CN109484814A - A kind of film automatically supplies positioning device and method - Google Patents

A kind of film automatically supplies positioning device and method Download PDF

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Publication number
CN109484814A
CN109484814A CN201811652843.4A CN201811652843A CN109484814A CN 109484814 A CN109484814 A CN 109484814A CN 201811652843 A CN201811652843 A CN 201811652843A CN 109484814 A CN109484814 A CN 109484814A
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CN
China
Prior art keywords
film
axis
gripping conveyor
station
positioning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811652843.4A
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Chinese (zh)
Inventor
何建民
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qingdao Lihui Technology Co Ltd
Original Assignee
Qingdao Lihui Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Qingdao Lihui Technology Co Ltd filed Critical Qingdao Lihui Technology Co Ltd
Priority to CN201811652843.4A priority Critical patent/CN109484814A/en
Publication of CN109484814A publication Critical patent/CN109484814A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04Detection means
    • B65G2203/041Camera

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Feeding Of Articles By Means Other Than Belts Or Rollers (AREA)

Abstract

The invention belongs to the feedway technical field of film, discloses a kind of film and automatically supply positioning device and method.The device includes X to film transport trolley, two axis films positioning image transmission, four axis film gripping conveyor structures, film secondary image positioning mechanism, double-station film transfer mechanism, three axis film gripping conveyor structures, press machine, signal processing system and control system;Wherein, the X is to film transport trolley, the film secondary image positioning mechanism, the double-station film transfer mechanism, the film cutting mechanism and the press machine are from left to right successively arranged, the two axis film positioning image transmission is movably mounted to the X to the top of film transport trolley, the four axis film gripping conveyor structure is movably mounted to the X to the top of film transport trolley and the film secondary image positioning mechanism, the three axis film gripping conveyor structure is movably mounted to above the double-station film transfer mechanism and the press machine.The device and method working strength is small, human cost is low, does not easily cause industrial accident.

Description

A kind of film automatically supplies positioning device and method
Technical field
The present invention relates to the feedway of film, in particular to a kind of film automatically supplies positioning device and method.
Background technique
After the completion of film is vulcanized by previous process, by being manually cut into 3 parts, is operated by artificial loading and carries out punching press, This process needs 2 worker operations, and great work intensity, human cost is high, and product quality, by manually guaranteeing, there are uncertain Property, energy wants high concentration when manual working, careless slightly, be easy to cause industrial accident.China labor shortage, recruitment at This raising promotes enterprise to improve production technology, improves Mechanization Level, the dependence to labour is reduced, as people are to work The raising of environmental requirement, the need of work of the mal-conditions such as high-risk, toxic, high temperature have robot and intelligence equipment gradually to substitute. Therefore it provides a kind of working strength is small, human cost is low, the film of industrial accident is not easily caused to automatically supply positioning device and side Method is of great significance.
Summary of the invention
In order to solve after film in the prior art vulcanization to great work intensity existing for stamping procedure, human cost height with And the technical problems such as industrial accident are be easy to cause, the present invention provides a kind of films to automatically supply positioning device.
In order to solve the above-mentioned technical problem, the invention adopts the following technical scheme:
A kind of film automatically supplies positioning device, including X positions image transmitting machine to film transport trolley, two axis films Structure, four axis film gripping conveyor structures, film secondary image positioning mechanism, double-station film transfer mechanism, the crawl of three axis films Conveying mechanism, press machine, signal processing system and control system;The X is fixed to film transport trolley, the film secondary image Position mechanism, the double-station film transfer mechanism and the press machine are from left to right successively arranged, the two axis film positioning figure As transmission mechanism is movably mounted to the X to the top of film transport trolley, the four axis film gripping conveyor structure is removable It is dynamic to be mounted on the X to the top of film transport trolley and the film secondary image positioning mechanism, and can be in the glue It is moved between piece transport trolley and the double-station film transfer mechanism, the three axis film gripping conveyor structure removable installation Above the double-station film transfer mechanism and the press machine, and can be in the double-station film transfer mechanism and institute It states and is moved between press machine, the double-station film transfer mechanism is equipped with film cutting mechanism, is equipped with two axis in the press machine Film smoothes out fixed device;Two axis film positioning image transmission, the film secondary image positioning mechanism respectively with Signal processing system electrical connection, the X are grabbed to film transport trolley, four axis film gripping conveyor structures, the three axis film Conveying mechanism is electrically connected to the control system respectively, and the signal processing system is electrically connected with the control system.
Two axis (X-axis+Z axis) film positions image transmission, for carrying out the position of taken film at picture signal Reason;
Four axis (X-axis+Y-axis+Z axis+rotary shaft) film gripping conveyor structure is delivered to for taken film to be carried out crawl Film secondary image positioning mechanism;
Three axis (X-axis+Y-axis+Z axis) film gripping conveyor structure, for grabbing the film after conveying shearing, while by punching press Clast washes away on machine, and anti-film of spraying water in passing is adhered.
Two axis (X-axis+Z axis) film smoothes out fixed device, smoothes out film positioning.
Two axis film provided by the invention positions image transmission, using the Polaroid system of 3D vision, automatic identification It needs to convey the position of film, guarantees that four axis film gripping conveyor structures can accurately grab film out of transport trolley;This hair The film secondary image positioning mechanism of bright offer uses 3D vision secondary imaging system, guarantees the precision of tooling on film;Pass through High-precision laser range-finding carries out film position detection, guarantees shooting in field depth.
It further includes Y-direction film transport trolley that film provided by the invention, which automatically supplies positioning device,;Film transport trolley without Material alarm, is driven by servo motor, realizes the transposition of film transport trolley.
Preferably, the X is respectively mounted conveying to film transport trolley, Y-direction film transport trolley lower section.
Preferably, the two axis film positions image transmission, the four axis film gripping conveyor structure, described three Axis film gripping conveyor structure is driven by servo motor.
Preferably, the four axis film gripping conveyor structure, the three axis film gripping conveyor structure all have crawl The sucker of film.
It is driven preferably, the two axis film smoothes out fixed device by cylinder.
Preferably, it further includes safety barrier that film provided by the invention, which automatically supplies positioning device,.
The present invention also provides a kind of films to automatically supply localization method, comprising the following steps:
S1, film transported to designated position, obtain taken film image signal, and picture signal is sent at signal Reason system;
S2, transmit a signal to control system, the control system control after signal processing system processing picture signal Glue piece grabbing device grabs film;
S3, after crawl film device crawl film by film transport to designated position, obtain picture signal again, and Picture signal is sent to signal processing system again;
S4, treated picture signal and double-station information is subjected to confirmation comparison, and comparative information is fed back into control System, control film grabbing device crawl film are simultaneously delivered to accurate station, after film is sheared;
S5, by the template of the film transport after shearing to press machine, and film is smoothed out and is fixed, photographic film stamping at Type.
Preferably, the present invention also provides film automatically supply localization method, specifically include following steps,
S1, using X to film transport trolley by film transport to two axis films positioning image transmission below, described two Axis film positions image transmission and obtains film image signal, and image signal transmission is to signal processing system;
S2, transmit signals to control system after signal processing system processing picture signal, the control system to Four axis film gripping conveyor structures transmit signal, and control four axis film gripping conveyor structures and grab film;
S3, the four axis film gripping conveyor structure is by film transport to film secondary image positioning mechanism, the film Secondary image positioning mechanism obtains film image signal, and image signal transmission is to the signal processing system;
S4, the position in treated picture signal and double-station film transfer mechanism template is subjected to confirmation comparison, will Information is transferred to control system after comparison, and the control system controls four axis film conveying mechanisms and grabs film transport to accurate work Position, rear film cutting mechanism shear film;
S5, three axis film gripping conveyor structures crawl shearing after film transport to press machine near, around press machine Edge grinding sizing material blow away, and anti-film of spraying water is adhered, and three axis film gripping conveyor structures are by film transport to the punching press later In the template of machine, two axis films smooth out fixed device and smooth out and fix film, press machine stamping rubber sheetmolding.
Compared with prior art, a kind of film provided by the invention automatically supplies positioning device and method, be primarily present with Lower advantage, one, use automatic conveying film trolley, no material alarm replaces material frame automatically, guarantees to produce continuous operation;Two, originally Patent of invention uses the Polaroid system of 3D vision, and automatic identification needs to convey the position of film, guarantees that the crawl of four axis films is defeated Send mechanism that can accurately grab film out of transport trolley;Three, the invention patent uses 3D vision secondary imaging system, automatic to know It does not need to convey the position of film, guarantees that film is accurately transported to double-station film drag-over unit by four axis film gripping conveyor structures The accurate template position of structure waits shearing;Four, double-station film transfer mechanism, Alternating Transportation film are sheared, and work is improved Efficiency controls product quality from source;Five, the crawl of three axis film gripping conveyor structure solids, conveying film station, crawl are cut Film after cutting is sent to press machine, while spraying the clast of press machine, and anti-film of spraying water is adhered;Six, increase film to smooth out admittedly Determine device, film is accurately positioned in press machine template, carry out stamping process, guarantees quickly and efficiently to stamp out qualification Product.
Detailed description of the invention
Fig. 1 is the structural schematic diagram that film automatically supplies positioning device;
Fig. 2 is the rearview that film automatically supplies positioning device;
Fig. 3 is the flow diagram that film automatically supplies localization method.
Specific embodiment
The invention discloses a kind of films to automatically supply positioning device and method, and those skilled in the art can use for reference herein Content, is suitably modified technological parameter or components are realized.In particular, it should be pointed out that all similar substitutions and modifications are to ability It is it will be apparent that they are considered as including in the present invention for field technique personnel.Method and application of the invention is Through being described by preferred embodiment, related personnel obviously can not depart from the content of present invention, in spirit and scope to this Methods and applications described in text are modified or appropriate changes and combinations, carry out implementation and application the technology of the present invention.
Embodiment 1
A kind of film automatically supplies positioning device, including X is to film transport trolley 2, Y-direction film transport trolley, two axis glue Piece positions image transmission 5, four axis film gripping conveyor structures 6, film secondary image positioning mechanism 7, double-station film and moves Send mechanism 8, three axis film gripping conveyor structures 10, press machine 11, signal processing system 13, control system 14 and safety barrier 1; The X is to film transport trolley 2, the film secondary image positioning mechanism 7, the double-station film transfer mechanism 8 and described Press machine 11 is from left to right successively arranged, and the X is respectively mounted defeated to film transport trolley 2, Y-direction film transport trolley lower section Sending guide rail 4, the two axis film positioning image transmission 5 is movably mounted to the X to the top of film transport trolley 2, It is fixed to film transport trolley 2 and the film secondary image that the four axis film gripping conveyor structure 6 is movably mounted to the X The top of position mechanism 7, and can be moved between the film transport trolley 2 and the double-station film transfer mechanism 7, institute Three axis film gripping conveyor structures 10 are stated to be movably mounted on the double-station film transfer mechanism 8 and the press machine 11 Side, and can be moved between the double-station film transfer mechanism 8 and the press machine 11, the double-station film transfer Mechanism 8 is equipped with film cutting mechanism 9, and two axis films are equipped in the press machine and smooth out fixed device 12;The two axis film is fixed Bit image transmission mechanism 5, the film secondary image positioning mechanism 7 are electrically connected with signal processing system 13 respectively, and the X is to glue Piece transport trolley 2, four axis film gripping conveyor structures 6, the three axis film gripping conveyor structure 10 respectively with control system 14 Electrical connection, the signal processing system 13 are electrically connected with the control system 14.
The two axis film positioning image transmission, the four axis film gripping conveyor structure, the three axis film are grabbed Conveying mechanism is taken to drive by servo motor;The four axis film gripping conveyor structure, the three axis film gripping conveyor Structure all has the sucker of crawl film;The two axis film smoothes out fixed device and is driven by cylinder.
Embodiment 2
As shown in figure 3, to automatically supply localization method specific as follows for a kind of film:
S1, using X to film transport trolley by film transport to two axis films positioning image transmission below, described two Axis film positions image transmission and obtains film image signal, and image signal transmission is to signal processing system;
S2, transmit signals to control system after signal processing system processing picture signal, the control system to Four axis film gripping conveyor structures transmit signal, and control four axis film gripping conveyor structures and grab film;
S3, the four axis film gripping conveyor structure is by film transport to film secondary image positioning mechanism, the film Secondary image positioning mechanism obtains film image signal, and image signal transmission is to the signal processing system;
S4, the position in treated picture signal and double-station film transfer mechanism template is subjected to confirmation comparison, will Information is transferred to control system after comparison, and the control system controls four axis film conveying mechanisms and grabs film transport to accurate work Position, rear film cutting mechanism shear film;
S5, three axis film gripping conveyor structures crawl shearing after film transport to press machine near, around press machine Edge grinding sizing material blow away, and anti-film of spraying water is adhered, and three axis film gripping conveyor structures are by film transport to the punching press later In the template of machine, two axis films smooth out fixed device and smooth out and fix film, press machine stamping rubber sheetmolding.
More specifically, X automatically moves transposition to Y-direction film transport trolley reception control signal, passes through servo motor The transposition of film transport trolley is realized in driving;Two axis films positioning image transmission is moved on film by X-axis servo-system Side, Z axis servo-system are moved near film, are positioned by vision detection system automatic camera, image signal transmission to control System;Two axis films positioning image transmission is displaced from by X-axis servo-system, and four axis film grasping systems pass through X-axis It is moved to Y-axis, Z axis servo-system and needs to grab film position, film is grabbed by sucker, it is fixed to be transported to film secondary image Position mechanism, puts down film, positioning of taking pictures, and image signal transmission is compared to control system with double-station die Board position, control system System four axis film grasping systems of control crawl film finely tunes film position, is transported to double-station template by rotating servo motor Position;Double-station die Board position passes through servo-system automatic position-changing, meanwhile, film cutting mechanism shears film to appropriate samples; Three axis film gripping conveyor structures grab film by sucker, accurately convey film by X-axis, Y-axis and three axis servo-system of Z axis To press machine template, the clast in press machine template is blown away by air, and spray water, conveying film to press machine template On accurate location, three axis film transport system returns;Film smoothes out fixed device by X-axis and Z axis cylinder driver, smoothes out On film and fixed form;Film floating device return, press machine punching press film to finished product are completed.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered It is considered as protection scope of the present invention.

Claims (9)

1. a kind of film automatically supplies positioning device, which is characterized in that scheme including X to film transport trolley, the positioning of two axis films As transmission mechanism, four axis film gripping conveyor structures, film secondary image positioning mechanism, double-station film transfer mechanism, three axis Film gripping conveyor structure, press machine, signal processing system and control system;Wherein, the X is to film transport trolley, described Film secondary image positioning mechanism, the double-station film transfer mechanism and the press machine are from left to right successively arranged, described Two axis films positioning image transmission is movably mounted to the X to the top of film transport trolley, and the four axis film is grabbed Conveying mechanism is taken to be movably mounted to the X to the top of film transport trolley and the film secondary image positioning mechanism, and And it can be moved between the film transport trolley and the double-station film transfer mechanism, the three axis film crawl conveying Mechanism is movably mounted to above the double-station film transfer mechanism and the press machine, and can be in the double-station glue It is moved between piece transfer mechanism and the press machine, the double-station film transfer mechanism is equipped with film cutting mechanism, the punching It is equipped with two axis films in press and smoothes out fixed device;The two axis film positions image transmission, the film secondary image Positioning mechanism is electrically connected with signal processing system respectively, and the X is to film transport trolley, four axis film gripping conveyor structures, institute It states three axis film gripping conveyor structures to be electrically connected to the control system respectively, the signal processing system is electrically connected with the control system It connects.
2. film as described in claim 1 automatically supplies positioning device, which is characterized in that further include Y-direction film transport trolley.
3. film as claimed in claim 1 or 2 automatically supplies positioning device, it is characterised in that: the X is small to film transport Conveying is respectively mounted below vehicle, the Y-direction film transport trolley.
4. film as described in claim 1 automatically supplies positioning device, which is characterized in that the two axis film positioning image passes Transfer mechanism, the four axis film gripping conveyor structure, the three axis film gripping conveyor structure are driven by servo motor.
5. film as described in claim 1 automatically supplies positioning device, which is characterized in that the four axis film gripping conveyor Structure, the three axis film gripping conveyor structure all have the sucker of crawl film.
6. film as described in claim 1 automatically supplies positioning device, which is characterized in that the two axis film smoothes out fixed dress It sets and is driven by cylinder.
7. film as described in claim 1 automatically supplies positioning device, which is characterized in that further include safety barrier.
8. a kind of film automatically supplies localization method, it is characterised in that: the following steps are included:
S1, film transported to designated position, obtain taken film image signal, and picture signal is sent to signal processing system System;
S2, transmit a signal to control system after signal processing system processing picture signal, the control system controls film Grabbing device grabs film;
S3, after crawl film device crawl film by film transport to designated position, obtain picture signal again, and again Picture signal is sent to signal processing system;
S4, treated picture signal and double-station information is subjected to confirmation comparison, and comparative information is fed back into control system, It controls film grabbing device crawl film and is simultaneously delivered to accurate station, after film is sheared;
S5, by the template of the film transport after shearing to press machine, and film is smoothed out and is fixed, photographic film stamping molding.
9. film as claimed in claim 8 automatically supplies localization method, it is characterised in that: following steps are specifically included,
S1, using X to film transport trolley by film transport to two axis films positioning image transmission below, the two axis glue Piece positions image transmission and obtains film image signal, and image signal transmission is to signal processing system;
S2, transmit signals to control system after signal processing system processing picture signal, the control system is to four axis glue Piece gripping conveyor structure transmits signal, and controls four axis film gripping conveyor structures and grab film;
S3, the four axis film gripping conveyor structure is by film transport to film secondary image positioning mechanism, the film quadratic diagram As positioning mechanism obtains film image signal, and image signal transmission is to the signal processing system;
S4, the position in treated picture signal and double-station film transfer mechanism template is subjected to confirmation comparison, after comparison Information is transferred to control system, and the control system controls four axis film conveying mechanisms and grabs film transport to accurate station, after Film cutting mechanism shears film;
S5, three axis film gripping conveyor structures crawl shearing after film transport to press machine near, by the edge grinding around press machine Sizing material is blown away, and anti-film of spraying water is adhered, and three axis film gripping conveyor structures are by film transport to the mould of the press machine later On plate, two axis films smooth out fixed device and smooth out and fix film, press machine stamping rubber sheetmolding.
CN201811652843.4A 2018-12-29 2018-12-29 A kind of film automatically supplies positioning device and method Pending CN109484814A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811652843.4A CN109484814A (en) 2018-12-29 2018-12-29 A kind of film automatically supplies positioning device and method

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Application Number Priority Date Filing Date Title
CN201811652843.4A CN109484814A (en) 2018-12-29 2018-12-29 A kind of film automatically supplies positioning device and method

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CN109484814A true CN109484814A (en) 2019-03-19

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110171027A (en) * 2019-05-27 2019-08-27 青岛力汇科技有限公司 A kind of blob of viscose cuts glue meausring apparatus and method automatically

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CN104942178A (en) * 2015-06-17 2015-09-30 张三义 Automatic packing system in full-component press line end and method
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CN107718092A (en) * 2017-10-30 2018-02-23 山东省药用玻璃股份有限公司 The full-automatic of plug class product removes edge equipment
CN208100503U (en) * 2018-03-02 2018-11-16 东莞市高绮电子有限公司 A kind of automatic positioning press machine cut for sheet
CN209668054U (en) * 2018-12-29 2019-11-22 青岛力汇科技有限公司 A kind of film automatically supplies positioning device

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Publication number Priority date Publication date Assignee Title
CN104942178A (en) * 2015-06-17 2015-09-30 张三义 Automatic packing system in full-component press line end and method
CN105234650A (en) * 2015-11-09 2016-01-13 珠海格力电器股份有限公司 Automatic assembling system of compressor
CN106003455A (en) * 2016-05-24 2016-10-12 苏州工业职业技术学院 Full-automatic control system for rubber sheet cooling of tire factory
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110171027A (en) * 2019-05-27 2019-08-27 青岛力汇科技有限公司 A kind of blob of viscose cuts glue meausring apparatus and method automatically
CN110171027B (en) * 2019-05-27 2024-04-16 青岛力汇科技有限公司 Automatic glue cutting and weighing device and method for glue blocks

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