CN109506043A - Spread line apparatus and paving line method - Google Patents
Spread line apparatus and paving line method Download PDFInfo
- Publication number
- CN109506043A CN109506043A CN201710830660.6A CN201710830660A CN109506043A CN 109506043 A CN109506043 A CN 109506043A CN 201710830660 A CN201710830660 A CN 201710830660A CN 109506043 A CN109506043 A CN 109506043A
- Authority
- CN
- China
- Prior art keywords
- pipeline
- self
- cantilever
- manipulator
- pedestal
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L1/00—Laying or reclaiming pipes; Repairing or joining pipes on or under water
- F16L1/024—Laying or reclaiming pipes on land, e.g. above the ground
- F16L1/028—Laying or reclaiming pipes on land, e.g. above the ground in the ground
- F16L1/032—Laying or reclaiming pipes on land, e.g. above the ground in the ground the pipes being continuous
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Road Paving Machines (AREA)
Abstract
The present invention provides a kind of paving line apparatus and paving line methods, including self-propelled pedestal, cockpit and dynamical system to be located on the self-propelled pedestal;Cantilever connect with the self-propelled pedestal at one end and upwardly extends outward from the self-propelled pedestal;Pipeline storage device is arranged on the self-propelled pedestal and far from the cockpit;And manipulator, it is that a kind of pipe installation is high-efficient on the cantilever and far from the self-propelled pedestal, and security performance is high and the paving line apparatus that can blend with existing pipeline loading attachment tool, using the paving line apparatus and the paving line method is used, paving line efficiency can be improved.
Description
Technical field
The present invention relates to shaped traffic device, especially a kind of paving line apparatus and paving line method.
Background technique
Known pipe installation machine generally includes continuous track installation frame, on continuous track installation frame laterally
Using the sunpender (or crane) for being able to ascend and manipulating pipeline.Equipment with hoist cable, bracket etc. wraps pipeline to allow to press from both sides
Hold simultaneously lift line.
A main problem for influencing such machine is related to during being laid with step when several hundred tons of the pipeline of weighing
In the presence of the risk toppled when in the highest distance position far from machine center to generate maximum tilting moment.
For those reasons, in order to be laid with part large dimension lines, usually using the several pipeline laying machines being arranged side by side
Device (up to 10 or even more), the basic lift line simultaneously of these pipe installation machines are simultaneously laid in the trench.
This means that buying or leasing a large amount of machines and to drive them using greater number of operator at high cost.
In order to enhance hoisting power, some this machines are provided in the opposite side of the side locating for sunpender, separate machine
The attachment or counterweight of the gravity motion of device.
The bearing capacity of these pipelayers is also limited, and depend on although due to bigger there are counterweight
The overall dimensions of machine, and the overall dimensions of machine usually can not be more than given value due to the problem related to transport.
Simultaneously using several pipe installation machines require by pipe installation in the trench during different operation person to sunpender
The order of imparting ideally synchronizes.If losing this synchronism, the oscillating motion of pipeline is easily caused, this is then even being accorded with
Also the dynamic force for the machine that can topple can be generated when closing static utmost carrying ability.Therefore, it is necessary to be mentioned with especially slow Motor execution
Liter and lay-up operation, this influences the required time that fulfils assignment.
Existing flexible pipe line when leaving the factory, is wrapped on round hole band mostly, by artificial rotation when use
Pipeline needed for obtaining interception construction, time-consuming effort, and can not accomplish fine-grained management.
Therefore, it is necessary to develop a kind of paving line apparatus and paving line method, solve existing for existing pipe installation device
Pipe installation low efficiency, security performance is low and the shortcomings that can not blending with existing pipeline loading attachment tool.
Summary of the invention
It is an object of the invention to overcome the defect of the prior art, it is high-efficient to provide a kind of pipe installation, security performance
Paving line apparatus and paving line method high and can be blended with existing pipeline loading attachment tool.
The invention is realized in this way paving line apparatus through the invention realizes purpose as described above, the paving is traditional thread binding
It sets and includes:
Self-propelled pedestal, cockpit and dynamical system are located on the self-propelled pedestal;
Cantilever connect with the self-propelled pedestal at one end and upwardly extends outward from the self-propelled pedestal;
Pipeline storage device is arranged on the self-propelled pedestal and far from the cockpit;And
Manipulator, on the cantilever and far from the self-propelled pedestal;
Wherein the self-propelled pedestal can advance on standard railroad track, and the cantilever can be with the cantilever and institute
Point rotates within the scope of 0-360 ° centered on stating the node of self-propelled pedestal, and the cockpit, dynamical system, cantilever, pipeline are received
Device of receiving is uniformly distributed on the self-propelled pedestal, and the cantilever is rotated within the scope of 0-360 ° and described with a certain speed
For manipulator pilot line on cantilever to the surface of required pipeline installation groove, the dynamical system drives the self-propelled bottom
Seat, which moves ahead along track and controls the pipeline storage device, overflows pipeline, the road that the self-propelled pedestal is advanced with identical speed
Line is parallel with the route of pipe installation.
In one aspect of the invention, the pipeline storage device includes fixing device and sports metering device, described solid
Determine device and be coated on the sports metering device, pipeline is contained in the sports metering device, and the fixed device prevents institute
State the movement that sports metering device is intended to the cantilever, pipeline is overflowed from the sports metering device, via the cantilever into
Enter the manipulator, fixed by the manipulator and is layed on groove.
Preferably, in another aspect of this invention, the sports metering device is line wheel, and the both ends of the line wheel turn respectively
It is dynamic to be connected on the fixed device.
Preferably, in another aspect of this invention, the fixed device is that at least a pair is arranged in parallel and is fixedly arranged on described
The direction of travel of the spill support of self-propelled pedestal, the line of the spill support same area and the self-propelled pedestal hangs down
Directly.
In another aspect of this invention, the cantilever can at least move in the vertical direction relative to the self-propelled pedestal
It is dynamic.
In another aspect of this invention, at least one annular mechanism is formed when the manipulator is closed, the annular mechanism
Diameter is greater than the diameter of pipeline.
Preferably, in another aspect of this invention, the manipulator and the cantilever joint further include adjusting the ring
Plane where shape mechanism intersects the cradle head of corner dimension with ground.
In another aspect of this invention, the actuator that the manipulator is additionally provided with guiding device and pipeline is promoted to slide
Device, the guiding device can be real time image positioning device, be also possible to radio positioner.
In another aspect of this invention, Yu Suoshu cantilever is provided with pipeline positioning device, the pipeline positioning device constraint
Pipeline, and along the cantilevered orientation, it is displaced outwardly.
In another aspect of this invention, the mobile base is provided with driving device, for example, wheel track or continuous track.
The present invention also provides a kind of paving line method, the method is at least included the following steps:
Pipeline is set around in the pipeline storage device, and the one end for the pipeline out of extending enters machine via the cantilever
Tool hand is simultaneously fixed by the manipulator;
Start the dynamical system, drive near mobile base to groove and keep safe distance, drives cantilever-rotating one
Fixed angle is placed in manipulator right above groove, and driving cantilever moves up and down, and reaches the vertical range of manipulator and groove
Safe distance;
Dynamical system drives pipeline storage device and self-propelled pedestal, receives self-propelled pedestal movement speed and pipeline
It is identical that pipeline in device of receiving overflows speed;
When position where the manipulator is deviateed right above groove, guiding device is opened, drives cantilever-rotating one again
Fixed angle;
When pipeline causes pipeline to be accumulated between pipeline storage device and manipulator because of friction reason, actuating is opened
Device device;
The present invention has following technical effect:
1) pipeline storage device and manipulator are arranged on same self-propelled pedestal the present invention, can spread the steady of line apparatus
It is qualitative, moreover it is possible to control paving line rate, when self-propelled pedestal is equipped with multiple pipeline storage devices, moreover it is possible to realize that various lines are same
When be laid with;
2) cantilever uses 0-360 ° of Rotation Design in the present invention, can effectively adjust paving the distance between line apparatus and groove,
Guarantee the safety of vehicle;
3) pulling that sports metering device is also may rely on pipeline in pipeline storage device of the present invention drives sports metering device
Movement so that structure design is simpler and energy-saving safe;
4) cantilever vertically upper can move in the present invention, adjust the distance between manipulator and groove, on the one hand may be used
To improve the accuracy rate of pipeline merging groove, moreover it is possible to avoid pipeline from bending as far as possible.
Detailed description of the invention
Fig. 1 is an embodiment of the present invention apparatus structure schematic diagram;
Fig. 2 is an embodiment of the present invention device partial structure diagram.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
Referring to attached drawing, paving line apparatus includes self-propelled pedestal, generally uses 10 to indicate, cockpit 11 is mounted on self-propelled
On pedestal.By dynamical system 12, preferably by means of at least two groups wheel track 13 or alternatively by means of wheel or it is suitable for
Rail and/or other rolling mechanisms with reduced viscosity (soil, mud etc.) transport the self-propelled pedestal 10 advancing
Dynamic side moves upwards.
Preferred aspect according to the invention, cockpit 11 and dynamical system 12 are mounted on self-propelled pedestal 10, then by
The wheel track 13 supports.Cockpit 11 is preferably connect by runner (attached to be not shown in the figure) with the self-propelled pedestal 10, this permits
Perhaps it is rotated around vertical axes, allows operator in face of groove pipeline installation.
According to the present invention, dynamical system 12 may include the endothermic engine connecting with hydraulic pressure unit, and the endothermic engine is then
Including needing various equipment (hydraulic pump, valve towards actuator (hydraulic cylinder, hydraulic motor etc.) the supply hydraulic oil of machine
Deng).
Advantageously, the endothermic engine can be detachably coupled to hydraulic pressure unit to be easy in event of failure with another
One motor replacement, and for example, make the standard (emission, noise etc.) of the country of machine adaptation operation machine.
For the ease of installation and removal, the endothermic engine is set to the preferred sound insulation being mounted on self-propelled pedestal 10
In shell, and it can be connect by means of universal shaft etc. with hydraulic pressure unit.
In one aspect of the invention, provide with self-propelled pedestal 10 it is fixed or movable connect and protrude laterally therefrom
Cantilever 20.
More particularly, the cantilever 20 can be made integrated with self-propelled pedestal 10, or alternatively can be with oneself
The connection of pedestal 10 is promoted so as to around the generally vertical axis rotation relative to ground.
In advantageous version, cantilever 20 is connect by pivoting member 17 with self-propelled pedestal 10, which is constructed
It is rotated at making the cantilever 20 surround generally vertical axis.
The pivoting member 17 can weld together simultaneously with cockpit 11 and cantilever 20, cantilever 20 this position from
Self-propelled pedestal 10 essentially perpendicularly protrudes, and preferably, using three sections of articulated structures, cantilever 20 also therefore can be to axis for cantilever 20
It is bent to direction wide-angle.
As will be apparent from below, the length of cantilever 20 can according to the size of rail, the height of groove with
And safe distance determines, in general, the length of cantilever 20 is between 3 meters and 10 meters.
According to the present invention, in the other end of self-propelled pedestal 10, pipeline storage device 30, the pipeline storage device are provided with
30 are suitable in the free forward travel of paving line apparatus and during being laid with pipeline with identical speed discharge line.Pipeline is received
Receive device 30 therefore be configured to it is mobile with the one of self-propelled pedestal 10, while can also further stable paving line apparatus center of gravity.
The pipeline storage device 30 is provided with driving device, for example, hydraulic motor etc..
According to advantageous variant, the pipeline storage device 30 includes at least one fixation device 31, but can be alternative
Ground is provided with the equivalent device for forbidding it to move on self-propelled pedestal 10.
According to advantageous variant, the pipeline storage device 30 includes at least one sports metering device 32, but can
Alternatively it is provided with its movable equivalent device on fixed device 31 of permission.
It due to this feature, spreads line apparatus and is advanced on the horizontal level by self-propelled pedestal 10, such as when in ditch
When slot is nearby advanced, the position of manipulator and groove is adjusted by the rotation of cantilever 20.
For this purpose, pipeline storage device 30 is matched by sports metering device 32 and fixed device 31 according to feasible modification
Conjunction mode connects.In detail, the sports metering device 32 can be pivoted to the fixed device 31, sports metering dress with both ends
32 rotations are set, the rotation of pipeline is driven.
Sports metering device 32 is specially the line wheel of both ends protrusion, the lug boss of line wheel and fixed 31 inside kissing of device
It closes.
For the revolving speed of sports metering device 32, unpowered design can be both used, dynamic design can also be used, hanged
Arm 20 and pipeline junction are equipped with actuator, prevent from influencing construction precision, preferably hydraulic because pipeline and cantilever 20 are generated and rubbed
Actuator.
When pipeline storage device 30 on the ground when, the actuator can be used for that beam 20 is made to do stretching motion.
In order to allow the pilot line during lay-up operation of cantilever 20, and therefore make the pipeline along the axis of pipeline
Sliding, the cantilever point can be rotated centered on node of the cantilever with the self-propelled pedestal within the scope of 0-360 °,
The cockpit, dynamical system, cantilever, pipeline storage device are uniformly distributed on the self-propelled pedestal, and the cantilever is with certain
One speed rotated within the scope of 0-360 ° and the manipulator pilot line on the cantilever to required pipeline installation groove just
Top, the dynamical system drive the self-propelled pedestal to move ahead along track and control the pipeline storage device with identical speed
Degree overflows pipeline, and the route that the self-propelled pedestal is advanced is parallel with the route of pipe installation.
In one aspect of the invention, the pipeline storage device 30 includes fixing device 31 and sports metering device 32,
The fixed device 31 is coated on the sports metering device 32, and pipeline is contained in 32 in the sports metering device, described solid
Determine the movement that device 31 prevents the sports metering device from being intended to the cantilever 20, pipeline overflows from the sports metering device 32
Out, enter the manipulator via the cantilever 20, fixed by the manipulator and be layed on groove.
In another aspect of this invention, the sports metering device 32 is line wheel, the both ends of the line wheel company of rotation respectively
It is connected on the fixed device 31.
In another aspect of this invention, the fixed device 31 is that at least a pair is arranged in parallel and is fixedly arranged on the self-propelled
The spill support of pedestal, the line of the spill support same area are vertical with the direction of travel of the self-propelled pedestal.
In another aspect of this invention, the cantilever 20 can be relative to the self-propelled pedestal at least in the vertical direction
It is mobile.
In another aspect of this invention, at least one annular mechanism, the annular mechanism are formed when the manipulator 40 is closed
Diameter be greater than pipeline diameter.
Preferably, in another aspect of this invention, the manipulator 40 and 20 joint of cantilever further include adjustment institute
Plane where stating annular mechanism intersects the cradle head of corner dimension with ground.
In another aspect of this invention, the actuating that the manipulator 40 is additionally provided with guiding device and pipeline is promoted to slide
Device device, the guiding device can be real time image positioning device, be also possible to radio positioner.
In another aspect of this invention, Yu Suoshu cantilever 20 is provided with pipeline positioning device, the pipeline positioning device beam
Pipeline is tied up, and along the cantilevered orientation, is displaced outwardly.
In another aspect of this invention, the mobile base 10 is provided with driving device 13, for example, wheel track or continuous shoe
Band.
Further, since the specific structure of support device, there is no may operator on the ground to responsible lay-up operation
Cause dangerous hanging or potential unstable load.
Machine is also easier to drive, because with that must move the machine with the prior art of the cranes largely vacantly loaded
Device is on the contrary, operator only needs to pay close attention to direction and the speed of the forward travel of machine.
The present invention also provides a kind of paving line method, the method is at least included the following steps:
Pipeline is set around in the pipeline storage device 30, and the one end for the pipeline out of extending via the cantilever 20 into
Enter manipulator 40 and is fixed by the manipulator 40;
Start the dynamical system, drive near mobile base 10 to groove and keep safe distance, driving cantilever 20 revolves
Turn certain angle, be placed in manipulator 40 right above groove, driving cantilever 20 moves up and down, and makes hanging down for manipulator 40 and groove
Straight distance reaches safe distance;
Dynamical system drives pipeline storage device 30 and self-propelled pedestal 10, make 10 movement speed of self-propelled pedestal with
It is identical to overflow speed for pipeline in pipeline storage device;
When position where the manipulator 40 is deviateed right above groove, guiding device is opened, drives cantilever-rotating again
Certain angle;
When pipeline causes pipeline to be accumulated between pipeline storage device 30 and manipulator 40 because of friction reason, open
Actuator devices;
Another associated advantages of paving line apparatus and method of the invention are to execute speed, and in particular, in that only pass through
A possibility that making machine move forward the entire length continuous laying pipeline for being just directed to pipeline, without repeatedly lifting by crane pipeline then
Discharge pipeline.
The foregoing is merely preferred embodiments of the present invention, structure is not limited to the above-mentioned shape enumerated, it is all
Made any modifications, equivalent replacements, and improvements etc. within the spirit and principles in the present invention, should be included in protection of the invention
Within the scope of.
Claims (10)
1. spreading line apparatus, it is characterised in that:
Self-propelled pedestal, cockpit and dynamical system are located on the self-propelled pedestal;
Cantilever connect with the self-propelled pedestal at one end and upwardly extends outward from the self-propelled pedestal;
Pipeline storage device is arranged on the self-propelled pedestal and far from the cockpit;And
Manipulator, on the cantilever and far from the self-propelled pedestal;
Wherein the self-propelled pedestal can advance on standard railroad track, the cantilever can with the cantilever and it is described from
Point centered on the node of pedestal is promoted to rotate within the scope of 0-360 °, the cockpit, dynamical system, cantilever, pipeline storage dress
It sets and is uniformly distributed on the self-propelled pedestal, the cantilever is rotated within the scope of 0-360 ° with a certain speed and the cantilever
On manipulator pilot line to the surface of required pipeline installation groove, the dynamical system drives self-propelled pedestal edge
Track, which moves ahead and controls the pipeline storage device, overflows pipeline with identical speed, the route that the self-propelled pedestal is advanced with
The route of pipe installation is parallel.
2. paving line apparatus as described in claim 1, it is characterised in that: the pipeline storage device includes fixed device and fortune
Dynamic metering device, the fixed device are coated on the sports metering device, and pipeline is contained in the sports metering device, institute
The movement that fixed device prevents the sports metering device from being intended to the cantilever is stated, pipeline overflows from the sports metering device
Out, enter the manipulator via the cantilever, fixed by the manipulator and be layed on groove.
3. paving line apparatus as claimed in claim 2, it is characterised in that: the sports metering device is line wheel, the line wheel
Both ends are rotationally connected with respectively on the fixed device.
4. paving line apparatus as claimed in claim 2, it is characterised in that: the fixed device is that at least a pair is arranged in parallel and consolidates
Set on the spill support of the self-propelled pedestal, the traveling of the line of the spill support same area and the self-propelled pedestal
Direction is vertical.
5. paving line apparatus as described in claim 1, it is characterised in that: the cantilever can be relative to the self-propelled pedestal extremely
It is few to move in the vertical direction.
6. paving line apparatus as described in claim 1, it is characterised in that: form an at least annular machine when manipulator is closed
The diameter of structure, the annular mechanism is greater than the diameter of pipeline.
7. paving line apparatus as claimed in claim 1 or 5, it is characterised in that: the manipulator is also wrapped with the cantilever joint
Include the cradle head that plane where adjusting the annular mechanism intersects corner dimension with ground.
8. paving line apparatus as described in claim 1, it is characterised in that: the manipulator is additionally provided with guiding device and promotes
The actuator devices of pipeline sliding, the guiding device can be real time image positioning device, be also possible to radio positioner.
9. paving line apparatus as described in claim 1, it is characterised in that: Yu Suoshu cantilever is provided with pipeline positioning device, described
Pipeline positioning device fetters pipeline, and along the cantilevered orientation, is displaced outwardly.
10. spreading line method, which comprises the steps of:
Pipeline is set around in the pipeline storage device, and the one end for the pipeline out of extending enters manipulator simultaneously via the cantilever
It is fixed by the manipulator;
Start the dynamical system, drive near mobile base to groove and keep safe distance, driving cantilever-rotating is certain
Angle is placed in manipulator right above groove, and driving cantilever moves up and down, and the vertical range of manipulator and groove is made to reach safety
Distance;
Dynamical system drives pipeline storage device and self-propelled pedestal, makes self-propelled pedestal movement speed and pipeline storage device
It is identical that middle pipeline overflows speed;
When position where the manipulator is deviateed right above groove, guiding device is opened, again drives cantilever-rotating certain
Angle;
When pipeline causes pipeline to be accumulated between pipeline storage device and manipulator because of friction reason, actuator dress is opened
It sets.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710830660.6A CN109506043A (en) | 2017-09-15 | 2017-09-15 | Spread line apparatus and paving line method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710830660.6A CN109506043A (en) | 2017-09-15 | 2017-09-15 | Spread line apparatus and paving line method |
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Family
ID=65744778
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CN201710830660.6A Pending CN109506043A (en) | 2017-09-15 | 2017-09-15 | Spread line apparatus and paving line method |
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Application publication date: 20190322 |