by pin shaft in recycling tool locking mechanism 7;Lock hydraulic lever 702 connect with locking hydraulic cylinder 701 and are connect by pin shaft with hook 703;Hook 703 is mounted on the bottom of frame 1 by pin shaft.
Final quotaion 902 is mounted on piston rod 905 in recycling tool soft landing component 9;Spring 903 is mounted on piston rod 905 Between shell 901;Movable sleeving 904 is mounted between final quotaion 902 and piston rod 905;Fixing sleeve 906 is mounted on 901 He of shell Between shroud 907;Shroud 907 is bolted to be connect with shell 901.
The present invention uses following installation steps:
Step 1: guide pad 11 to be installed to four corner positions inside frame 1;
Step 2: installation lift beam assembly 2.Lift beam sliding block 208 is mounted on lift beam weldment 203, by 202 He of hydraulic motor Sprocket wheel 207 is mounted on hoisting mechanism 201, and hoisting mechanism is installed on lift beam sliding block 208, roller chain 204 is installed to chain On wheel 207, lift boom support weldment 205 is installed on lift beam weldment 203, conduit 206 and driving screw 209 are passed through into lift beam sliding block 208 are installed on guide screw pole socket 4 and conduit on block 5;
Step 3: installation SCM latch elements 3.Hydraulic motor 313 and link block 309 are connected with shaft coupling 314 respectively It connects, link block 309 is connect with quarterfoil crossing structure 310, connection shell 312 and hydraulic motor are connected and fixed to top plate On 301, quarterfoil crossing structure set 308 is connect with connector sleeve 312, support ring 307 is installed on chassis 305, by side panel 302 are installed on chassis 305, and SCM locking 315 one end of cylinder is fixed by pin shaft, connects cylinder movable block 311 and locking disk 306;
Step 4: SCM latch elements 3 to be bolted to the lift boom support weldment 205 for being installed to lift beam assembly 2 On;
It is installed on frame 1 step 5: block 5 on guide screw pole socket 4 and conduit is bolted;
Step 6: locking hydraulic cylinder rod 702 is connect by pin shaft with hook 703, hydraulic cylinder 701 will be locked by pin shaft It is separately mounted on frame 1 with hook 703;
Step 7: installation recycling tool soft landing component 9.Movable sleeving 904 is installed on piston rod 905, by final quotaion 902 It is installed on piston rod 905 to fixed movable sleeving, spring 903 is installed on shell 901, piston rod 905 is installed to outer In shell 901, fixing sleeve 906 is installed between piston rod 905 and shell 902, shroud 907 is installed on shell 901;
Step 8: recycling tool soft landing component 9 to be uniformly mounted on to the front and rear sides of frame 1, every side installs two Soft landing component 9;
Step 9: bottom skirt structure 8 is connect with piston rod 905;
Step 10: protective shell 6 to be installed to the front and rear sides of frame 1;
Step 11: ROV handrail 10 to be welded to the front side of frame 1;
Step 12: control panel to be installed to the front side of frame 1.
Working principle of the present invention:
Subsea control modules Emergency recovery tool piston rod 905 in decentralization process is in stretching state, cylinder movable block 311 In compressive state, after bottom skirt structure 8 is fallen in SCM installation pedestal 14, piston rod 905 does compression movement, in spring 903 Under the collective effect of damping hole, slow down the falling speed of Emergency recovery tool, realizes buffer function.
When Emergency recovery tool is fallen on down in SCM installation pedestal 14 completely, make to lock hydraulic cylinder by hydraulic control Bar 702 does stretch out motion and hook 703 is driven to rotate, and realizes the locking of Emergency recovery tool and SCM installation pedestal 14.
After completing the locking of Emergency recovery tool and SCM installation pedestal 14, hoisting mechanism is driven by hydraulic motor 202 201 movements move vertically so that lift beam assembly 2 and SCM latch elements 3 be driven to realize along conduit 206, until the rotation of SCM Jack 15 is combined with SCM latch elements 3.
When lift beam assembly 2 and SCM latch elements 3 move to after combination with rotary jack 15, be hydraulically operated cylinder move Block 311 moves, while driving 306 transverse shifting of locking disk to realize the locking to SCM.Hydraulic motor 313 passes through shaft coupling again Device 314 and link block 309 drive quarterfoil crossing structure 310 to move, to realize the movement of lead screw in SCM, realize SCM under The unlock of butt plate 13.
After completing the unlock of SCM and lower butt plate 13, according to above-mentioned working principle, it is sequentially completed lift beam assembly 2 and SCM The lifting motion of latch elements 2 and SCM, the unlock for recycling tool locking mechanism 7, finally by subsea control modules Emergency recovery Tool and subsea control modules (SCM) promote together to pier the replacement and maintenance for carrying out SCM.

Claims (7)

1. a kind of subsea control modules Emergency recovery tool, it is characterised in that: latched including frame (1), lift beam assembly (2), SCM Device assembly (3), guide screw pole socket (4), block (5), protective shell (6), recycling tool locking mechanism (7), bottom skirt structure on conduit (8), recycle tool soft landing component (9), ROV handrail (10), guide pad (11), control panel (12), lower butt plate (13) and SCM installation pedestal (14);The lift beam assembly is mounted on guide screw pole socket and conduit on block, then is bolted and is installed to On frame;The SCM latch elements are mounted on the lift boom support weldment in lift beam assembly, and SCM carries out lower butt plate Locking and unlock, lower butt plate are mounted on the corresponding position of SCM installation pedestal;It is the recycling tool locking mechanism, soft Land component and protective shell are uniformly mounted on the front and rear sides of frame;Piston in the bottom skirt structure and soft landing component Bar connection;The ROV handrail and control panel are mounted on before frame.
2. a kind of subsea control modules Emergency recovery tool according to claim 1, it is characterised in that: the lift beam group Part includes hoisting mechanism (201), hydraulic motor (202), lift beam weldment (203), roller chain (204), lift boom support weldment (205), conduit (206), sprocket wheel (207), lift beam sliding block (208) and driving screw (209);The hoisting mechanism is mounted on guide screw On bar, the both ends of lift beam weldment are symmetrically distributed in, vertical movement is realized by the hydraulic motor that one end connects;The sprocket wheel peace Mounted in hoisting mechanism the other end and roller chain is installed;The lift beam sliding block is used to connect hoisting mechanism and lift beam weldment;Institute The conduit stated passes through lift beam sliding block.
3. a kind of subsea control modules Emergency recovery tool according to claim 1, it is characterised in that: the SCM lock Storage component includes top plate (301), side panel (302), gasket block (303), switch mounting bracket (304), chassis (305), locking Disk (306), support ring (307), quarterfoil crossing structure set (308), link block (309), quarterfoil crossing structure (310), cylinder Movable block (311), connection shell (312), hydraulic motor (313), shaft coupling (314) and SCM locking cylinder barrel (315);The branch Pushing out ring and side panel are mounted on chassis;The locking disk is connect and is mounted in the slot of side panel with cylinder movable block, is moved by cylinder The movement of motion block drives the movement of locking disk to realize locking and unlock;The gasket block is mounted on side panel;The switch Mounting bracket is mounted on gasket block;The top plate is mounted on side panel;The hydraulic motor and link block passes through shaft coupling Device connection;The quarterfoil crossing structure is connect with link block, has correction and guiding role, and in the effect of hydraulic motor The lower locking and unlock for realizing SCM to lower butt plate (13), lower butt plate are mounted on the corresponding position of SCM installation pedestal (14) On;The connection shell and hydraulic motor and quarterfoil crossing structure set connect, and are mounted in top plate.
4. a kind of subsea control modules Emergency recovery tool according to claim 3, it is characterised in that: the locking disk The changeable diameter and area contacted with rotary jack.
5. a kind of subsea control modules Emergency recovery tool according to claim 1, it is characterised in that: the recycling work Having locking mechanism includes locking hydraulic cylinder (701), locking hydraulic cylinder rod (702) and hook (703);The locking hydraulic lever Pass through pin shaft connection and hook connects;The locking hydraulic cylinder, which with hook passes through pin shaft respectively and connects, to be mounted on frame.
6. a kind of subsea control modules Emergency recovery tool according to claim 1, it is characterised in that: the recycling work Having soft landing component includes shell (901), final quotaion (902), spring (903), movable sleeving (904), piston rod (905), fixing sleeve (906) and shroud (907);The final quotaion installation is on the piston rod;The movable sleeving is mounted between piston rod and final quotaion; The spring is mounted between piston cylinder and shell;The shroud installation is on the shell;Before the fixing sleeve is mounted on Between disk and shell;Described piston rod one end is connect with bottom skirt structure.
7. a kind of subsea control modules Emergency recovery tool according to claim 6, it is characterised in that: the recycling work It is provided with a series of damping hole on shell in tool soft landing component, during compression piston bar, successively closes damping hole And compressed spring.
CN201811504344.0A 2018-12-10 2018-12-10 Emergent instrument of retrieving of control module under water Active CN109515656B (en)

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CN109515656B CN109515656B (en) 2020-12-22

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112253050A (en) * 2020-11-10 2021-01-22 中国海洋石油集团有限公司 Emergency unlocking mechanism of underwater control module recovery tool

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CN207728350U (en) * 2017-11-28 2018-08-14 海洋石油工程股份有限公司 Subsea control modules squash type butt joint locking mechanism
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US20110139459A1 (en) * 2009-12-16 2011-06-16 Alfred Moore Williams Subsea Control Jumper Module
US20110265885A1 (en) * 2010-04-30 2011-11-03 Hydril Usa Manufacturing Llc Subsea Control Module with Removable Section and Method
US9932794B2 (en) * 2012-07-20 2018-04-03 Cameron International Corporation Rotating locking device with secondary release mechanism
US20160061007A1 (en) * 2013-04-09 2016-03-03 Cameron International Corporation Insertion and setting structure
CN105480398A (en) * 2015-10-27 2016-04-13 哈尔滨工程大学 Static seal wedge block type butting and locking mechanism for underwater control module
US20170204704A1 (en) * 2016-01-14 2017-07-20 Paul M. Sommerfield Remotely-Operated Subsea Control Module
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112253050A (en) * 2020-11-10 2021-01-22 中国海洋石油集团有限公司 Emergency unlocking mechanism of underwater control module recovery tool

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