CN109484814A - A kind of film automatically supplies positioning device and method - Google Patents
A kind of film automatically supplies positioning device and method Download PDFInfo
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- CN109484814A CN109484814A CN201811652843.4A CN201811652843A CN109484814A CN 109484814 A CN109484814 A CN 109484814A CN 201811652843 A CN201811652843 A CN 201811652843A CN 109484814 A CN109484814 A CN 109484814A
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- gripping conveyor
- station
- positioning
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- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 70
- 238000012545 processing Methods 0.000 claims abstract description 29
- 238000012546 transfer Methods 0.000 claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims abstract description 22
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 230000008054 signal transmission Effects 0.000 claims description 8
- 239000003292 glue Substances 0.000 claims description 7
- 238000010008 shearing Methods 0.000 claims description 7
- 230000004807 localization Effects 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 238000004080 punching Methods 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000012790 confirmation Methods 0.000 claims description 5
- 230000004888 barrier function Effects 0.000 claims description 3
- 238000010586 diagram Methods 0.000 claims description 3
- 238000004513 sizing Methods 0.000 claims description 3
- 230000000052 comparative effect Effects 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims 1
- 206010000372 Accident at work Diseases 0.000 abstract description 4
- BVPWJMCABCPUQY-UHFFFAOYSA-N 4-amino-5-chloro-2-methoxy-N-[1-(phenylmethyl)-4-piperidinyl]benzamide Chemical compound COC1=CC(N)=C(Cl)C=C1C(=O)NC1CCN(CC=2C=CC=CC=2)CC1 BVPWJMCABCPUQY-UHFFFAOYSA-N 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000017105 transposition Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003384 imaging method Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/041—Camera
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Feeding Of Articles By Means Other Than Belts Or Rollers (AREA)
Abstract
The invention belongs to the feedway technical field of film, discloses a kind of film and automatically supply positioning device and method.The device includes X to film transport trolley, two axis films positioning image transmission, four axis film gripping conveyor structures, film secondary image positioning mechanism, double-station film transfer mechanism, three axis film gripping conveyor structures, press machine, signal processing system and control system;Wherein, the X is to film transport trolley, the film secondary image positioning mechanism, the double-station film transfer mechanism, the film cutting mechanism and the press machine are from left to right successively arranged, the two axis film positioning image transmission is movably mounted to the X to the top of film transport trolley, the four axis film gripping conveyor structure is movably mounted to the X to the top of film transport trolley and the film secondary image positioning mechanism, the three axis film gripping conveyor structure is movably mounted to above the double-station film transfer mechanism and the press machine.The device and method working strength is small, human cost is low, does not easily cause industrial accident.
Description
Technical field
The present invention relates to the feedway of film, in particular to a kind of film automatically supplies positioning device and method.
Background technique
After the completion of film is vulcanized by previous process, by being manually cut into 3 parts, is operated by artificial loading and carries out punching press,
This process needs 2 worker operations, and great work intensity, human cost is high, and product quality, by manually guaranteeing, there are uncertain
Property, energy wants high concentration when manual working, careless slightly, be easy to cause industrial accident.China labor shortage, recruitment at
This raising promotes enterprise to improve production technology, improves Mechanization Level, the dependence to labour is reduced, as people are to work
The raising of environmental requirement, the need of work of the mal-conditions such as high-risk, toxic, high temperature have robot and intelligence equipment gradually to substitute.
Therefore it provides a kind of working strength is small, human cost is low, the film of industrial accident is not easily caused to automatically supply positioning device and side
Method is of great significance.
Summary of the invention
In order to solve after film in the prior art vulcanization to great work intensity existing for stamping procedure, human cost height with
And the technical problems such as industrial accident are be easy to cause, the present invention provides a kind of films to automatically supply positioning device.
In order to solve the above-mentioned technical problem, the invention adopts the following technical scheme:
A kind of film automatically supplies positioning device, including X positions image transmitting machine to film transport trolley, two axis films
Structure, four axis film gripping conveyor structures, film secondary image positioning mechanism, double-station film transfer mechanism, the crawl of three axis films
Conveying mechanism, press machine, signal processing system and control system;The X is fixed to film transport trolley, the film secondary image
Position mechanism, the double-station film transfer mechanism and the press machine are from left to right successively arranged, the two axis film positioning figure
As transmission mechanism is movably mounted to the X to the top of film transport trolley, the four axis film gripping conveyor structure is removable
It is dynamic to be mounted on the X to the top of film transport trolley and the film secondary image positioning mechanism, and can be in the glue
It is moved between piece transport trolley and the double-station film transfer mechanism, the three axis film gripping conveyor structure removable installation
Above the double-station film transfer mechanism and the press machine, and can be in the double-station film transfer mechanism and institute
It states and is moved between press machine, the double-station film transfer mechanism is equipped with film cutting mechanism, is equipped with two axis in the press machine
Film smoothes out fixed device;Two axis film positioning image transmission, the film secondary image positioning mechanism respectively with
Signal processing system electrical connection, the X are grabbed to film transport trolley, four axis film gripping conveyor structures, the three axis film
Conveying mechanism is electrically connected to the control system respectively, and the signal processing system is electrically connected with the control system.
Two axis (X-axis+Z axis) film positions image transmission, for carrying out the position of taken film at picture signal
Reason;
Four axis (X-axis+Y-axis+Z axis+rotary shaft) film gripping conveyor structure is delivered to for taken film to be carried out crawl
Film secondary image positioning mechanism;
Three axis (X-axis+Y-axis+Z axis) film gripping conveyor structure, for grabbing the film after conveying shearing, while by punching press
Clast washes away on machine, and anti-film of spraying water in passing is adhered.
Two axis (X-axis+Z axis) film smoothes out fixed device, smoothes out film positioning.
Two axis film provided by the invention positions image transmission, using the Polaroid system of 3D vision, automatic identification
It needs to convey the position of film, guarantees that four axis film gripping conveyor structures can accurately grab film out of transport trolley;This hair
The film secondary image positioning mechanism of bright offer uses 3D vision secondary imaging system, guarantees the precision of tooling on film;Pass through
High-precision laser range-finding carries out film position detection, guarantees shooting in field depth.
It further includes Y-direction film transport trolley that film provided by the invention, which automatically supplies positioning device,;Film transport trolley without
Material alarm, is driven by servo motor, realizes the transposition of film transport trolley.
Preferably, the X is respectively mounted conveying to film transport trolley, Y-direction film transport trolley lower section.
Preferably, the two axis film positions image transmission, the four axis film gripping conveyor structure, described three
Axis film gripping conveyor structure is driven by servo motor.
Preferably, the four axis film gripping conveyor structure, the three axis film gripping conveyor structure all have crawl
The sucker of film.
It is driven preferably, the two axis film smoothes out fixed device by cylinder.
Preferably, it further includes safety barrier that film provided by the invention, which automatically supplies positioning device,.
The present invention also provides a kind of films to automatically supply localization method, comprising the following steps:
S1, film transported to designated position, obtain taken film image signal, and picture signal is sent at signal
Reason system;
S2, transmit a signal to control system, the control system control after signal processing system processing picture signal
Glue piece grabbing device grabs film;
S3, after crawl film device crawl film by film transport to designated position, obtain picture signal again, and
Picture signal is sent to signal processing system again;
S4, treated picture signal and double-station information is subjected to confirmation comparison, and comparative information is fed back into control
System, control film grabbing device crawl film are simultaneously delivered to accurate station, after film is sheared;
S5, by the template of the film transport after shearing to press machine, and film is smoothed out and is fixed, photographic film stamping at
Type.
Preferably, the present invention also provides film automatically supply localization method, specifically include following steps,
S1, using X to film transport trolley by film transport to two axis films positioning image transmission below, described two
Axis film positions image transmission and obtains film image signal, and image signal transmission is to signal processing system;
S2, transmit signals to control system after signal processing system processing picture signal, the control system to
Four axis film gripping conveyor structures transmit signal, and control four axis film gripping conveyor structures and grab film;
S3, the four axis film gripping conveyor structure is by film transport to film secondary image positioning mechanism, the film
Secondary image positioning mechanism obtains film image signal, and image signal transmission is to the signal processing system;
S4, the position in treated picture signal and double-station film transfer mechanism template is subjected to confirmation comparison, will
Information is transferred to control system after comparison, and the control system controls four axis film conveying mechanisms and grabs film transport to accurate work
Position, rear film cutting mechanism shear film;
S5, three axis film gripping conveyor structures crawl shearing after film transport to press machine near, around press machine
Edge grinding sizing material blow away, and anti-film of spraying water is adhered, and three axis film gripping conveyor structures are by film transport to the punching press later
In the template of machine, two axis films smooth out fixed device and smooth out and fix film, press machine stamping rubber sheetmolding.
Compared with prior art, a kind of film provided by the invention automatically supplies positioning device and method, be primarily present with
Lower advantage, one, use automatic conveying film trolley, no material alarm replaces material frame automatically, guarantees to produce continuous operation;Two, originally
Patent of invention uses the Polaroid system of 3D vision, and automatic identification needs to convey the position of film, guarantees that the crawl of four axis films is defeated
Send mechanism that can accurately grab film out of transport trolley;Three, the invention patent uses 3D vision secondary imaging system, automatic to know
It does not need to convey the position of film, guarantees that film is accurately transported to double-station film drag-over unit by four axis film gripping conveyor structures
The accurate template position of structure waits shearing;Four, double-station film transfer mechanism, Alternating Transportation film are sheared, and work is improved
Efficiency controls product quality from source;Five, the crawl of three axis film gripping conveyor structure solids, conveying film station, crawl are cut
Film after cutting is sent to press machine, while spraying the clast of press machine, and anti-film of spraying water is adhered;Six, increase film to smooth out admittedly
Determine device, film is accurately positioned in press machine template, carry out stamping process, guarantees quickly and efficiently to stamp out qualification
Product.
Detailed description of the invention
Fig. 1 is the structural schematic diagram that film automatically supplies positioning device;
Fig. 2 is the rearview that film automatically supplies positioning device;
Fig. 3 is the flow diagram that film automatically supplies localization method.
Specific embodiment
The invention discloses a kind of films to automatically supply positioning device and method, and those skilled in the art can use for reference herein
Content, is suitably modified technological parameter or components are realized.In particular, it should be pointed out that all similar substitutions and modifications are to ability
It is it will be apparent that they are considered as including in the present invention for field technique personnel.Method and application of the invention is
Through being described by preferred embodiment, related personnel obviously can not depart from the content of present invention, in spirit and scope to this
Methods and applications described in text are modified or appropriate changes and combinations, carry out implementation and application the technology of the present invention.
Embodiment 1
A kind of film automatically supplies positioning device, including X is to film transport trolley 2, Y-direction film transport trolley, two axis glue
Piece positions image transmission 5, four axis film gripping conveyor structures 6, film secondary image positioning mechanism 7, double-station film and moves
Send mechanism 8, three axis film gripping conveyor structures 10, press machine 11, signal processing system 13, control system 14 and safety barrier 1;
The X is to film transport trolley 2, the film secondary image positioning mechanism 7, the double-station film transfer mechanism 8 and described
Press machine 11 is from left to right successively arranged, and the X is respectively mounted defeated to film transport trolley 2, Y-direction film transport trolley lower section
Sending guide rail 4, the two axis film positioning image transmission 5 is movably mounted to the X to the top of film transport trolley 2,
It is fixed to film transport trolley 2 and the film secondary image that the four axis film gripping conveyor structure 6 is movably mounted to the X
The top of position mechanism 7, and can be moved between the film transport trolley 2 and the double-station film transfer mechanism 7, institute
Three axis film gripping conveyor structures 10 are stated to be movably mounted on the double-station film transfer mechanism 8 and the press machine 11
Side, and can be moved between the double-station film transfer mechanism 8 and the press machine 11, the double-station film transfer
Mechanism 8 is equipped with film cutting mechanism 9, and two axis films are equipped in the press machine and smooth out fixed device 12;The two axis film is fixed
Bit image transmission mechanism 5, the film secondary image positioning mechanism 7 are electrically connected with signal processing system 13 respectively, and the X is to glue
Piece transport trolley 2, four axis film gripping conveyor structures 6, the three axis film gripping conveyor structure 10 respectively with control system 14
Electrical connection, the signal processing system 13 are electrically connected with the control system 14.
The two axis film positioning image transmission, the four axis film gripping conveyor structure, the three axis film are grabbed
Conveying mechanism is taken to drive by servo motor;The four axis film gripping conveyor structure, the three axis film gripping conveyor
Structure all has the sucker of crawl film;The two axis film smoothes out fixed device and is driven by cylinder.
Embodiment 2
As shown in figure 3, to automatically supply localization method specific as follows for a kind of film:
S1, using X to film transport trolley by film transport to two axis films positioning image transmission below, described two
Axis film positions image transmission and obtains film image signal, and image signal transmission is to signal processing system;
S2, transmit signals to control system after signal processing system processing picture signal, the control system to
Four axis film gripping conveyor structures transmit signal, and control four axis film gripping conveyor structures and grab film;
S3, the four axis film gripping conveyor structure is by film transport to film secondary image positioning mechanism, the film
Secondary image positioning mechanism obtains film image signal, and image signal transmission is to the signal processing system;
S4, the position in treated picture signal and double-station film transfer mechanism template is subjected to confirmation comparison, will
Information is transferred to control system after comparison, and the control system controls four axis film conveying mechanisms and grabs film transport to accurate work
Position, rear film cutting mechanism shear film;
S5, three axis film gripping conveyor structures crawl shearing after film transport to press machine near, around press machine
Edge grinding sizing material blow away, and anti-film of spraying water is adhered, and three axis film gripping conveyor structures are by film transport to the punching press later
In the template of machine, two axis films smooth out fixed device and smooth out and fix film, press machine stamping rubber sheetmolding.
More specifically, X automatically moves transposition to Y-direction film transport trolley reception control signal, passes through servo motor
The transposition of film transport trolley is realized in driving;Two axis films positioning image transmission is moved on film by X-axis servo-system
Side, Z axis servo-system are moved near film, are positioned by vision detection system automatic camera, image signal transmission to control
System;Two axis films positioning image transmission is displaced from by X-axis servo-system, and four axis film grasping systems pass through X-axis
It is moved to Y-axis, Z axis servo-system and needs to grab film position, film is grabbed by sucker, it is fixed to be transported to film secondary image
Position mechanism, puts down film, positioning of taking pictures, and image signal transmission is compared to control system with double-station die Board position, control system
System four axis film grasping systems of control crawl film finely tunes film position, is transported to double-station template by rotating servo motor
Position;Double-station die Board position passes through servo-system automatic position-changing, meanwhile, film cutting mechanism shears film to appropriate samples;
Three axis film gripping conveyor structures grab film by sucker, accurately convey film by X-axis, Y-axis and three axis servo-system of Z axis
To press machine template, the clast in press machine template is blown away by air, and spray water, conveying film to press machine template
On accurate location, three axis film transport system returns;Film smoothes out fixed device by X-axis and Z axis cylinder driver, smoothes out
On film and fixed form;Film floating device return, press machine punching press film to finished product are completed.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered
It is considered as protection scope of the present invention.
Claims (9)
1. a kind of film automatically supplies positioning device, which is characterized in that scheme including X to film transport trolley, the positioning of two axis films
As transmission mechanism, four axis film gripping conveyor structures, film secondary image positioning mechanism, double-station film transfer mechanism, three axis
Film gripping conveyor structure, press machine, signal processing system and control system;Wherein, the X is to film transport trolley, described
Film secondary image positioning mechanism, the double-station film transfer mechanism and the press machine are from left to right successively arranged, described
Two axis films positioning image transmission is movably mounted to the X to the top of film transport trolley, and the four axis film is grabbed
Conveying mechanism is taken to be movably mounted to the X to the top of film transport trolley and the film secondary image positioning mechanism, and
And it can be moved between the film transport trolley and the double-station film transfer mechanism, the three axis film crawl conveying
Mechanism is movably mounted to above the double-station film transfer mechanism and the press machine, and can be in the double-station glue
It is moved between piece transfer mechanism and the press machine, the double-station film transfer mechanism is equipped with film cutting mechanism, the punching
It is equipped with two axis films in press and smoothes out fixed device;The two axis film positions image transmission, the film secondary image
Positioning mechanism is electrically connected with signal processing system respectively, and the X is to film transport trolley, four axis film gripping conveyor structures, institute
It states three axis film gripping conveyor structures to be electrically connected to the control system respectively, the signal processing system is electrically connected with the control system
It connects.
2. film as described in claim 1 automatically supplies positioning device, which is characterized in that further include Y-direction film transport trolley.
3. film as claimed in claim 1 or 2 automatically supplies positioning device, it is characterised in that: the X is small to film transport
Conveying is respectively mounted below vehicle, the Y-direction film transport trolley.
4. film as described in claim 1 automatically supplies positioning device, which is characterized in that the two axis film positioning image passes
Transfer mechanism, the four axis film gripping conveyor structure, the three axis film gripping conveyor structure are driven by servo motor.
5. film as described in claim 1 automatically supplies positioning device, which is characterized in that the four axis film gripping conveyor
Structure, the three axis film gripping conveyor structure all have the sucker of crawl film.
6. film as described in claim 1 automatically supplies positioning device, which is characterized in that the two axis film smoothes out fixed dress
It sets and is driven by cylinder.
7. film as described in claim 1 automatically supplies positioning device, which is characterized in that further include safety barrier.
8. a kind of film automatically supplies localization method, it is characterised in that: the following steps are included:
S1, film transported to designated position, obtain taken film image signal, and picture signal is sent to signal processing system
System;
S2, transmit a signal to control system after signal processing system processing picture signal, the control system controls film
Grabbing device grabs film;
S3, after crawl film device crawl film by film transport to designated position, obtain picture signal again, and again
Picture signal is sent to signal processing system;
S4, treated picture signal and double-station information is subjected to confirmation comparison, and comparative information is fed back into control system,
It controls film grabbing device crawl film and is simultaneously delivered to accurate station, after film is sheared;
S5, by the template of the film transport after shearing to press machine, and film is smoothed out and is fixed, photographic film stamping molding.
9. film as claimed in claim 8 automatically supplies localization method, it is characterised in that: following steps are specifically included,
S1, using X to film transport trolley by film transport to two axis films positioning image transmission below, the two axis glue
Piece positions image transmission and obtains film image signal, and image signal transmission is to signal processing system;
S2, transmit signals to control system after signal processing system processing picture signal, the control system is to four axis glue
Piece gripping conveyor structure transmits signal, and controls four axis film gripping conveyor structures and grab film;
S3, the four axis film gripping conveyor structure is by film transport to film secondary image positioning mechanism, the film quadratic diagram
As positioning mechanism obtains film image signal, and image signal transmission is to the signal processing system;
S4, the position in treated picture signal and double-station film transfer mechanism template is subjected to confirmation comparison, after comparison
Information is transferred to control system, and the control system controls four axis film conveying mechanisms and grabs film transport to accurate station, after
Film cutting mechanism shears film;
S5, three axis film gripping conveyor structures crawl shearing after film transport to press machine near, by the edge grinding around press machine
Sizing material is blown away, and anti-film of spraying water is adhered, and three axis film gripping conveyor structures are by film transport to the mould of the press machine later
On plate, two axis films smooth out fixed device and smooth out and fix film, press machine stamping rubber sheetmolding.
Priority Applications (1)
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CN201811652843.4A CN109484814A (en) | 2018-12-29 | 2018-12-29 | A kind of film automatically supplies positioning device and method |
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CN201811652843.4A CN109484814A (en) | 2018-12-29 | 2018-12-29 | A kind of film automatically supplies positioning device and method |
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---|---|---|---|---|
CN110171027A (en) * | 2019-05-27 | 2019-08-27 | 青岛力汇科技有限公司 | A kind of blob of viscose cuts glue meausring apparatus and method automatically |
CN110171027B (en) * | 2019-05-27 | 2024-04-16 | 青岛力汇科技有限公司 | Automatic glue cutting and weighing device and method for glue blocks |
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