CN109514880A - A kind of quartzite slate forming production line - Google Patents
A kind of quartzite slate forming production line Download PDFInfo
- Publication number
- CN109514880A CN109514880A CN201811636461.2A CN201811636461A CN109514880A CN 109514880 A CN109514880 A CN 109514880A CN 201811636461 A CN201811636461 A CN 201811636461A CN 109514880 A CN109514880 A CN 109514880A
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- Prior art keywords
- roller tables
- belt
- belt roller
- blender
- production line
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 49
- 239000010454 slate Substances 0.000 title claims abstract description 29
- 239000011044 quartzite Substances 0.000 title claims abstract description 26
- PLXMOAALOJOTIY-FPTXNFDTSA-N Aesculin Natural products OC[C@@H]1[C@@H](O)[C@H](O)[C@@H](O)[C@H](O)[C@H]1Oc2cc3C=CC(=O)Oc3cc2O PLXMOAALOJOTIY-FPTXNFDTSA-N 0.000 claims abstract description 46
- 238000005303 weighing Methods 0.000 claims abstract description 40
- 238000001816 cooling Methods 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims description 59
- 239000000843 powder Substances 0.000 claims description 42
- 239000011347 resin Substances 0.000 claims description 34
- 229920005989 resin Polymers 0.000 claims description 34
- 239000004576 sand Substances 0.000 claims description 28
- 238000003860 storage Methods 0.000 claims description 25
- 238000000465 moulding Methods 0.000 claims description 24
- 230000009194 climbing Effects 0.000 claims description 21
- 238000007711 solidification Methods 0.000 claims description 15
- 230000008023 solidification Effects 0.000 claims description 15
- 230000007704 transition Effects 0.000 claims description 14
- 239000003795 chemical substances by application Substances 0.000 claims description 12
- 238000012546 transfer Methods 0.000 claims description 10
- 239000010985 leather Substances 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 5
- 230000007306 turnover Effects 0.000 claims description 5
- -1 polytetrafluoroethylene ethylene Polymers 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 3
- 238000013519 translation Methods 0.000 claims description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 67
- 239000010453 quartz Substances 0.000 abstract description 22
- 239000004575 stone Substances 0.000 abstract description 18
- 239000000203 mixture Substances 0.000 abstract description 8
- 239000010432 diamond Substances 0.000 abstract description 3
- 229910003460 diamond Inorganic materials 0.000 abstract description 3
- 235000013312 flour Nutrition 0.000 description 10
- 239000000377 silicon dioxide Substances 0.000 description 9
- 239000006004 Quartz sand Substances 0.000 description 8
- 239000003086 colorant Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000004744 fabric Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000003892 spreading Methods 0.000 description 3
- 230000007480 spreading Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000013000 roll bending Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
- B29C67/242—Moulding mineral aggregates bonded with resin, e.g. resin concrete
- B29C67/243—Moulding mineral aggregates bonded with resin, e.g. resin concrete for making articles of definite length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
- B29C31/04—Feeding of the material to be moulded, e.g. into a mould cavity
- B29C31/06—Feeding of the material to be moulded, e.g. into a mould cavity in measured doses, e.g. by weighting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Robotics (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention belongs to plate forming technical fields, disclose a kind of quartzite slate forming production line, including sequentially connected feeding system, Sheetmaking systems and cooling lower plate system, feeding system includes at least one monochromatic blender and multiple polychrome blenders, monochromatic blender and polychrome blender are connected with belt of weighing machine, and belt of weighing machine is connected with Sheetmaking systems.A kind of quartzite slate forming production line provided by the present invention, high degree of automation, it can supermatic production for realizing quartzite slate by sequentially connected feeding system, Sheetmaking systems and cooling lower plate system, human cost is low, work efficiency is high, and the route of two mixtures transport is not interfere with each other, and can flexibly be switched according to the demand of practical application, it, can also be with the demand of production list colored stone diamond stone to realize that a production line can both produce polychrome quartz.
Description
Technical field
The invention belongs to plate forming technical fields, and in particular to a kind of quartzite slate forming production line.
Background technique
Artificial quartz stone is to be bonded, solidified by 90% or more natural quartz and colorant, resin and the other adjustings of surplus
Deng additive composition.Its quality of artificial quartz stone hard (Mohs' hardness 5-7), compact structure (2.5g/ cubic centimetres of density)
With the characteristics such as incomparable wear-resisting, the pressure-resistant, high temperature resistant of other ornament materials, anticorrosive, impermeable.Artificial quartz stone is with it
Good physical property and beautiful appearance and be extensively received by the market, it is raw that the demand in market directly results in greatly artificial quartz stone
Produce the increase of pressure.In traditional artificial quartz stone production, artificial quartz stone is all that a point multiple stations pass through different production
What equipment was manufactured, independent production station keeps the production efficiency of artificial quartz stone low, and the indexable process between station is numerous
It is multiple, inefficiency.Frequently due to station conversion, while labor intensity of workers is big, the quality of production of artificial quartz stone can not yet
It is effectively guaranteed.And the production of existing artificial quartz stone is or can only produce polychrome quartz or can only give birth to
Plain quarz stone is produced, two independent production lines produce respectively, take up a large area, equipment cost and human cost mistake
It is high.
Summary of the invention
In order to solve the above problems existing in the present technology, it is an object of that present invention to provide a kind of moldings of quartzite slate to give birth to
Producing line, high degree of automation can according to need switching production polychrome quartz or plain quarz stone.
The technical scheme adopted by the invention is as follows:
A kind of quartzite slate forming production line, including sequentially connected feeding system, Sheetmaking systems and cooling lower plate system
System, feeding system include at least one monochromatic blender and multiple polychrome blenders, monochromatic blender and polychrome blender with
Belt of weighing machine is connected, and belt of weighing machine is connected with Sheetmaking systems.
Preferably, the feeding system includes in the sand material storage bin of ranks distribution, and every a line sand material storage bin lower section is set
There is longitudinal converge to expect belt feeder, the outlet end of longitudinal remittance material belt feeder is equipped with lateral converge and expects belt feeder, laterally converges and expects belt feeder
Outlet end be connected with the first climbing belt unit, the outlet end of the first climbing belt unit connects vertical shift belt feeder, vertical shift
The outlet of belt feeder is separately connected monochromatic blender and polychrome blender.
Preferably, the outlet of the sand material storage bin is equipped with sand material weighing pot, and the exit of the vertical shift belt feeder is all provided with
There is sand material scale hooper.
Preferably, the outlet of the polychrome blender is sequentially connected weighing delivery platform, the first double-roll crusher, the material skin that converges
Band machine and batch mixer, the outlet of batch mixer is sequentially connected the second double-roll crusher by the second climbing belt unit, walks moving platform
With belt of weighing machine;The outlet of the monochrome blender connects belt of weighing machine by splicing belt feeder.
Preferably, the feeding system includes powder storing storehouse, and powder storing storehouse is connected with stock tank, and stock tank passes through powder
Material conveying tube is separately connected monochromatic blender and polychrome blender.
Preferably, the powder storing storehouse is connected by feed screw with stock tank, and the outlet of feed screw is equipped with
The outlet of powder material weighing tank, the powder delivering pipe is equipped with powder weighing bucket.
Preferably, the inner wall of the delivery pipe of the feed screw is equipped with polytetrafluoroethylene ethylene layer, powder delivering pipe and spiral
The delivery pipe of feeder is plastic material.
Preferably, the feeding system includes resin storage bin, and resin storage bin is separately connected list by resin transfer pipe
Chromakey mixer and polychrome blender, resin transfer pipe are equipped with delivery pump, and the outlet of the resin transfer pipe is weighed equipped with resin
Bucket.
Preferably, the Sheetmaking systems include that traffic direction is opposite and form the first production line of circulation loop and second raw
Producing line, the first production line, which from the beginning to the end includes that sequentially connected lower die is traversing, connects mould belt roller tables, material distributing machine, upper mold covering belt
Roller tables, press, solidification case, drawing die forming machine belt roller tables, upper moulding/demoulding leather belt roller platform and the traversing belt roller tables of lower moulding/demoulding;Second is raw
Producing line from the beginning to the end includes that sequentially connected demoulding connects mould belt roller tables, template cleaning belt roller tables, release agent sprayer, demoulding
Agent drying oven, coming out of the stove connects mould belt roller tables and the traversing belt roller tables of lower die;The traversing belt roller tables of lower die with lower die is traversing connects mould skin
With between roller tables be equipped with for the lower die in the traversing belt roller tables of lower die to be delivered to the traversing template for connecing mould belt roller tables of lower die
Sliding machine hand, coming out of the stove to connect is equipped with upper mold transition belt roller tables between mould belt roller tables and upper mold covering belt roller tables, comes out of the stove and connects
Upper mold turn-over manipulator is equipped between mould belt roller tables and upper mold transition belt roller tables, upper mold transition belt roller tables and upper mold cover
It is equipped with upper mold between belt roller tables and translates manipulator, drawing die forming machine belt roller tables is equipped with for template being pulled in and being pulled out solidification case
Drawing die forming machine, upper moulding/demoulding leather belt roller platform and demoulding connect and be equipped with upper mold stripping manipulator between mould belt roller tables, and lower moulding/demoulding is horizontal
It moves and is equipped with suction disc manipulator at belt roller tables, and the traversing belt roller tables of lower moulding/demoulding connects mould belt roller tables with demoulding and docks.
Preferably, the cooling lower plate system includes sequentially connected self-rotary commutation roller tables, air-dries cooling line, lift
The roller tables that commutates and lower trigger.
The invention has the benefit that
1, a kind of quartzite slate forming production line provided by the present invention, high degree of automation, by sequentially connected
Feeding system, Sheetmaking systems and cooling lower plate system can supermatic production for realizing quartzite slate, human cost
Low, work efficiency is high, and the quality of quartz slate obtained is good.
2, a kind of quartzite slate forming production line provided by the present invention, the quartz that feeding system stores unification
Sand, silica flour and resin, which can pass through identical transport path but be different outlet correspondence, is delivered to monochromatic blender or polychrome
Blender, and be mixed respectively in monochromatic blender or polychrome blender, the route of two mixtures transport is not done mutually
It disturbs, can flexibly be switched according to the demand of practical application, it, can also be with to realize that a production line can both produce polychrome quartz
The demand of production list colored stone diamond stone.
Detailed description of the invention
Fig. 1 is the side view of feeding system of the present invention.
Fig. 2 is the top view of feeding system of the present invention.
Fig. 3 is the side view of Sheetmaking systems of the present invention.
Fig. 4 is the top view of Sheetmaking systems of the present invention.
Fig. 5 is the side view of the cooling lower plate system of the present invention.
Fig. 6 is the top view of the cooling lower plate system of the present invention.
In figure: 1- feed bin frame;2- sand material storage bin;3-, which laterally converges, expects belt feeder;4- sand material depiler;5-, which longitudinally converges, expects skin
Band machine;6- sand material weighing pot;7- powder storing storehouse;8- feed screw;9- powder material weighing tank;10- the first climbing belt machine;
11- stock tank;12- resin storage bin;13- powder delivering pipe;14- resin transfer pipe;15- the second climbing belt machine;16- powder
Scale hooper;17- vertical shift belt feeder;18- resin scale hooper;19- sand material scale hooper;20- guide rail bracket;21- monochrome blender;22-
Stir platform guardrail;23- stirs platform;24- the first polychrome blender;25- weighing delivery platform;The first double-roll crusher of 26-;
27- the second polychrome blender;28- third polychrome blender;The 4th polychrome blender of 29-;30-, which converges, expects belt feeder;31- spreading skin
Band machine;32- batch mixer;33- batch mixer bearing support;34- third climbing belt machine;35- splicing belt feeder;The climbing skin of 36- the 4th
Band machine;The 5th climbing belt machine of 37-;38- powder carry platform;39- walks moving platform;The second double-roll crusher of 40-;41- lower die
It is traversing to connect mould belt roller tables;42- belt of weighing machine;43- template sliding machine hand;44- transition roller table;45- material distributing machine;On 46-
Mould turn-over manipulator;47- upper mold covers belt roller tables;48- upper mold translates manipulator;49- press waits for plate belt roller tables;50- pressure
Machine;51- solidification case;52- drawing die forming machine;53- drawing die forming machine belt roller tables;54- upper mold stripping manipulator;55- suction disc manipulator;56-
Self-rotary commutation roller tables;57- air-dries cooling line;58- connection roller tables;59- lift commutation roller tables;The traversing skin of moulding/demoulding under 60-
Band roller tables;61- demoulding connects mould belt roller tables;62- template clears up belt roller tables;63- release agent sprayer;The drying of 64- release agent
Furnace;65- upper mold transition belt roller tables;66-, which comes out of the stove, connects mould belt roller tables;The traversing belt roller tables of 67- lower die;Trigger under 68-;100-
Upper moulding/demoulding leather belt roller platform;200- solidifies to plate belt roller tables;300- crane;.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached
The embodiment of figure description is exemplary, it is intended to is used to explain the present invention, and is not considered as limiting the invention.
In the description of the present invention, it is to be understood that, term " first ", " second " are used for description purposes only, and cannot
It is interpreted as indication or suggestion relative importance or implicitly indicates the quantity of indicated technical characteristic.Define as a result, " the
One ", the feature of " second " can explicitly or implicitly include one or more of the features.In the description of the present invention,
The meaning of " plurality " is two or more, unless otherwise specifically defined.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can be machine
Tool connection, is also possible to be electrically connected;It can be directly connected, two members can also be can be indirectly connected through an intermediary
Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be
Concrete meaning in bright.
As shown in Figures 1 to 6, the present embodiment provides a kind of quartzite slate forming production lines, including sequentially connected confession
Material system, Sheetmaking systems and cooling lower plate system, feeding system include two monochromatic blenders 21 and four polychrome blenders, list
Chromakey mixer 21 and polychrome blender are connected with belt of weighing machine 42, and belt of weighing machine 42 is connected with Sheetmaking systems.In this reality
It applies in example, four polychrome blenders are respectively the first polychrome blender 24, the second polychrome blender 27, third polychrome blender
28, the 4th polychrome blender 29.
Quartz sand, silica flour and resin can be delivered to monochromatic blender 21 or more according to the demand of production by feeding system
Chromakey mixer, if production list colored stone diamond stone, then monochromatic blender 21 is uniformly rear direct by quartz sand, silica flour and resin agitating
It is conveyed to belt of weighing machine 42, belt of weighing machine 42 supplies Sheetmaking systems according to the amount that each making sheet needs by several times.If production
Polychrome quartz, then according to mixed color number, the different colorant of addition in Xiang Duose blender, then by two or
The multiple polychrome blenders of person by quartz sand, silica flour, resin and colorant it is uniform after be conveyed to belt of weighing machine 42, belt of weighing machine
42 supply Sheetmaking systems according to the amount that each making sheet needs by several times.
Feeding system includes in the sand material storage bin 2 of ranks distribution, and sand material storage bin 2 is provided with quartz sand, every a line sand
Expect that longitudinal converge is equipped with below storage bin 2 expects belt feeder 5, longitudinal outlet end for converging material belt feeder 5 is equipped with a lateral material belt that converges
Machine 3 laterally converges and expects that the outlet end of belt feeder 3 is connected with the first climbing belt unit, the outlet end of the first climbing belt unit
Vertical shift belt feeder 17 is connected, the outlet of vertical shift belt feeder 17 is separately connected monochromatic blender 21 and polychrome blender.
Monochromatic blender and four polychrome blenders are installed on stirring platform 23, and it is flat that vertical shift belt feeder 17 is set to stirring
23 top layer of platform is provided with stirring platform guardrail 22, stirring platform 23 is most since stirring 23 most upperstratum position of platform is higher
Upper layer is additionally provided with guide rail bracket 20, adds colorant convenient for manually pushing cart into polychrome blender.
First climbing belt unit includes connected the first climbing belt machine 10 and the second climbing belt machine 15.Sand material storing
The outlet in storehouse 2 is successively arranged sand material depiler 4 and sand material weighing pot 6, and the exit of vertical shift belt feeder 17 is equipped with the weighing of sand material
Bucket 19.It can accurately be calculated by sand material weighing pot 6 and sand material scale hooper 19 into monochromatic blender 21 or polychrome blender
The amount of quartz sand.
Feeding system includes powder storing storehouse 7, and powder storing storehouse 7 is provided with silica flour, powder storing storehouse 7 and stock tank 11
It is connected, stock tank 11 is separately connected monochromatic blender 21 and polychrome blender by powder delivering pipe 13.By in stock tank 11
Pump powder can be delivered to monochromatic blender 21 and polychrome blender from powder delivering pipe 13 to fluid is the same.
Powder storing storehouse 7 is connected by feed screw 8 with stock tank 11, and the outlet of feed screw 8 claims equipped with powder
The outlet of weight tank 9, powder delivering pipe 13 is equipped with powder weighing bucket 16.It can be quasi- by powder material weighing tank 9 and powder weighing bucket 16
Really calculate the amount for entering the resin of monochromatic blender 21 or polychrome blender.
The inner wall of the delivery pipe of feed screw 8 is equipped with polytetrafluoroethylene ethylene layer, powder delivering pipe 13 and feed screw 8
Delivery pipe is plastic material.The delivery pipe of conventional powder delivering pipe 13 and feed screw 8 is stainless steel tube, and high speed is transported
Stainless steel can be ground out ferrous metal break flour and enter emery dust when powder, have an impact, and mould to the quality of quartz slate
The ground white powder out of expects pipe will not have an impact the quality of quartz slate, and polytetrafluoroethylene ethylene layer can reduce friction.
Sand material storage bin 2 and powder storing storehouse 7 are arranged on feed bin frame 1, and crane 300 is slidably fitted on feed bin frame 1,
Quartz sand can be supplemented into sand material storage bin 2 by crane 300, supplement silica flour into powder storing storehouse 7.
Feeding system includes resin storage bin 12, and resin storage bin 12 is provided with resin.Resin storage bin 12 passes through resin
Delivery pipe 14 is separately connected monochromatic blender 21 and polychrome blender, and resin transfer pipe 14 is equipped with delivery pump, resin transfer pipe
14 outlet is equipped with resin scale hooper 18.Resin scale hooper 18 can be calculated accurately into monochromatic blender 21 or polychrome blender
Silica flour amount.
The outlet of polychrome blender is sequentially connected weighing delivery platform 25, the first double-roll crusher 26, the material belt feeder 30 that converges
With batch mixer 32, the outlet of batch mixer 32 by the second climbing belt unit be sequentially connected the second double-roll crusher 40, walk about it is flat
Platform 39 and belt of weighing machine 42;The outlet of monochromatic blender 21 passes sequentially through splicing belt feeder 35 and powder carry platform 38 connects
Belt of weighing machine 42.
It converges and is equipped with spreading belt feeder 31 between material belt feeder 30 and batch mixer 32, spreading belt feeder 31 can allow remittance to expect belt
The mixture that machine 30 enters batch mixer 32 is unlikely to be deposited at one completely, falls and more disperses on batch mixer 32, is convenient for
What is mixed is more uniform.
Batch mixer 32 is mounted on batch mixer bearing support 33, and the second climbing belt unit includes sequentially connected third climbing
Belt feeder 34, the 4th climbing belt machine 36 and the 5th climbing belt machine 37.
The working principle of feeding system are as follows: quartz sand, powder storing when production plain quarz stone, in sand material storage bin 2
The resin in silica flour and resin storage bin 12 in storehouse 7 is only delivered to monochromatic blender 21, when making polychrome quartz, sand
Quartz sand, the silica flour in powder storing storehouse 7 and the resin in resin storage bin 12 in material storage bin 2 are only delivered to correspondence
Polychrome blender, the mixture come out from polychrome blender is by the first double-roll crusher 26 and the second double-roll crusher 40
Enter platform 39 of walking about after being crushed twice, walks moving platform 39 and carry it to belt of weighing machine 42, come out from monochromatic blender 21
Mixture can directly be transported to belt of weighing machine 42, the route of two mixtures transport is not interfere with each other, can be according to reality
The demand of application flexibly switches.
Sheetmaking systems include that traffic direction is opposite and form the first production line and the second production line of circulation loop.First is raw
Producing line from the beginning to the end include sequentially connected lower die it is traversing connect mould belt roller tables 41, material distributing machine 45, upper mold covering belt roller tables 47,
Press 50, solidification case 51, drawing die forming machine belt roller tables 53, upper moulding/demoulding leather belt roller platform 100 and the traversing belt roller tables 60 of lower moulding/demoulding;
Material distributing machine 45 is band/cartridge type material distributing machine, and solidification case 51 is screw clamping plate solidification case.Lower die traversing connect sets at mould belt roller tables 41
It is equipped with transition roller table 44.
Second production line from the beginning to the end includes that sequentially connected demoulding connects mould belt roller tables 61, template cleaning belt roller tables
62, release agent sprayer 63, release agent drying oven 64, coming out of the stove connects mould belt roller tables 66 and the traversing belt roller tables 67 of lower die.
The traversing belt roller tables 67 of lower die and lower die traversing connect are equipped between mould belt roller tables 41 for by the traversing belt of lower die
Lower die in roller tables 67 is delivered to the traversing template sliding machine hand 43 for connecing mould belt roller tables 41 of lower die, comes out of the stove and connects mould belt roller tables
It is equipped with upper mold transition belt roller tables 65 between 66 and upper mold covering belt roller tables 47, comes out of the stove and connects mould belt roller tables 66 and upper mold transition
Upper mold turn-over manipulator 46 is equipped between belt roller tables 65, between upper mold transition belt roller tables 65 and upper mold covering belt roller tables 47
Manipulator 48 is translated equipped with upper mold, drawing die forming machine belt roller tables 53 is equipped with the drawing-die for template being pulled in and being pulled out solidification case 51
Machine 52, upper moulding/demoulding leather belt roller platform 100 and demoulding, which connect, is equipped with upper mold stripping manipulator 54, lower moulding/demoulding between mould belt roller tables 61
Suction disc manipulator 55 is equipped at traversing belt roller tables 60, and the traversing belt roller tables 60 of lower moulding/demoulding connects mould belt roller tables 61 with demoulding
Docking.
Press, which is equipped with, between upper mold covering belt roller tables 47 and press 50 waits for plate belt roller tables 49, press 50 and solidification case 51
Between be equipped with solidification to plate belt roller tables 200.
The course of work of Sheetmaking systems are as follows: the amount that belt of weighing machine 42 is needed according to each making sheet by several times conveys mixture
To material distributing machine 45, the lower die that template sliding machine hand 43 comes traversing 67 lateral transfer of belt roller tables of lower die is transferred to lower die
It is traversing to connect in mould belt roller tables 41 and longitudinally fed to material distributing machine 45 by the traversing conveyor belt connect in mould belt roller tables 41 of lower die
Belt holder on carry out cloth;After the complete material of lower die cloth, lower die is delivered to upper mold covering belt by the conveyor belt in material distributing machine 45
Roller tables 47, upper mold translation manipulator 48 grab the upper mold in upper mold transition belt roller tables 65 and are covered on the lower die of the good blank of cloth
On;The lower die for covering upper mold feeding press 50 is carried out compacting and forms plate by the conveyor belt in upper mold covering belt roller tables 47
Base;After compression moulding, rubber pattern connection slab is delivered to solidification to plate belt roller tables by the conveyor belt on press 50 together
200, and pulled in solidification case 51 and solidified by drawing die forming machine 52;After slab solidification, by drawing die forming machine 52 by rubber pattern
Connection slab is pulled out from solidification case 51 together, and is transported to upper mold by the conveyor belt in drawing die forming machine belt roller tables 53
Demould belt roller tables 100, by upper mold stripping manipulator 54 on the outside of upper mold gripper upper mold edge, go inner row while rising
It walks to realize upper mold turn-over, and upper mold is placed into demoulding and is connect in mould belt roller tables 61.
Meanwhile lower die and slab are delivered to the traversing skin of lower moulding/demoulding by the conveyor belt of upper moulding/demoulding leather belt roller platform 100
Band roller tables 60, by the pneumatic briquetting in the traversing belt roller tables 60 of lower moulding/demoulding pushes down lower die frame, then suction disc manipulator 55
Sucker is sucked slab and is promoted, make slab separated with lower die and by traversing to the cooling lower plate system of slab and be sent into cooling unload plate work
Sequence, the lower die being retained in the traversing belt roller tables 60 of lower moulding/demoulding is traversing together with the traversing belt roller tables 60 of lower moulding/demoulding and conveys
Mould belt roller tables 61 is connect to demoulding.
Demoulding connect upper mold in mould belt roller tables 61 by conveyor belt conveying successively by template cleaning belt roller tables 62,
Release agent sprayer 63 and release agent drying oven 64, finally feeding, which is come out of the stove, connects mould belt roller tables 66, and translates manipulator by upper mold
48 are grabbed to upper mold transition belt roller tables 65 and wait next use.
Demoulding connect lower die in mould belt roller tables 61 by conveyor belt conveying successively by template cleaning belt roller tables 62,
It release agent sprayer 63, release agent drying oven 64 and comes out of the stove and connects mould belt roller tables 66, be finally sent into the traversing belt roller tables 67 of lower die
Wait use next time.
The Sheetmaking systems produce quartzite slate using rubber pattern, up and down without using paper material, no longer generation crepe paper
Groove phenomenon, slab can be thin 4-6mm, and the quartz slab of a 30mm thickness 1650X3250 can save raw material >=50Kg,
The quartz slab of 20mm thickness saves raw material >=30Kg;300 yuan/class of consumptive material of following process polish line can be saved simultaneously, reduced
Maintenance cost is saved in the loss of equipment itself;Moreover, because rubber is heated fast, under equal conditions, curing ratio swage plate is fastly about
It is 20 minutes, very nearly the same with no template curing time;Without as swage plate with large-scale roll bending factory weight how long will do not drawn
New correction;One rubber pattern can be Reusability 600 times, save using subsequent trimming rim charge and removal in paper material production technology
The process of upper and lower level paper material greatly reduces cost during improving production efficiency again.
It is understood that the Sheetmaking systems, which are not only applicable in rubber pattern, produces quartzite slate, it is also applicable to swage plate, nothing
The molding modes such as template produce quartzite slate.
Cooling lower plate system includes sequentially connected self-rotary commutation roller tables 56, air-dries cooling line 57, connection roller tables 58, rises
Drop formula commutation roller tables 59 and lower trigger 68.The course of work of cooling lower plate system are as follows: the suction of the suction disc manipulator 55 of Sheetmaking systems
Disk is sucked slab and is promoted, make slab separated with lower die and by slab it is traversing to one transhipment roller tables, self-rotary commutate roller tables 56 it is suitable
Hour hands rotate 90 ° and are located at same straight line to transhipment roller tables, and after slab commutates roller tables 56 completely into self-rotary, self-rotary is changed
Rotate counterclockwise 90 ° to roller tables 56 so that when slab traverse entrance air-dry cooling line 57, through air-drying slab after cooling into
Enter to connect roller tables 58, lift commutation roller tables 59 with connect transverse roller rising that roller tables 58 rotates in same direction with to connect roller tables 58 flat
Together, so that the lateral lift that enters of slab commutates roller tables 59, then with the transverse roller decline that connect roller tables 58 and rotate in same direction, separately
The rotation of a part of vertical roller, by slab it is vertical be transported to lower trigger 68 (both along the length direction of slab), lower trigger 68 from
Dynamic lower plate so far completes the production of quartzite slate.
The present invention is not limited to above-mentioned optional embodiment, anyone can show that other are each under the inspiration of the present invention
The product of kind form.Above-mentioned specific embodiment should not be understood the limitation of pairs of protection scope of the present invention, protection of the invention
Range should be subject to be defined in claims, and specification can be used for interpreting the claims.
Claims (10)
1. a kind of quartzite slate forming production line, it is characterised in that: including sequentially connected feeding system, Sheetmaking systems and cold
But lower plate system, feeding system include at least one monochromatic blender (21) and multiple polychrome blenders, monochromatic blender (21)
It is connected with belt of weighing machine (42) with polychrome blender, belt of weighing machine (42) is connected with Sheetmaking systems.
2. quartzite slate forming production line according to claim 1, it is characterised in that: the feeding system includes in row
The sand material storage bin (2) of column distribution, every a line sand material storage bin (2) lower section are equipped with longitudinal converge and expect belt feeder (5), and converge material for longitudinal direction
The outlet end of belt feeder (5) is equipped with one and laterally converges material belt feeder (3), laterally converges the outlet end of material belt feeder (3) and is connected with the
The outlet end of one climbing belt unit, the first climbing belt unit connects vertical shift belt feeder (17), and vertical shift belt feeder (17) goes out
Mouth is separately connected monochromatic blender (21) and polychrome blender.
3. quartzite slate forming production line according to claim 2, it is characterised in that: the sand material storage bin (2)
Outlet is equipped with sand material weighing pot (6), and the exit of the vertical shift belt feeder (17) is equipped with sand material scale hooper (19).
4. quartzite slate forming production line according to claim 1, it is characterised in that: the outlet of the polychrome blender
It is sequentially connected weighing delivery platform (25), the first double-roll crusher (26), converges and expects belt feeder (30) and batch mixer (32), batch mixer
(32) outlet is sequentially connected the second double-roll crusher (40) by the second climbing belt unit, walks moving platform (39) and weighing skin
Band machine (42);The outlet of the monochrome blender (21) passes through splicing belt feeder (35) connection belt of weighing machine (42).
5. quartzite slate forming production line according to claim 1, it is characterised in that: the feeding system includes powder
Storage bin (7), powder storing storehouse (7) are connected with stock tank (11), and stock tank (11) is separately connected by powder delivering pipe (13)
Monochromatic blender (21) and polychrome blender.
6. quartzite slate forming production line according to claim 5, it is characterised in that: the powder storing storehouse (7) is logical
It crosses feed screw (8) to be connected with stock tank (11), the outlet of feed screw (8) is equipped with powder material weighing tank (9), the powder
The outlet of delivery pipe (13) is equipped with powder weighing bucket (16).
7. quartzite slate forming production line according to claim 6, it is characterised in that: the feed screw (8)
The inner wall of delivery pipe is equipped with polytetrafluoroethylene ethylene layer, and the delivery pipe of powder delivering pipe (13) and feed screw (8) is plastics material
Matter.
8. quartzite slate forming production line according to claim 1, it is characterised in that: the feeding system includes resin
Storage bin (12), resin storage bin (12) are separately connected monochromatic blender (21) and polychrome stirring by resin transfer pipe (14)
Machine, resin transfer pipe (14) are equipped with delivery pump, and the outlet of the resin transfer pipe (14) is equipped with resin scale hooper (18).
9. quartzite slate forming production line according to claim 1, it is characterised in that: the Sheetmaking systems include operation
The first production line and the second production line contrary and that form circulation loop, the first production line from the beginning to the end includes being sequentially connected
Lower die it is traversing connect mould belt roller tables (41), material distributing machine (45), upper mold covering belt roller tables (47), press (50), solidification case
(51), drawing die forming machine belt roller tables (53), upper moulding/demoulding leather belt roller platform (100) and the traversing belt roller tables (60) of lower moulding/demoulding;Second
Production line from the beginning to the end includes that sequentially connected demoulding connects mould belt roller tables (61), template cleaning belt roller tables (62), release agent
Flush coater (63), release agent drying oven (64), coming out of the stove connects mould belt roller tables (66) and the traversing belt roller tables (67) of lower die;Lower die is horizontal
It moves belt roller tables (67) and lower die is traversing connects between mould belt roller tables (41) equipped with for by the traversing belt roller tables (67) of lower die
Lower die be delivered to the traversing template sliding machine hand (43) for connecing mould belt roller tables (41) of lower die, come out of the stove and connect mould belt roller tables (66)
It is equipped with upper mold transition belt roller tables (65) between upper mold covering belt roller tables (47), comes out of the stove and connects mould belt roller tables (66) and upper mold
Upper mold turn-over manipulator (46) is equipped between transition belt roller tables (65), upper mold transition belt roller tables (65) and upper mold cover belt
Upper mold translation manipulator (48) is equipped between roller tables (47), drawing die forming machine belt roller tables (53) is equipped with for pulling in and drawing template
The drawing die forming machine (52) of solidification case (51) out, upper moulding/demoulding leather belt roller platform (100) and demoulding connect to be equipped between mould belt roller tables (61)
Upper mold stripping manipulator (54) is equipped with suction disc manipulator (55) at the lower traversing belt roller tables (60) of moulding/demoulding, and lower moulding/demoulding is horizontal
Shifting belt roller tables (60) connects mould belt roller tables (61) with demoulding and docks.
10. quartzite slate forming production line according to claim 1, it is characterised in that: the cooling lower plate system packet
It includes sequentially connected self-rotary commutation roller tables (56), air-dry cooling line (57), lift commutation roller tables (59) and lower trigger (68).
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