CN109486406A - A kind of photosensitive drums formulation for coating material of UV photocuring - Google Patents
A kind of photosensitive drums formulation for coating material of UV photocuring Download PDFInfo
- Publication number
- CN109486406A CN109486406A CN201811360964.1A CN201811360964A CN109486406A CN 109486406 A CN109486406 A CN 109486406A CN 201811360964 A CN201811360964 A CN 201811360964A CN 109486406 A CN109486406 A CN 109486406A
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- Prior art keywords
- photosensitive drums
- parts
- formulation
- photocuring
- coating material
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
- C09D175/14—Polyurethanes having carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
- C09D7/40—Additives
- C09D7/60—Additives non-macromolecular
- C09D7/63—Additives non-macromolecular organic
Abstract
The present invention provides a kind of photosensitive drums formulation for coating material of UV photocuring, including film forming matter, function energy material, solvent and additive: the solvent is tetrahydrofuran, and the solvent is 2~10 parts according to mass parts specific gravity;It states film forming matter and is made of llowing group of materials according to mass parts ratio: 10~50 parts of acrylic monomers;20~80 parts of more official's urethane acrylates;1~5 part of photoinitiator;The function energy material is made of llowing group of materials according to mass parts ratio: 0.5~5 part of charge generation material;5~30 parts of hole mobile material;3~10 parts of electron transport material;The additive is made of llowing group of materials according to mass parts ratio: 0~1 part of film smooth agent;0~1 part of antioxidant;0~1 part of UV absorbers.A kind of photosensitive drums formulation for coating material of UV photocuring provided by the invention, crosslinking curing speed is fast, and material easily obtains, and the cost of material is low, can get high-hardness, wearable film layer to greatly improve the photosensitive drums service life, reduces pollution.
Description
Technical field
The present invention relates to a kind of paintings of the photosensitive drums of organic photo conductor drum material and coating technology field, in particular to UV photocuring
Material formula.
Background technique
Organic photo conductor drum (i.e. organic photoconductor OPC) is that one kind can make light generation carrier be formed and be moved under laser irradiation
The novel high-tech information processing device moved, is laser printer, digital duplicating machine, laser facsimile and all-in-one multifunctional machine etc.
The photoelectric conversion and image-forming block of core the most in modern office equipment such as directly determines printing, duplicates at the quality of image transmissions.
It is highly integrated, high added value the organic optoelectronic information products for integrating modern functions material, modern advanced manufacturing technique.
Organic photo conductor drum imaging technique originates from the U.S. and Japan, comprising new material, light, electricity, is mechanically integrated system, advanced
Multiple high-technology fields such as technology and control, are a highly integrated the advanced manufacturing industry with high-tech content.Printer
Fabulous popularization and development is obtained in Japan with duplicator technical, predominantly Japan is monopolized always for a long time.20 generation
The production of the last organic photo conductor drum of discipline just sets up factory and incoming China in China with Japanese enterprises, is then slowly taken seriously.
With the development of printer copier technology, flying print is more more and more universal.And flying print and long-life are to organic photo conductor drum
Requirement it is also higher and higher, quick photoelectric conversion efficiency steady in a long-term, thinner carbon dust is using exporting higher resolution ratio
Image and longer service life.
Current existing photosensitive drums coating technology be using polyphosphazene polymer carbonate resin as matrix resin, it is molten in coating
Enter other functional materials (such as HTM, ETM etc.) and be coated in drying and forming-film on aluminum pipe substrate, resin and functional material do not have friendship
Connection property, hardness and wearability depend on the content of polycarbonate resin structure and molecular weight and functional material in the coating
(small-molecular-weight functional material content is bigger, and wearability is poorer, and content is small, and performance does not reach requirement), positive charging general at present
The service life of type photosensitive drums is rarely found more than 100,000 in ten thousand Zhang Yinliang of 2-5, is mainly produced by Kyocera.Such as text
The copolymerization carbonate resin in EP1424600 is offered, the reports such as polycarbonate resin of specific structure have advanced in JP2017-223896
The new polycarbonate resin of super abrasive characteristic or polyester resin be in resins synthesis by being added in straight chain constitutional repeating unit
Specific abrasion-proof structure unit modification forms, and such technology is concentrated mainly in the original-pack manufacturer's hand of Japan, and associated resin is not external
Public offering, it is high that research and development synthesize similar modified polycarbonate resin cost.
Organic photo conductor drum material of the present invention and coating technology, state-of-the-art to be concentrated mainly on several families, Japan main
In laser printer duplicator manufacturer hand, as core component, manufacturer carries out respective material and coating technology
Effective patent protection and technology blockage.Pass through the patent document of practical organic photo conductor drum product and distribution to each giant manufacturer
The study found that for extend photosensitive drums service life used by new technology direction, mainly concentrate the following aspects, 1. pairs
The synthesis modification of outermost layer coating polycarbonate resin;2. wear-resistant material is added in the coating, such as PTFE, silicone powder, inorganic gold
Belong to powder etc.;3. additional protective layer.But there are certain disadvantages for the above several method: method 1. passes through to matrix resin synthesis modification
Increase photosensitive drums cost to increase coating abrasion performance, sintetics is only by Japanese Ji Jia great factory (such as Mitsubishi Chemical goes out the emerging production of light)
Cooperate the production of photosensitive drums manufacturer, exclusive supply is not for sale;2. wear-resistant material of method is difficult long-term uniformly steady in coating
Fixed dispersion, even if doing special surface processing, technique is also complex, and the wear-resistant material in coating is to the electrical characteristics shadow of photosensitive drums
Sound is larger;Method 3, increasing external protection can effectively enhance the wearability extension photosensitive drums service life, but must increase by one in production process
Road film formation process, thus increase equipment cost and production cycle, furthermore, external protection formula rate and thicknesses of layers must match very well
Light combination sensitive layer can be only achieved synchronous carrier transport rate, have in control more highly difficult.
Summary of the invention
To solve the problems mentioned in the above background technology, the purpose of the present invention is to provide a kind of the photosensitive of UV photocuring
Drum formulation for coating material, crosslinking curing speed is fast, and film hardness is high, and the cost of material is low.
In order to solve the above technical problems, technical solution provided by the invention are as follows:
A kind of photosensitive drums formulation for coating material of UV photocuring, including film forming matter, function energy material, solvent and additive:
The solvent is tetrahydrofuran, and the solvent is 2~10 parts according to mass parts specific gravity;
The film forming matter is made of llowing group of materials according to mass parts ratio:
10~50 parts of acrylic monomers;
20~80 parts of more official's urethane acrylates;
1~5 part of photoinitiator;
The function energy material is made of llowing group of materials according to mass parts ratio:
0.5~5 part of charge generation material;
5~30 parts of hole mobile material;
3~10 parts of electron transport material;
The additive is made of llowing group of materials according to mass parts ratio:
0~1 part of film smooth agent;
0~1 part of antioxidant;
0~1 part of UV absorbers;
Preferably, the acrylic monomers is at least one of SR295, SR399 or SR444, is that market is on sale
Conventional products easily obtain, cheap.
Preferably, more official's urethane acrylates are mixed by one of CN9010, CN9013 or CN9014 or a variety of
It closes, is market conventional products on sale, easily obtain.
Preferably, the photoinitiator is made of one of Irgacure 819,184, TP0 or TP0-L or a variety of
For the conventional products that market is on sale, easily obtain.
Preferably, the charge generation material is titanium cyanines class photo-generated carrier material, and material price is low, is easily obtained.
Preferably, the hole mobile material uses the amino benzenes derivates containing methoxyl group or acrylic acid, increases and more officials
The compatibility of urethane acrylate.
Preferably, the electron transport material uses carbazole compound, molecule decomposition will not occur under ultraviolet light, cruelly
Absorption spectrum will not change to show stable ultraviolet light characteristic dew under ultraviolet light.
The beneficial effects of the present invention are:
High-hardness, wearable film layer be can get to greatly improve the photosensitive drums service life;More official's urethane acrylates source is wide
It is general, it is easy to get, price is relatively cheap, and material cost can be greatly decreased;Use UV uv equipment relatively-high temperature roasting plant
It is at low cost, equipment investment can be reduced;After absorbing ultraviolet energy, photoinitiator will be generated free radicals, which passes through poly-
The cross-linking reaction of reaction process initiation and acrylic monomers is closed, thus solidification or solidification ink, coating or adhesive, process is short
It can be completed in short number second, relatively-high temperature toasts 30-60 minutes duration much shorters, and production cycle and energy can be greatly decreased
Consumption;It is less using solvent or do not have to, VOC emission can be greatly decreased, it is more environmentally-friendly.Titanium cyanines class photo-generated carrier material accounts for coating
0.5-5 part of formula, few then lightsensitivity is insufficient, and more then blue titanium cyanines class material granule density are excessive, stops UV light, influences
Film layer deeply-curing forms solidification deficiency, quantitative accurate.
Specific embodiment
Illustrate the present invention with specific embodiment below, is not limitation of the present invention.
Embodiment one
A kind of photosensitive drums formulation for coating material of UV photocuring, consisting of: tetrahydrofuran: 10 parts;Y typeCyanines oxygen titanium: 3 parts,
Acrylic monomers formula: 30 parts, CN9010NS:50 parts of urethane acrylate;Photoinitiator (IrgaCure 184): 5 parts, hole
Transmission material: 30 parts, electron transport material: 10 parts of antioxidant (BHT): 1 part;
The acrylic monomers is at least one of SR295, SR399 or SR444.
More official's urethane acrylates are mixed by one of CN9010, CN9013 or CN9014 or a variety of.
Photoinitiator is stated to be made of one of Irgacure 819,184, TP0 or TP0-L or a variety of.
The charge generation material is titanium cyanines class photo-generated carrier material.
The hole mobile material uses the amino benzenes derivates containing methoxyl group or acrylic acid.
The electron transport material uses carbazole compound.
After the above material mixed dissolution is complete, ground 2 hours on grinder, 1mm zirconium pearl, 80% warehouse loading.System
Liquid is obtained to be filtered with 5 micron filters.With annulus film mode, a coating film is coated in aluminium base, in 60 DEG C of dry-air blast condition
Under, it toasts 5 minutes, film layer solvent is volatilized.
Under the conditions of following UV, illumination is rotated, 10 microns of thick uniform coatings: UV lamp: the linear ultraviolet light halogen of 3kW are obtained
Fluorescent tube, luminous range: halogen lamp tube is from drum surface 200mm, light application time: 60 seconds photosensitive drums rotation speed 60rpm, as above
Photosensitive drums E1 is made.
Embodiment two
The manufacture accomplice embodiment one of this example, in addition to Y typeThe content of cyanines oxygen titanium is changed to 0.5 part by 3 parts, by this side
Photosensitive drums E2 is made in formula.
Embodiment three
The manufacture accomplice embodiment one of this example, in addition to Y typeThe content of cyanines oxygen titanium is changed to 5 parts by 3 parts, in this way
Photosensitive drums E3 is made.
Comparison cases one
The manufacture accomplice embodiment one of this example, in addition to Y typeThe content of cyanines oxygen titanium is changed to 0.4 part by 3 parts, by this side
Photosensitive drums CE1 is made in formula.
Comparison cases two
The manufacture accomplice embodiment one of this example, in addition to Y typeThe content of cyanines oxygen titanium is changed to 5.5 parts by 3 parts, by this side
Photosensitive drums CE2 is made in formula.
Comparison cases three
The formula of polycarbonate resin photosensitive drums coating is following (every part as mass fraction): Y type titanium cyanines oxygen: 3 parts, poly- carbon
Acid resin: 100 parts, hole mobile material: 50 parts, electron transport material: 30 parts, antioxidant: 5 parts, solvent (tetrahydrofuran):
400 parts.
After upper material mixed dissolution is complete, ground 2 hours on grinder, 1mm zirconium pearl, 80% warehouse loading.It is made
Liquid is filtered with 5 micron filters.
With annulus film mode, coat a coating film in aluminium base, 140 degree drying 30 minutes, it is equal after obtaining 20 microns
Even coating.Photosensitive drums CE3 is made in this way.
The above positive charge type organic photo conductor drum, is mounted on kyocera KM-1635 machine, by ISO_IEC_19752_2004,
5% concentration A4 lettering 500000 is opened, and the wearability of photosensitive drums is evaluated, and film layer appearance and lettering effect, film layer appearance: good are pressed in evaluation
5-0 difference lettering effect: good A-D is poor, the result is as follows:
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (7)
1. a kind of photosensitive drums formulation for coating material of UV photocuring, which is characterized in that including film forming matter, function energy material, solvent
And additive:
The solvent is tetrahydrofuran, and the solvent is 2~10 parts according to mass parts specific gravity;
The film forming matter is made of llowing group of materials according to mass parts ratio:
10~50 parts of acrylic monomers;
20~80 parts of more official's urethane acrylates;
1~5 part of photoinitiator;
The function energy material is made of llowing group of materials according to mass parts ratio:
0.5~5 part of charge generation material;
5~30 parts of hole mobile material;
3~10 parts of electron transport material;
The additive is made of llowing group of materials according to mass parts ratio:
0~1 part of film smooth agent;
0~1 part of antioxidant;
0~1 part of UV absorbers.
2. a kind of photosensitive drums formulation for coating material of UV photocuring according to claim 1, which is characterized in that the acrylic acid list
Body is at least one of SR295, SR399 or SR444.
3. a kind of photosensitive drums formulation for coating material of UV photocuring according to claim 1, which is characterized in that more poly- ammonia of official
Ester acrylate is mixed by one of CN9010, CN9013 or CN9014 or a variety of.
4. a kind of photosensitive drums formulation for coating material of UV photocuring according to claim 1, which is characterized in that the photoinitiator
It is made of one of Irgacure 819,184, TPO or TPO-L or a variety of.
5. a kind of photosensitive drums formulation for coating material of UV photocuring according to claim 1, which is characterized in that the charge production
Material is titanium cyanines class photo-generated carrier material.
6. a kind of photosensitive drums formulation for coating material of UV photocuring according to claim 1, which is characterized in that the hole transport
Material uses the amino benzenes derivates containing methoxyl group or acrylic acid.
7. a kind of photosensitive drums formulation for coating material of UV photocuring according to claim 1, which is characterized in that the electron-transport
Material uses carbazole compound.
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CN201811360964.1A CN109486406A (en) | 2018-11-15 | 2018-11-15 | A kind of photosensitive drums formulation for coating material of UV photocuring |
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CN201811360964.1A CN109486406A (en) | 2018-11-15 | 2018-11-15 | A kind of photosensitive drums formulation for coating material of UV photocuring |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112300689A (en) * | 2020-11-11 | 2021-02-02 | 湖南哲龙科技有限公司 | Coating formula for improving wear resistance of UV (ultraviolet) photocureable coating |
CN112457765A (en) * | 2020-11-19 | 2021-03-09 | 湖南哲龙科技有限公司 | Solvent-free photoelectric semiconductor coating formula |
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US5087540A (en) * | 1989-07-13 | 1992-02-11 | Matsushita Electric Industrial Co., Ltd. | Phthalocyanine photosensitive materials for electrophotography and processes for making the same |
US20060003242A1 (en) * | 2004-07-01 | 2006-01-05 | Samsung Electronics Co., Ltd. | Method of making coating composition for producing single layered photosensitive layer by using homogenizer |
JP2008001827A (en) * | 2006-06-23 | 2008-01-10 | Ricoh Co Ltd | Acrylic acid ester, hydroxy compound, (co)polymer of the acrylic acid ester, electrophotographic photoreceptor using the same, image forming method, image forming apparatus, and process cartridge for image forming apparatus |
CN102675780A (en) * | 2011-03-09 | 2012-09-19 | 富士施乐株式会社 | Fluorine-containing resin particle dispersion, coating liquid, coating film, molded body, electrophotographic photoreceptor,image forming apparatus, and process cartridge, and preparation method thereof |
US20130137027A1 (en) * | 2011-11-30 | 2013-05-30 | Zhang-Lin Zhou | Charge transport layer for organic photoconductors |
-
2018
- 2018-11-15 CN CN201811360964.1A patent/CN109486406A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5087540A (en) * | 1989-07-13 | 1992-02-11 | Matsushita Electric Industrial Co., Ltd. | Phthalocyanine photosensitive materials for electrophotography and processes for making the same |
US20060003242A1 (en) * | 2004-07-01 | 2006-01-05 | Samsung Electronics Co., Ltd. | Method of making coating composition for producing single layered photosensitive layer by using homogenizer |
JP2008001827A (en) * | 2006-06-23 | 2008-01-10 | Ricoh Co Ltd | Acrylic acid ester, hydroxy compound, (co)polymer of the acrylic acid ester, electrophotographic photoreceptor using the same, image forming method, image forming apparatus, and process cartridge for image forming apparatus |
CN102675780A (en) * | 2011-03-09 | 2012-09-19 | 富士施乐株式会社 | Fluorine-containing resin particle dispersion, coating liquid, coating film, molded body, electrophotographic photoreceptor,image forming apparatus, and process cartridge, and preparation method thereof |
US20130137027A1 (en) * | 2011-11-30 | 2013-05-30 | Zhang-Lin Zhou | Charge transport layer for organic photoconductors |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112300689A (en) * | 2020-11-11 | 2021-02-02 | 湖南哲龙科技有限公司 | Coating formula for improving wear resistance of UV (ultraviolet) photocureable coating |
CN112457765A (en) * | 2020-11-19 | 2021-03-09 | 湖南哲龙科技有限公司 | Solvent-free photoelectric semiconductor coating formula |
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