CN109483334A - A kind of efficient technique for grinding of aero seat foam - Google Patents
A kind of efficient technique for grinding of aero seat foam Download PDFInfo
- Publication number
- CN109483334A CN109483334A CN201811520009.XA CN201811520009A CN109483334A CN 109483334 A CN109483334 A CN 109483334A CN 201811520009 A CN201811520009 A CN 201811520009A CN 109483334 A CN109483334 A CN 109483334A
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- CN
- China
- Prior art keywords
- foam
- grinding
- foam board
- efficient technique
- aero seat
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B7/30—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding plastics
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Polishing Bodies And Polishing Tools (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
The present invention relates to foam grinding technology fields, especially a kind of efficient technique for grinding of aero seat foam, including selection, surface rough grinding, the polishing of surface essence, quick trimming, polishing and coloring treatment manually, the foam technique for grinding is high in machining efficiency, it is high to process safety coefficient, it realizes and also can be good at guaranteeing that the grinding effect of the buffed surface of foam is splendid while efficiently polishing to foam, in polishing, process is simple, convenient for the operation of operator, the requirement of equipment is low, the accuracy of polishing is high, when cutting to foam, notch is small, cutting efficiency is high and small to the damaged condition of foamed plastics, to play a very good protection to foamed material.
Description
Technical field
The present invention relates to foam grinding technology field more particularly to a kind of efficient technique for grinding of aero seat foam.
Background technique
Foamed plastics is a kind of high molecular material formed in solid plastic by bulk gas micropore dispersion, has matter
Gently, the characteristics such as heat-insulated, sound-absorbing, damping, and dielectric properties are better than matrix resin, have many uses, almost various plastics can make
At foamed plastics, foaming has become a key areas in plastic processing.
The process of foam polishing operation in the prior art is too simple, though it can be improved the efficiency of production and processing, when
Processing polish the foam come, is unable to reach required requirement, so as to cause the off quality of product, and safety is low, right
The personal safety of operator has threat, therefore is unfavorable for promoting.
Summary of the invention
It is mentioned above in the background art to solve the invention proposes a kind of efficient technique for grinding of aero seat foam
Problem.
The invention proposes a kind of efficient technique for grinding of aero seat foam, include the following steps:
S1, a length of 1200-1400mm, width are chosen as 600-800mm and the cuboid cystosepiment with a thickness of 40-60mm
Material, and density is in 2.5-3.5kg/m3, dimensional contraction rate is in 0.8-1.5%, water absorption rate 0.6-1.3%；
S2, foam board obtained in S1 is clamped in Jitterbug type sander using fixing piece in Numeric Control Technology
Cooperation under carry out rough grinding, two planes of foam board are carried out with 2-5 polishing repeatedly；
S3, the foam board after roughing in S2 is fixed on the diameter of 3M company production using fixing piece as the low of 20cm
In fast polishing machine, under the cooperation of Numeric Control Technology, two planes of foam board carry out 1-3 polishing repeatedly；
S4, S3 is polished after foam board fixed using fixing piece, recycle cutting equipment carry out trimming processing；
S5, S4 trimming treated foam board is placed on the table, hand is taken using sand paper by operator
Dynamic mode is at the trimming of foam board and upper and lower surface is polished；
S6, S5 is polished after foam board be put into water tank and rinse, rinse after 3-5min take out dry it is spare；
S7, the S6 foam board cleaned after drying is subjected to surface coloring treatment, it is using high-pressure spray gun that nitrate paint is uniform
It is injected in the surface of foam board；
S8, the foam board after S7 coloring treatment is placed in insulating box, the environment for being 25-35 degrees Celsius in temperature
Under, it is packed and is transported after being taken out after drying 8-13min.
Preferably, the cutting equipment used in S4 is specially heater strip foam cutter, should the advantage is that notch it is small,
Cutting efficiency is high and small to the damaged condition of foamed plastics.
Preferably, it during S2 and S3 polish to foamed material, needs to connect grinding wheel and foamed material
Synapsis cools down processing, avoids the excessively high change for leading to foamed plastics internal structural properties of temperature.
Preferably, the temperature of the heater strip cutting equipment in S4 is 230-250 degrees Celsius.
It preferably, is being sand paper to be clamped between nameless and little finger of toe, then palm is placed to the hold of sand paper in S5
In the upper surface of sand paper.
Preferably, operator should dress appliances for labor protection and wear corresponding protector during whole operation.
Preferably, the tensile bearing capacity of fixing piece is 0.1-0.3KN during whole operation.
Proposed by the invention a kind of waterproof footwear and processing technology, beneficial effect are: aero seat foam of the present invention
Efficient technique for grinding using surface roughing, surface finish work and it is artificial by the way of foam surface is polished, to make
The polishing quality for obtaining foam is preferable, the purpose efficiently produced and processed can be also achieved while realizing superior, and should
The process of foam polishing is clear, and the safety of operator is secure, therefore is conducive to promote.
Specific embodiment
It is next combined with specific embodiments below that the present invention will be further described
Embodiment 1
The invention proposes a kind of efficient technique for grinding of aero seat foam, include the following steps:
S1, a length of 1200mm, width are chosen as 600mm and the cuboid foam board with a thickness of 40mm, and density exists
2.5kg/m3, dimensional contraction rate is 0.8%, water absorption rate 0.6%；
S2, foam board obtained in S1 is clamped in Jitterbug type sander using fixing piece in Numeric Control Technology
Cooperation under carry out rough grinding, two planes of foam board are carried out with 2 polishings repeatedly, operator during whole operation
Member should dress appliances for labor protection and wear corresponding protector；
S3, the foam board after roughing in S2 is fixed on the diameter of 3M company production using fixing piece as the low of 20cm
In fast polishing machine, under the cooperation of Numeric Control Technology, two planes of foam board carry out 1 polishing repeatedly, in S2 and S3 pairs
During foamed material is polished, needs to cool down processing to grinding wheel and foamed material contact position, avoid temperature
Spend the high change for leading to foamed plastics internal structural properties；
S4, S3 is polished after foam board fixed using fixing piece, recycle cutting equipment carry out trimming processing, cutting
Equipment specifically uses heater strip foam cutter, should be the advantage is that notch is small, cutting efficiency is high and damage to foamed plastics
Degree is small, and the cutting temperature of heater strip cutting equipment is 230 degrees Celsius；
S5, S4 trimming treated foam board is placed on the table, hand is taken using sand paper by operator
Dynamic mode at the trimming of foam board and upper and lower surface is polished, the hold to sand paper be sand paper is clamped in it is unknown
Refer between little finger of toe, then palm is placed on to the upper surface of sand paper；
S6, S5 is polished after foam board be put into water tank and rinse, rinse after 3min take out dry it is spare；
S7, the S6 foam board cleaned after drying is subjected to surface coloring treatment, it is using high-pressure spray gun that nitrate paint is uniform
It is injected in the surface of foam board, the tensile bearing capacity of fixing piece is 0.1KN during whole operation；
S8, the foam board after S7 coloring treatment is placed in insulating box, in the environment of temperature is 25 degrees Celsius, is dried
It is packed and is transported after being taken out after dry 8min.
Embodiment 2
The invention proposes a kind of efficient technique for grinding of aero seat foam, include the following steps:
S1, a length of 1300mm, width are chosen as 700mm and the cuboid foam board with a thickness of 50mm, and density exists
3kg/m3, dimensional contraction rate is 1.2%, water absorption rate 1%；
S2, foam board obtained in S1 is clamped in Jitterbug type sander using fixing piece in Numeric Control Technology
Cooperation under carry out rough grinding, two planes of foam board are carried out with 3 polishings repeatedly, operator during whole operation
Member should dress appliances for labor protection and wear corresponding protector；
S3, the foam board after roughing in S2 is fixed on the diameter of 3M company production using fixing piece as the low of 20cm
In fast polishing machine, under the cooperation of Numeric Control Technology, two planes of foam board carry out 2 polishings repeatedly, in S2 and S3 pairs
During foamed material is polished, needs to cool down processing to grinding wheel and foamed material contact position, avoid temperature
Spend the high change for leading to foamed plastics internal structural properties；
S4, S3 is polished after foam board fixed using fixing piece, recycle cutting equipment carry out trimming processing, cutting
Equipment specifically uses heater strip foam cutter, should be the advantage is that notch is small, cutting efficiency is high and damage to foamed plastics
Degree is small, and the cutting temperature of heater strip cutting equipment is 240 degrees Celsius；
S5, S4 trimming treated foam board is placed on the table, hand is taken using sand paper by operator
Dynamic mode at the trimming of foam board and upper and lower surface is polished, the hold to sand paper be sand paper is clamped in it is unknown
Refer between little finger of toe, then palm is placed on to the upper surface of sand paper；
S6, S5 is polished after foam board be put into water tank and rinse, rinse after 4min take out dry it is spare；
S7, the S6 foam board cleaned after drying is subjected to surface coloring treatment, it is using high-pressure spray gun that nitrate paint is uniform
It is injected in the surface of foam board, the tensile bearing capacity of fixing piece is 0.2KN during whole operation；
S8, the foam board after S7 coloring treatment is placed in insulating box, in the environment of temperature is 30 degrees Celsius, is dried
It is packed and is transported after being taken out after dry 9min.
Embodiment 3
The invention proposes a kind of efficient technique for grinding of aero seat foam, include the following steps:
S1, a length of 1400mm, width are chosen as 800mm and the cuboid foam board with a thickness of 60mm, and density exists
3.5kg/m3, dimensional contraction rate is 1.5%, water absorption rate 1.3%；
S2, foam board obtained in S1 is clamped in Jitterbug type sander using fixing piece in Numeric Control Technology
Cooperation under carry out rough grinding, two planes of foam board are carried out with 5 polishings repeatedly, operator during whole operation
Member should dress appliances for labor protection and wear corresponding protector；
S3, the foam board after roughing in S2 is fixed on the diameter of 3M company production using fixing piece as the low of 20cm
In fast polishing machine, under the cooperation of Numeric Control Technology, two planes of foam board carry out 3 polishings repeatedly, in S2 and S3 pairs
During foamed material is polished, needs to cool down processing to grinding wheel and foamed material contact position, avoid temperature
Spend the high change for leading to foamed plastics internal structural properties；
S4, S3 is polished after foam board fixed using fixing piece, recycle cutting equipment carry out trimming processing, cutting
Equipment specifically uses heater strip foam cutter, should be the advantage is that notch is small, cutting efficiency is high and damage to foamed plastics
Degree is small, and the cutting temperature of heater strip cutting equipment is 250 degrees Celsius；
S5, S4 trimming treated foam board is placed on the table, hand is taken using sand paper by operator
Dynamic mode at the trimming of foam board and upper and lower surface is polished, the hold to sand paper be sand paper is clamped in it is unknown
Refer between little finger of toe, then palm is placed on to the upper surface of sand paper；
S6, S5 is polished after foam board be put into water tank and rinse, rinse after 5min take out dry it is spare；
S7, the S6 foam board cleaned after drying is subjected to surface coloring treatment, it is using high-pressure spray gun that nitrate paint is uniform
It is injected in the surface of foam board, the tensile bearing capacity of fixing piece is 0.3KN during whole operation；
S8, the foam board after S7 coloring treatment is placed in insulating box, in the environment of temperature is 35 degrees Celsius, is dried
It is packed and is transported after being taken out after dry 13min.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and sends out
Bright design is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (7)
1. a kind of efficient technique for grinding of aero seat foam, which comprises the steps of:
S1, a length of 1200-1400mm, width are chosen as 600-800mm and the cuboid foam board with a thickness of 40-60mm, and
Density is in 2.5-3.5kg/m3, dimensional contraction rate is in 0.8-1.5%, water absorption rate 0.6-1.3%；
S2, foam board obtained in S1 is clamped in matching in Numeric Control Technology in Jitterbug type sander using fixing piece
Lower progress rough grinding is closed, two planes of foam board are carried out with 2-5 polishing repeatedly；
S3, the foam board after roughing in S2 is thrown using the low speed that the diameter that fixing piece is fixed on the production of 3M company is 20cm
In ray machine, under the cooperation of Numeric Control Technology, two planes of foam board carry out 1-3 polishing repeatedly；
S4, S3 is polished after foam board fixed using fixing piece, recycle cutting equipment carry out trimming processing；
S5, S4 trimming treated foam board is placed on the table, is taken manually by operator using sand paper
Mode is at the trimming of foam board and upper and lower surface is polished；
S6, S5 is polished after foam board be put into water tank and rinse, rinse after 3-5min take out dry it is spare；
S7, the S6 foam board cleaned after drying is subjected to surface coloring treatment, is uniformly sprayed nitrate paint using high-pressure spray gun
On the surface of foam board；
S8, the foam board after S7 coloring treatment is placed in insulating box, in the environment of temperature is 25-35 degrees Celsius, is dried
It is packed and is transported after being taken out after dry 8-13min.
2. a kind of efficient technique for grinding of aero seat foam according to claim 1, which is characterized in that used in S4
Cutting equipment be specially heater strip foam cutter, should be the advantage is that notch be small, cutting efficiency is high and to foamed plastics
Damaged condition is small.
3. a kind of efficient technique for grinding of aero seat foam according to claim 1, which is characterized in that in S2 and S3
During polishing foamed material, needs to cool down processing to grinding wheel and foamed material contact position, avoid
The excessively high change for leading to foamed plastics internal structural properties of temperature.
4. a kind of efficient technique for grinding of aero seat foam according to claim 1, which is characterized in that adding in S4
The temperature of heated filament cutting equipment is 230-250 degrees Celsius.
5. a kind of efficient technique for grinding of aero seat foam according to claim 1, which is characterized in that sand in S5
The hold of paper is to be clamped in sand paper between nameless and little finger of toe, then palm is placed on to the upper surface of sand paper.
6. a kind of efficient technique for grinding of aero seat foam according to claim 1, which is characterized in that in whole operation
Operator should dress appliances for labor protection and wear corresponding protector in the process.
7. a kind of efficient technique for grinding of aero seat foam according to claim 1, which is characterized in that in whole operation
The tensile bearing capacity of fixing piece is 0.1-0.3KN in the process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811520009.XA CN109483334A (en) | 2018-12-12 | 2018-12-12 | A kind of efficient technique for grinding of aero seat foam |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811520009.XA CN109483334A (en) | 2018-12-12 | 2018-12-12 | A kind of efficient technique for grinding of aero seat foam |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109483334A true CN109483334A (en) | 2019-03-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811520009.XA Pending CN109483334A (en) | 2018-12-12 | 2018-12-12 | A kind of efficient technique for grinding of aero seat foam |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109483334A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111958437A (en) * | 2020-08-24 | 2020-11-20 | 计超 | Forming and manufacturing process of shockproof foam packaging material |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5807167A (en) * | 1996-09-27 | 1998-09-15 | Walsh; George F. | Foam pad resurfacer |
| CN101745857A (en) * | 2008-12-02 | 2010-06-23 | 苏畅 | Polystyrene foam decorative moulding forming device |
| CN102218982A (en) * | 2011-04-22 | 2011-10-19 | 晨虹（天津）科技有限公司 | Processing method and special device for foamed plastic automobile sun visor core material |
| CN104552021A (en) * | 2013-10-22 | 2015-04-29 | 耐克创新有限合伙公司 | Buffing Expanded Foam Items |
| CN105538047A (en) * | 2015-12-11 | 2016-05-04 | 中国航空工业集团公司北京航空材料研究院 | Surface grinding and polishing method for aviation organic transparent workpiece |
| CN108032207A (en) * | 2017-12-12 | 2018-05-15 | 江西华雅包装材料有限公司 | A kind of foam production automatic grinding device |
| CN108789748A (en) * | 2017-04-27 | 2018-11-13 | 樱花木门（建德）有限公司 | A kind of manufacture craft of wood skin parquets baking varnish door |
-
2018
- 2018-12-12 CN CN201811520009.XA patent/CN109483334A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5807167A (en) * | 1996-09-27 | 1998-09-15 | Walsh; George F. | Foam pad resurfacer |
| CN101745857A (en) * | 2008-12-02 | 2010-06-23 | 苏畅 | Polystyrene foam decorative moulding forming device |
| CN102218982A (en) * | 2011-04-22 | 2011-10-19 | 晨虹（天津）科技有限公司 | Processing method and special device for foamed plastic automobile sun visor core material |
| CN104552021A (en) * | 2013-10-22 | 2015-04-29 | 耐克创新有限合伙公司 | Buffing Expanded Foam Items |
| CN105538047A (en) * | 2015-12-11 | 2016-05-04 | 中国航空工业集团公司北京航空材料研究院 | Surface grinding and polishing method for aviation organic transparent workpiece |
| CN108789748A (en) * | 2017-04-27 | 2018-11-13 | 樱花木门（建德）有限公司 | A kind of manufacture craft of wood skin parquets baking varnish door |
| CN108032207A (en) * | 2017-12-12 | 2018-05-15 | 江西华雅包装材料有限公司 | A kind of foam production automatic grinding device |
Non-Patent Citations (1)
| Title |
|---|
| 鞠涛: "《构思与创意的三维智造》", 30 September 2014, 中国环境出版社 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111958437A (en) * | 2020-08-24 | 2020-11-20 | 计超 | Forming and manufacturing process of shockproof foam packaging material |
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Application publication date: 20190319 |