CN1095109A - A kind of reforming technology of waste or old roll - Google Patents
A kind of reforming technology of waste or old roll Download PDFInfo
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- CN1095109A CN1095109A CN 93111115 CN93111115A CN1095109A CN 1095109 A CN1095109 A CN 1095109A CN 93111115 CN93111115 CN 93111115 CN 93111115 A CN93111115 A CN 93111115A CN 1095109 A CN1095109 A CN 1095109A
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Abstract
The invention provides a kind of special thermal treatment technology about the waste or old roll comprehensive utilization, its major technique feature is, according to original condition such as the composition of waste or old roll, metallographic structures, all employing or part adopt heat treating regimes such as normalizing, Spheroidizing Annealing, hardening and tempering process, power frequency hard surfacing to handle respectively, make its performance with new roller and result of use.Roll after the transformation of the way is to have the surface hardness height, and smooth finish is good, and the roller consumption is low, and anti-accident ability is strong, advantages such as low price.Use this technology, can realize that a roller changes, the many usefulness of a roller more, reach with old Dai Xin the purpose of economizing on the use of funds, its economic benefit highly significant.
Description
The invention belongs to ferrous metallurgy material hot treatment technology, particularly waste or old roll fully utilizes the special thermal treatment process system that is adopted.
Roll is one of main large-scale consumable tool of Steel Mill.In metallurgical Metallurgical Enterprise, the phenomenon of scrapping behind the roll wear is more serious, especially cold rolled sheet milling train breaker roll requires very high, it not only requires to bear higher rolling pressure, and higher surface hardness to be arranged, generally all adopt the high carbon alloy forged steel to make, it involves great expense, and cold roll ton valency reaches about 20000 yuan at present.Scrap immediately behind the roll wear, will cause great financial loss to factory.And the treatment technology that up to the present fully utilizes about waste or old roll still is not reported.
Russian patent number is disclosed a kind of roller thermal treatment process in the SU1544-825-A document, is to answer rate of heating that initial temperature is raise by sense of control to surpass the heat treating regime of varying depth.Its treatment process is that roller is heated to 450～500 ℃ Celsius, and repeatedly it is carried out induction heating to Ac with the speed of 1～8 ℃ of per second
3(180～200 ℃) phase line to increase surface hardness, guarantees the wear resisting property of roll.
Middle cold-rolling process is to be under the initial heating state at roller, and temperature is heated to 450～500 ℃, then cooling.The heating and cooling process will be carried out 3～9 times repeatedly.
This kind heat treating method can improve roll plasticity and hardness, also can avoid coming off of roller working lining surface simultaneously.
The thermal treatment process of disclosed a kind of eutectic steel rider in the SU1257-108-A patent documentation and for example.This technology is that roll is warming up to 630～670 ℃ by 15～25 ℃ speed per hour, be incubated 6 hours, be cooled to 400～450 ℃ with 85～90 ℃ speed per hour, be heated to tempering temperature, insulation and final cooling then with 45～55 ℃ speed per hour again.
Homogenizing is to carry out under 1080～1120 ℃, and keeps 4 hours.Insulation is 6 hours under austenitic temperature, cools off with 150～160 ℃ speed per hour then.Tempering temperature is at 500～550 ℃, is incubated to cool off in atmosphere after 4 hours.
This method is used for roll when handling, and not lowering under effective layer the situation, has shortened heat treatment cycle.
More than two kinds of heat treatment technicss, all belong to the treatment process that in the roll production process, adopts, and do not belong to the row of waste or old roll comprehensive utilization for improving the quality.
The present invention is directed to that cold roll involves great expense in the current smelter, consumption is big, the phenomenon that condemnation factor is high and a kind of special thermal treatment technology about the waste or old roll comprehensive utilization is provided.Adopt this technology can waste and old roll is little to change greatly, and have and the new equal result of use of roll.Thereby realize that a roller changes more, the many usefulness of a roller reach with old Dai Xin, the purpose of economizing on the use of funds.
Major technique of the present invention is characterised in that: according to different original condition such as the composition of waste or old roll, metallographic structures, adopt heat treating regimes such as all or part of normalizing, Spheroidizing Annealing, hardening and tempering process, power frequency hard surfacing to handle respectively, make it have the performance of new roller.
Concrete thermal treatment process is achieved in that
1, normalizing process
On the basis of furnace temperature≤450 ℃, be heated to 600～650 ℃ with the speed of per minute≤60 ℃, be incubated 3 hours, and then continue to be warming up to 920 ± 10 ℃ with the speed of per minute≤80 ℃, be incubated that stove is as cold as 690 ± 10 ℃ after 6 hours, be incubated air cooling after 4 hours.
2, carbide annealing process
On the basis of furnace temperature≤450 ℃, be heated to 790 ± 10 ℃ with the speed of per minute≤60 ℃, be incubated after 6 hours, stove is as cold as 690 ± 10 ℃, is incubated 6 hours, is as cold as below 350 ℃ with stove and comes out of the stove.
3, hardening and tempering process
On ℃ basis, furnace temperature≤450, be heated to 600～650 ℃ with the speed of per minute≤60 ℃, be incubated 3 hours, the speed with per minute≤80 ℃ is warming up to 860 ± 10 ℃ again, is incubated 4 hours, oil cooling to 150～200 ℃.320～350 ℃ of furnace temperature insulations 2 hours, quickly heat up to 700 ± 10 ℃ of insulations 10 hours then again, stove is cold comes out of the stove below 350 ℃.
Stress relieving technology is on the basis of furnace temperature≤450 ℃, is warming up to 630 ± 10 ℃ with the speed of per minute≤60 ℃.Be incubated after 8 hours, be chilled to below 350 ℃ with stove and come out of the stove.
4, power frequency quenching technology for surfaces
The power frequency hard surfacing is last procedure in whole thermal treatment process, also is operation most important, most critical.Add heat determination and divide and carry out for three times, first and second time is the heat of giving before quenching, and is the heating of quenching (the continuous quenching heating comprises the water spray cooling after the heating) for the third time.Adopt different inductor block translational speeds to control Heating temperature and heat-up time.
Carrying out tempered technology behind the power frequency heat hardening is 140 ± 5 ℃, is incubated 80～100 hours, furnace cooling.
Its metallographic structure of roll after treatment is martensite+carbide, surface hardness H, and in 90～100 scopes, mechanical property is better than new roll.
The invention effect
Can utilize the waste and old working roll transformation of the way of φ 500 * 1700mm φ 400 * 1200mm working roll according to above-mentioned process system, the waste and old working roll of 1700mm of the also available φ of having 90mm gastropore is changed system into the 1200mm working roll, roll average roller consumption in transformation of the way back is 0.41kg/t, and the average roller consumption of new roll is 0.63kg/t, reduces 0.2kg/t.Transformation of the way roll reduces cost 6000 yuan than new roll is average per ton, if 700 tons on year consumption roll then year is created a benefit and reached 4,200,000 yuan.
Facts have proved that transformation of the way roll novel process provided by the invention is advanced, and is feasible.Roll after the transformation of the way has the surface hardness height, and smooth finish is good, steady quality, and the roller consumption is low, and anti-accident ability is strong, advantages such as low price.Use this technology, can realize that a roller changes more, the many usefulness of a roller are for enterprise saves substantial contribution, economic benefit highly significant.
Embodiment
According to system of heat treatment process provided by the invention, the Anshan iron and steel plant cold rolling mill had once been changed a social system four rolls with Anshan iron and steel plant machine head factory, and concrete restructuring program is as follows:
1, the waste or old roll original condition is analyzed, is checked
Size: φ 470 * 1700 * 3690mm
Weight: 3.2 * 4=12.8t
Material: belong to 9Cr substantially
2Type is equivalent to 9Cr
2MoW.
The chemical composition analysis result
Metallographic structure:
No. 1 roller: perlite+netted and massive carbide; Carbide network is 4 grades,
No. 2 rollers: Suo Huati+bulk and diffusion carbide; Carbide network is 1 grade,
No. 3 rollers: granular pearlite
No. 4 rollers: granular pearlite
The mechanical performance test result
| Roller number | σ
 |
σ bMPa | δ 6% | ψ% | a k J/cm 2 |
| 1 | 495 | 940 | 14 | 26.0 | 9.8,8.9,9.8 |
| 2 | 595 | 930 | 15 | 47.0 | 19.6,19.6,24 |
| 3 | 530 | 920 | 20.5 | 52.5 | 34,34,21 |
| 4 | 390 | 685 | 29.0 | 65.0 | 73.5,88,98 |
2,, take different thermal treatment process to change a social system respectively according to the assay of above-mentioned each roller.
No. 1 roller: microstructure and property is relatively poor, so adopt normalizing, nodularization, modified, annealing, hard surfacing and the whole thermal treatment process of tempering to handle.
No. 2 rollers: microstructure and property is better, only anneals, hard surfacing and tempering process handle.
No. 3 rollers and No. 4 rollers: organize and poor-performing, adopt modified annealing, hard surfacing and temper.
3, above-mentioned four rollers are carried out different art breading after, all change stress relieving and power frequency hard surfacing over to and add tempering and handle.
Power frequency hard surfacing test is divided into four times, adopts different inductor block translational speeds to change Heating temperature and heat-up time, and the test parameter of getting the 4th time at last is as actual roller quenching processing parameter.Its inductor block translational speed is respectively 170mm/min, 110mm/min, 77mm/min.The heating curve at different depths place when accompanying drawing heats for quenching.
By the curve in the accompanying drawing as can be seen, maximum heating temperature is 900 ℃ at 15mm place (curve 2), distance roller surface, reaches 1 minute and 20 seconds in the residence time more than 850 ℃.Can harden under enough speed of cooling, (curve 3) also can be quenched and get angry in the 25mm depths.
Transformation of the way roller has adopted above-mentioned processing parameter, and duplex is carried out low-temperaturetempering after quenching frequently, and its technology is 140 ℃ ± 10 ℃, is incubated 80 hours, can be delivered for use behind the furnace cooling.
4, metallographic structure and service check result
Metallographic structure is martensite+carbide.Wherein, No. 1, No. 2 the roller tissue is better, and the carbide even dispersion is organized thinner; It is thicker that No. 3, No. 4 rollers are organized, and carbide is even inadequately, and the bulk carbide is arranged, and No. 4 the roller carbide is less.
Body surface hardness measurement result
No. 1 roller Hs 93～96
No. 2 roller Hs 92～94
No. 3 roller Hs 95～97
No. 4 roller Hs 94～97
3, No. 4 rollers are after modifier treatment, the mechanical performance test result
| Roller number | σ
 |
σ bMPa | δ 6% | ψ% | a k J/cm 2 |
| 3 | 720 | 1030 | 11.5 | 42.0 | 18?33?24 |
| 4 | 755 | 1030 | 16.5 | 45.0 | 24.5?24.5?16 |
Transformation of the way roll is installed on 1200 milling trains, and through 7 months operation, steel rolling was 15255 tons altogether, average quantity used in unit volume blasted 0.41kg/t, and service condition is listed following table in:
| A-4 | 403.5 | 381.9 | 8·12 | 82·10·31 | 27 | 194 | 4484 | 0.35 |
| Add up to | 111 | 785 | 15255 | 0.41 |
Service condition shows that the technology of transformation of the way roll is feasible, success, its size is qualified, and surface hardness and smooth finish are all good, steady quality, anti-accident ability is strong, and work-ing life and unit consumption index are below 0.5kg/t, near external advanced level.
Claims (6)
1, a kind of thermal treatment process of waste or old roll comprehensive utilization, it is characterized in that:, adopt normalizing, Spheroidizing Annealing, modifier treatment, power frequency quenching technology for surfaces system whole or part to handle respectively according to different original condition such as the composition of waste or old roll, metallographic structures.
2, the thermal treatment process of waste or old roll comprehensive utilization according to claim 1, it is characterized in that: normalizing process is during in furnace temperature≤450 ℃, speed with per minute≤60 ℃ is heated to 600～650 ℃, be incubated 3 hours, speed with per minute≤80 ℃ continues to be warming up to 920 ± 10 ℃ again, is incubated air cooling after 4 hours.
3, the thermal treatment process of waste or old roll comprehensive utilization according to claim 1, it is characterized in that: Spheroidizing Annealing is during in furnace temperature≤450 ℃, speed with per minute≤60 ℃ is heated to 790 ± 10 ℃, be incubated that stove is as cold as 690 ± 10 ℃ after 6 hours, be incubated after 6 hours, be as cold as below 350 ℃ with stove and come out of the stove.
4, the thermal treatment process of waste or old roll comprehensive utilization according to claim 1, it is characterized in that: hardening and tempering process is during in furnace temperature≤450 ℃, speed with per minute≤60 ℃ is heated to 600～650 ℃, be incubated 3 hours, speed with per minute≤80 ℃ continues to be warming up to 860 ± 10 ℃ again, is incubated 4 hours oil cooling to 150～200 ℃, again 320～350 ℃ of furnace temperature insulations 2 hours, quickly heat up to 700 ± 10 ℃ of insulations 10 hours then, stove is cold comes out of the stove below 350 ℃.Stress relieving is that the speed with per minute≤60 ℃ continues to be warming up to 630 ± 10 ℃, is incubated 8 hours, is chilled to below 350 ℃ with stove and comes out of the stove.
5, the thermal treatment process of waste or old roll comprehensive utilization according to claim 1 is characterized in that power frequency hard surfacing heating branch carries out for three times; First and second time for the heating of quenching, adopts different inductor block translational speeds to control Heating temperature and heat-up time for the heat of giving before quenching for the third time.
6, waste or old roll comprehensive utilization thermal treatment process according to claim 1, it is characterized in that: tempering process is 140 ± 5 ℃, is incubated 80～100 hours.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 93111115 CN1031467C (en) | 1993-05-08 | 1993-05-08 | Renovating process for waste or old roll |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 93111115 CN1031467C (en) | 1993-05-08 | 1993-05-08 | Renovating process for waste or old roll |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1095109A true CN1095109A (en) | 1994-11-16 |
| CN1031467C CN1031467C (en) | 1996-04-03 |
Family
ID=4988921
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 93111115 Expired - Fee Related CN1031467C (en) | 1993-05-08 | 1993-05-08 | Renovating process for waste or old roll |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1031467C (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1074323C (en) * | 1996-08-13 | 2001-11-07 | 鞍钢附企冷轧冶金设备公司 | Sleeving regeneration tech. for cold-rolling working roller |
| CN102766737A (en) * | 2012-08-08 | 2012-11-07 | 耿震宇 | Method for preheating forged steel cold roll before induction quenching |
| CN103056391A (en) * | 2011-10-19 | 2013-04-24 | 上海宝钢工业检测公司 | Remanufacturing method of scrap finish rolling high speed steel working roll |
| CN103074482A (en) * | 2011-10-26 | 2013-05-01 | 宝山钢铁股份有限公司 | Regeneration method of scrapped Cr5 forged-steel working roller |
| CN103084397A (en) * | 2013-01-23 | 2013-05-08 | 本钢板材股份有限公司 | Method of manufacturing work roll by using waste intermediate roll |
| CN103088199A (en) * | 2011-11-04 | 2013-05-08 | 上海重型机器厂有限公司 | Heat treatment method after forging for forged steel bearing roller used for large heavy plate mill |
| CN105349746A (en) * | 2015-11-10 | 2016-02-24 | 铜陵市明诚铸造有限责任公司 | Thermal treatment process of cast steel roll |
| CN109759779A (en) * | 2017-11-09 | 2019-05-17 | 苏州苏信特钢有限公司 | A kind of non-hardened and tempered steel motor shaft and its processing method |
| CN112522501A (en) * | 2020-12-02 | 2021-03-19 | 河南中原特钢装备制造有限公司 | Annealing process of surface quenching interrupted roller made of Cr3 or Cr5 |
| CN115491469A (en) * | 2022-09-28 | 2022-12-20 | 宝钢轧辊科技有限责任公司 | Regeneration method of scrapped high-speed steel roller |
-
1993
- 1993-05-08 CN CN 93111115 patent/CN1031467C/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1074323C (en) * | 1996-08-13 | 2001-11-07 | 鞍钢附企冷轧冶金设备公司 | Sleeving regeneration tech. for cold-rolling working roller |
| CN103056391A (en) * | 2011-10-19 | 2013-04-24 | 上海宝钢工业检测公司 | Remanufacturing method of scrap finish rolling high speed steel working roll |
| CN103074482B (en) * | 2011-10-26 | 2014-08-20 | 宝山钢铁股份有限公司 | Regeneration method of scrapped Cr5 forged-steel working roller |
| CN103074482A (en) * | 2011-10-26 | 2013-05-01 | 宝山钢铁股份有限公司 | Regeneration method of scrapped Cr5 forged-steel working roller |
| CN103088199A (en) * | 2011-11-04 | 2013-05-08 | 上海重型机器厂有限公司 | Heat treatment method after forging for forged steel bearing roller used for large heavy plate mill |
| CN103088199B (en) * | 2011-11-04 | 2014-12-24 | 上海重型机器厂有限公司 | Heat treatment method after forging for forged steel bearing roller used for large heavy plate mill |
| CN102766737A (en) * | 2012-08-08 | 2012-11-07 | 耿震宇 | Method for preheating forged steel cold roll before induction quenching |
| CN103084397A (en) * | 2013-01-23 | 2013-05-08 | 本钢板材股份有限公司 | Method of manufacturing work roll by using waste intermediate roll |
| CN103084397B (en) * | 2013-01-23 | 2015-09-09 | 本钢板材股份有限公司 | The method of working roll is made with useless intermediate calender rolls |
| CN105349746A (en) * | 2015-11-10 | 2016-02-24 | 铜陵市明诚铸造有限责任公司 | Thermal treatment process of cast steel roll |
| CN109759779A (en) * | 2017-11-09 | 2019-05-17 | 苏州苏信特钢有限公司 | A kind of non-hardened and tempered steel motor shaft and its processing method |
| CN112522501A (en) * | 2020-12-02 | 2021-03-19 | 河南中原特钢装备制造有限公司 | Annealing process of surface quenching interrupted roller made of Cr3 or Cr5 |
| CN112522501B (en) * | 2020-12-02 | 2022-08-02 | 河南中原特钢装备制造有限公司 | Annealing process of surface quenching interrupted roller made of Cr3 or Cr5 |
| CN115491469A (en) * | 2022-09-28 | 2022-12-20 | 宝钢轧辊科技有限责任公司 | Regeneration method of scrapped high-speed steel roller |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1031467C (en) | 1996-04-03 |
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