CN109482964A - A kind of diced system and its cutting method of automatic detection Cutting Length - Google Patents
A kind of diced system and its cutting method of automatic detection Cutting Length Download PDFInfo
- Publication number
- CN109482964A CN109482964A CN201910020127.2A CN201910020127A CN109482964A CN 109482964 A CN109482964 A CN 109482964A CN 201910020127 A CN201910020127 A CN 201910020127A CN 109482964 A CN109482964 A CN 109482964A
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- CN
- China
- Prior art keywords
- profile
- length
- saw blade
- motor
- electric
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/08—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for bringing the circular saw blade to the workpiece or removing same therefrom
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
- B23D47/06—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work for stock of indefinite length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/24—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
- B23Q17/2409—Arrangements for indirect observation of the working space using image recording means, e.g. a camera
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/24—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
- B23Q17/2414—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves for indicating desired positions guiding the positioning of tools or workpieces
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Sawing (AREA)
Abstract
The invention discloses the diced system and its cutting method of a kind of automatic detection Cutting Length, systems, comprising: camera;Image processing unit;Display unit;Electric machine control system;Feeder motor and transmission mechanism, feeder motor is used for output kinetic energy, and is transmitted to conveying mechanism by transmission mechanism, and conveying mechanism conveys profile;Electric saw, for cutting profile;Control unit is compared for receiving the length of image processing unit identification, while with default Cutting Length inside it, if two length are in error range, halt instruction then is sent to electric machine control system, so that profile stops conveying, electric saw is then controlled and is cut;Camera output end and image processing unit communicate to connect, image processing unit is communicated to connect with display unit, control unit input terminal respectively, control unit output end and electric machine control system input terminal communicate to connect, and the motor driver input terminal of electric machine control system output end and feeder motor communicates to connect.
Description
Technical field
The present invention relates to a kind of cutting techniques, more particularly to a kind of automatic diced system for detecting Cutting Length and its cut
Segmentation method.
Background technique
Existing Profile cut-off machine does not have automated watch-keeping facility, is all to check Cutting Length manually, this mode low efficiency,
And the precision of Cutting Length is low.
Summary of the invention
In view of the above drawbacks of the prior art, technical problem to be solved by the invention is to provide a kind of automatic detections to cut
The diced system and its cutting method for cutting length, profile length is detected by way of image recognition, is then cut automatically
It cuts, thereby may be ensured that cutting efficiency and precision.
To achieve the above object, the present invention provides a kind of diced systems of automatic detection Cutting Length, comprising:
Camera is then transmit to image processing unit and is handled for acquiring the image of profile and object of reference;
Then image processing unit show that profile passes through the length of saw blade for identifying the image received;
Display unit, the length for identifying image processing unit are shown;
The control signal that control unit is sent is parsed, is then turned for controlling the operation of motor by electric machine control system
It changes the electric signal that can be motor driven device identification into, is finally delivered to motor driver so that motor driver drives according to electric signal
Dynamic feeder motor operation;
Feeder motor and transmission mechanism, feeder motor is used for output kinetic energy, and is transmitted to conveying mechanism by transmission mechanism, defeated
Mechanism is sent to convey profile;
Electric saw, for cutting profile;
Control unit is carried out for receiving the length of image processing unit identification, while with default Cutting Length inside it
It compares, if two length are in error range, halt instruction is sent to electric machine control system, so that profile stops conveying,
Then control electric saw is cut;
The camera output end and image processing unit communicates to connect, and the image processing unit is single with display respectively
Member, the communication connection of control unit input terminal, control unit output end and electric machine control system input terminal communicate to connect, motor control
The communication connection of the motor driver input terminal of system output and feeder motor.
Preferably, feeder motor is the decelerating motor of stepper motor or strap brake.
Preferably, it is provided with pedestal on the electric saw, electric saw rack is fixed on pedestal, saw is installed in electric saw rack
Piece, saw blade is for cutting profile, and gap of the profile between pedestal and saw blade passes through.
Preferably, light source, light source electrified light emitting, and light are equipped on the electric saw, and to illuminate saw blade corresponding with profile
Place.
Preferably, light source is laser or high bright light source.
Preferably, profile is located at saw blade two sides and is transported respectively by conveying mechanism, conveying mechanism, including, feeder motor is defeated
It is fixed with first pulley on the output shaft of power transmission machine, first pulley is connect by the first belt with the first secondary pulley and forms band and passes
Motivation structure, the first secondary pulley are fixed on the first transmission axle, and the second belt wheel, and the first transmission axle are further fixed on the first transmission axle
It is rotatably assembled with complete machine rack, complete machine rack is installed on the ground;
Second belt wheel connect with the second secondary pulley and is formed tape handler by the second belt, and the second secondary pulley is fixed on second
On transmission axle, the second transmission axle is rotatably assembled with complete machine rack;
Second belt is transmission belt, and profile is placed on the second belt, is conveyed by the operation of the second belt.
Preferably, it is also equipped with reference plate on the whole frame of saw blade cutting profile side, be arranged on the reference plate
There is scale, and reference plate is not contacted with the second belt, but its length is parallel with profile conveying direction.
Preferably, scale is to be configured by origin of saw blade.
A kind of cutting method of automatic detection Cutting Length, includes the following steps:
S1, complete machine operation, profile placement is delivered to electric saw on the conveyor, and profiled ends reach the cut place of electric saw blade
After stop, system regards as section steel cutting origin herein;
S2, length to be cut is inputted into control unit, control unit is according to the transmission ratio of conveying mechanism, feeder motor
Revolving speed calculates feeder motor turnning circle, angle, and relevant parameter is then transferred to electric machine control system;
S3, electric machine control system encode the instruction received, are converted into the electric signal that motor driver can identify, then
It is transferred to motor driver;
S4, motor driver receive electric signal, and control motor and rotated according to corresponding electric signal, and motor carries out after rotating fastly
It is out of service after slowing down or rotateing in place, that is, profile stopping conveying;
S5, camera acquisition profile and the image of object of reference relative position, the relative position image of saw blade and profile, are then transmitted
To image processing unit;
S6, image processing unit identify the image received, identification content be saw blade whether, type vertical with profile side
The position of material figure object of reference, to identify that profile stretches out the length of saw blade, and by this length transmission to control unit;
The length information inputted in the length information received and S2 is compared for S7, control unit, if two values are permitting
Perhaps it in error range, then controls electric saw and is cut, if being that profile stretches out according to error amount judgement outside error range
The length of saw blade is not enough or excessive, then calculates feeder motor according to error amount, transmission mechanism transmission ratio, feeder motor revolving speed
Circle number forward or reverse is needed, gives instruction to electric machine control system after the completion of calculating, then repeatedly S3-S7, until profile
Length, which reaches requirement, to be cut.
Preferably, in S7, further includes: in identification process, if it find that saw blade is pre- with profile side out of plumb or not
If inclination angle, then transportation system, electric saw are out of service, and warning message is shown by display unit, to remind operation
Person.
The beneficial effects of the present invention are: detection of stopping when the invention enables while operator not needing work or else is cut
Length is cut, can show the length for the profile to be cut automatically, greatly improves cutting efficiency, improves cutting accuracy, mitigates work
Intensity.
Detailed description of the invention
Fig. 1 is system schematic of the invention.
Fig. 2 is cutting machine structure schematic diagram of the invention.
Fig. 3 is that system of the invention improves schematic diagram.
Fig. 4 is reference plate schematic diagram of the invention.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples:
Embodiment one
Referring to Fig. 1, a kind of diced system of automatic detection Cutting Length, including,
Camera 110 is then transmit to image processing unit and is handled for acquiring the image of profile and object of reference;
Then image processing unit 120 show that profile passes through the length of saw blade for identifying the image received, can
To be the program being built in control unit;
Display unit 130, the length for identifying image processing unit 120 is shown, can be display;
Electric machine control system 140 mainly solves the control signal that control unit is sent for controlling the operation of motor
Analysis, be then converted into can be motor driven device identification electric signal, be finally delivered to motor driver so that motor driver by
According to electric signal driving feeder motor operation;
Feeder motor 150 and transmission mechanism 210, feeder motor is used for output kinetic energy, and is transmitted to conveyer by transmission mechanism
Structure, conveying mechanism convey profile 310;Feeder motor can be the decelerating motor of stepper motor or strap brake;
Electric saw 160, for cutting profile 310;
Control unit, for receiving the length of the identification of image processing unit 120, while with default Cutting Length inside it into
Row compares, if two length are in error range, halt instruction is sent to electric machine control system 140, so that profile stops
Then conveying controls electric saw 160 and is cut;Control unit can be single-chip microcontroller or PLC;
All electrical equipments of this case are powered by external power supply.
110 output end of camera and image processing unit 120 communicates to connect, the image processing unit 120
It being communicated to connect respectively with display unit 130, control unit input terminal, display unit 130 is the display of included display driver,
Control unit output end and the communication connection of 140 input terminal of electric machine control system, electric machine control system output end and feeder motor
The communication connection of motor driver input terminal.
Referring to fig. 2, it is provided with pedestal 161 on the electric saw 160, electric saw rack, electric saw rack is fixed on pedestal 161
On saw blade 162 is installed, saw blade is for cutting profile.Saw blade 162 is by the motor driven that is mounted on electric saw, to circumferentially rotate
It is cut.Preferably, the electric saw of this case selects automatic electric saw, such as the circular saw of model LHDP-1800.
Light source 170,170 electrified light emitting of light source are installed, and light 171 illuminates saw blade 162 and type on the electric saw 160
310 corresponding position of material, so that camera 110 can collect the clear image of saw blade and profile.
Preferably, light source 170 be laser or high bright light source, in use, its light be radiated at saw blade 162 can be with sawed-off type
At material 310, thus formed it is obvious decompose so that the image of camera acquisition can be accurately identified out profile can be by sawed-off position
It sets.Combine the image of profile and object of reference that can calculate length of the profile after saw blade, that is, profile energy quilt in this way
The length of cutting (saw blade and object of reference relative position are constant).The design of light source 170 can also make camera obtain profile with
The image of the loudness position of saw blade, to judge whether profile is distorted with saw blade, to influence cut surface.This technology ten
It is divided into ripe, existing image recognition technology can be directly used.
It is of course also possible to object of reference is not provided with, according to the revolving speed of feeder motor, the transmission ratio of transmission mechanism, it will be able to count
The length that profile passes through saw blade is calculated, to also can be carried out cutting.
Photoelectric sensor can also be set in profile band cut end two sides, be detected by the way that whether photoelectric sensor is blocked
Profile passes through the length of saw blade.
The benefit of this mode is exactly not participate in manually, and system directly passes through saw according to the image recognition profile of acquisition
The length of piece, the length of identification can be cut after matching with preset length in control unit, and whole process does not need manually
Measurement swings profile etc., is greatly improved efficiency, as long as and after the completion of whole system debugging, cutting accuracy is higher, Er Qietong
A collection of Product Precision is not much different, and can overcome human error.
Embodiment two
Referring to Fig. 3-Fig. 4, in the present embodiment, profile 310 is located at 162 two sides of saw blade and is transported respectively by conveying mechanism, that is,
There are two conveying mechanisms, each conveying mechanism, including, feeder motor 150 is fixed with first on the output shaft of feeder motor 150
Belt wheel 411, first pulley 411 connect and are formed tape handler with the first secondary pulley 412 by the first belt 410, and first is secondary
Belt wheel 412 is fixed on the first transmission axle 511, and the second belt wheel 421, and the first transmission axle are further fixed on the first transmission axle 511
511 rotatably assemble with complete machine rack, and complete machine rack is installed on the ground, and support or install system of the invention;
Second belt wheel 421 connect and is formed tape handler, the second secondary pulley with the second secondary pulley 422 by the second belt 420
422 are fixed on the second transmission axle 512, and the second transmission axle 512 is rotatably assembled with complete machine rack;
Second belt 420 is transmission belt, and profile is placed on the second belt 420, is run and is carried out by the second belt 420
Conveying.The first pulley 411, the first secondary pulley 412, the first belt 410 are the transmission mechanism in embodiment one.
Reference plate 220, the reference are also equipped on the whole frame of the side (right side in Fig. 3) of saw blade cutting profile
Scale 221 is provided on plate 220, and reference plate is not contacted with the second belt 420, but its length and 420 side of operation of the second belt
To parallel (profile conveying direction);It is that origin is configured that scale 221, which is with saw blade 162,.
In use, one end end length that may recognize that profile and pass through saw blade corresponding with scale 221 that profile is cut-off,
Once this length and length preset in control unit are equal in error range, then it is sawed-off to profile progress to control electric saw.
Embodiment three
The present embodiment is the cutting method of the automatic detection Cutting Length based on two logging system of embodiment one and embodiment, including
Following steps:
S1, complete machine operation, profile placement is delivered to electric saw on the conveyor, and profiled ends reach the cut place of electric saw blade
After stop, system regards as section steel cutting origin herein, that is, the profile length cut at this time is zero;Profile can be passed through
Cutting finds this with origin after saw blade;
S2, length to be cut is inputted into control unit, control unit is according to the transmission ratio of conveying mechanism, feeder motor
Revolving speed etc. calculates feeder motor turnning circle, angle, and relevant parameter is then transferred to electric machine control system;
S3, electric machine control system encode the instruction received, are converted into the electric signal that motor driver can identify, then
It is transferred to motor driver;
S4, motor driver receive electric signal, and control motor and rotated according to corresponding electric signal, and motor carries out after rotating fastly
It is out of service after slowing down or rotateing in place, that is, profile stopping conveying;
S5, camera acquisition profile and the image of object of reference relative position, the relative position image of saw blade and profile, are then transmitted
To image processing unit;
S6, image processing unit identify the image received, identification content be saw blade whether, type vertical with profile side
The position of material figure object of reference, to identify that profile stretches out the length of saw blade, and by this length transmission to control unit;
The length information inputted in the length information received and S2 is compared for S7, control unit, if two values are permitting
Perhaps it in error range, then controls electric saw and is cut, if being that profile stretches out according to error amount judgement outside error range
The length of saw blade is not enough or excessive, then calculates feeder motor according to error amount, transmission mechanism transmission ratio, feeder motor revolving speed
Circle number forward or reverse is needed, gives instruction to electric machine control system after the completion of calculating, then repeatedly S3-S7, until profile
Length, which reaches requirement, to be cut;
In identification process, if it find that saw blade and profile side out of plumb or be not preset inclination angle, then transportation system,
Electric saw is out of service, and shows warning message by display unit, to remind operator.
Place is not described in detail by the present invention, is the well-known technique of those skilled in the art.
The preferred embodiment of the present invention has been described in detail above.It should be appreciated that those skilled in the art without
It needs creative work according to the present invention can conceive and makes many modifications and variations.Therefore, all technologies in the art
Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea
Technical solution, all should be within the scope of protection determined by the claims.
Claims (10)
1. a kind of diced system of automatic detection Cutting Length characterized by comprising
Camera is then transmit to image processing unit and is handled for acquiring the image of profile and object of reference;
Then image processing unit show that profile passes through the length of saw blade for identifying the image received;
Display unit, the length for identifying image processing unit are shown;
The control signal that control unit is sent is parsed, is then turned for controlling the operation of motor by electric machine control system
It changes the electric signal that can be motor driven device identification into, is finally delivered to motor driver so that motor driver drives according to electric signal
Dynamic feeder motor operation;
Feeder motor and transmission mechanism, feeder motor is used for output kinetic energy, and is transmitted to conveying mechanism by transmission mechanism, defeated
Mechanism is sent to convey profile;
Electric saw, for cutting profile;
Control unit is carried out for receiving the length of image processing unit identification, while with default Cutting Length inside it
It compares, if two length are in error range, halt instruction is sent to electric machine control system, so that profile stops conveying,
Then control electric saw is cut;
The camera output end and image processing unit communicates to connect, and the image processing unit is single with display respectively
Member, the communication connection of control unit input terminal, control unit output end and electric machine control system input terminal communicate to connect, motor control
The communication connection of the motor driver input terminal of system output and feeder motor.
2. diced system as described in claim 1, which is characterized in that feeder motor is the deceleration electricity of stepper motor or strap brake
Machine.
3. diced system as described in claim 1, which is characterized in that be provided with pedestal on the electric saw, fixed on pedestal
There is electric saw rack, saw blade is installed, saw blade is for cutting profile, and gap of the profile between pedestal and saw blade in electric saw rack
Pass through.
4. diced system as claimed in claim 3, which is characterized in that be equipped with light source on the electric saw, light source, which is powered, to be sent out
Light, and light illuminates saw blade and profile corresponding position.
5. diced system as claimed in claim 4, which is characterized in that light source is laser or high bright light source.
6. diced system a method as claimed in any one of claims 1 to 5, which is characterized in that profile is located at saw blade two sides and passes through conveying respectively
Mechanism transport, conveying mechanism, including, feeder motor is fixed with first pulley on the output shaft of feeder motor, first pulley passes through
First belt connect with the first secondary pulley and is formed tape handler, and the first secondary pulley is fixed on the first transmission axle, and first passes
The second belt wheel is further fixed on defeated axis, and the first transmission axle is rotatably assembled with complete machine rack, complete machine rack is installed on the ground;
Second belt wheel connect with the second secondary pulley and is formed tape handler by the second belt, and the second secondary pulley is fixed on second
On transmission axle, the second transmission axle is rotatably assembled with complete machine rack;
Second belt is transmission belt, and profile is placed on the second belt, is conveyed by the operation of the second belt.
7. diced system as claimed in claim 6, which is characterized in that also installed on the whole frame of saw blade cutting profile side
With reference to plate, scale is provided on the reference plate, and reference plate is not contacted with the second belt, but its length and profile convey
Direction is parallel.
8. diced system as claimed in claim 7, which is characterized in that scale is to be configured by origin of saw blade.
9. a kind of cutting method of automatic detection Cutting Length, which comprises the steps of:
S1, complete machine operation, profile placement is delivered to electric saw on the conveyor, and profiled ends reach the cut place of electric saw blade
After stop, system regards as section steel cutting origin herein;
S2, length to be cut is inputted into control unit, control unit is according to the transmission ratio of conveying mechanism, feeder motor
Revolving speed calculates feeder motor turnning circle, angle, and relevant parameter is then transferred to electric machine control system;
S3, electric machine control system encode the instruction received, are converted into the electric signal that motor driver can identify, then
It is transferred to motor driver;
S4, motor driver receive electric signal, and control motor and rotated according to corresponding electric signal, and motor carries out after rotating fastly
It is out of service after slowing down or rotateing in place, that is, profile stopping conveying;
S5, camera acquisition profile and the image of object of reference relative position, the relative position image of saw blade and profile, are then transmitted
To image processing unit;
S6, image processing unit identify the image received, identification content be saw blade whether, type vertical with profile side
The position of material figure object of reference, to identify that profile stretches out the length of saw blade, and by this length transmission to control unit;
The length information inputted in the length information received and S2 is compared for S7, control unit, if two values are permitting
Perhaps it in error range, then controls electric saw and is cut, if being that profile stretches out according to error amount judgement outside error range
The length of saw blade is not enough or excessive, then calculates feeder motor according to error amount, transmission mechanism transmission ratio, feeder motor revolving speed
Circle number forward or reverse is needed, gives instruction to electric machine control system after the completion of calculating, then repeatedly S3-S7, until profile
Length, which reaches requirement, to be cut.
10. cutting method as claimed in claim 9, which is characterized in that in S7, further includes: in identification process, if it find that
Saw blade and profile side out of plumb are not preset inclinations angle, then transportation system, electric saw are out of service, and single by display
Member display warning message, to remind operator.
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CN102063085A (en) * | 2010-10-15 | 2011-05-18 | 深圳市伟创电气有限公司 | Fixed-length cutting control device and method |
CN204366178U (en) * | 2014-11-28 | 2015-06-03 | 桐乡市广宇塑料制品有限公司 | A kind of automatic material cutter |
CN108311756A (en) * | 2018-04-25 | 2018-07-24 | 中山市鑫光智能***有限公司 | A kind of proximate matter smart-cut equipment and its production method |
CN108793714A (en) * | 2018-07-04 | 2018-11-13 | 成都信息工程大学 | A kind of multiaxis glass-cutting control platform and glass automatic cutting control system |
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2019
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CN1049995A (en) * | 1989-09-09 | 1991-03-20 | 大连三高应用技术发展公司 | Automatic cut-to-length sizes machine with functions of non-contact detection |
CN1448238A (en) * | 2002-01-25 | 2003-10-15 | 创科实业有限公司 | Light beam alignment system |
CN102063085A (en) * | 2010-10-15 | 2011-05-18 | 深圳市伟创电气有限公司 | Fixed-length cutting control device and method |
CN204366178U (en) * | 2014-11-28 | 2015-06-03 | 桐乡市广宇塑料制品有限公司 | A kind of automatic material cutter |
CN108311756A (en) * | 2018-04-25 | 2018-07-24 | 中山市鑫光智能***有限公司 | A kind of proximate matter smart-cut equipment and its production method |
CN108793714A (en) * | 2018-07-04 | 2018-11-13 | 成都信息工程大学 | A kind of multiaxis glass-cutting control platform and glass automatic cutting control system |
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