CN109482775A - A kind of body part and its molding compound die using intelligent equipment punching press - Google Patents
A kind of body part and its molding compound die using intelligent equipment punching press Download PDFInfo
- Publication number
- CN109482775A CN109482775A CN201811268111.5A CN201811268111A CN109482775A CN 109482775 A CN109482775 A CN 109482775A CN 201811268111 A CN201811268111 A CN 201811268111A CN 109482775 A CN109482775 A CN 109482775A
- Authority
- CN
- China
- Prior art keywords
- shaping mould
- fixedly connected
- punching press
- spraying
- body part
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
- B21C51/005—Marking devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
- B21D45/04—Ejecting devices interrelated with motion of tool
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The object of the present invention is to provide a kind of body part using intelligent equipment punching press and its molding compound dies.The technical solution of the present invention is as follows: including molding composite die, hardware body and intelligent punching mechanism, hardware body is molded by molding composite die punching press, it is characterized by: multiple through holes are additionally provided under body part in the middle part of shaping mould, intelligent punching mechanism include punching mechanism pedestal, reinforcing bar keel shoe, stamping device frame, punching press sewing platform base, punching press monitoring device, lower shaping mould fixed station, plate, several punching press lifting devices, pressed sheet, several lifting guide devices, two finished product output mechanisms, label spraying mechanism and controllers.Whole set of installation carries out punch process to body part using intelligent automation equipment and with synthesis type composite die, and then production efficiency is improved, cost is reduced, avoids investment waste, punching press weight is monitored to judge whether stamping parts is up to standard, production capacity and the quality of production is made to be significantly improved.
Description
Technical field
The present invention relates to intelligent body part production field more particularly to a kind of car bodies using intelligent equipment punching press
Component and its molding compound die.
Background technique
With shooting up for Chinese Automobile Industry ', demand of the market to metallic stamping pieces is consequently increased, it is well known that
Multiple position press be used for car body molded part punching production link, an automobile be substantially by it is big and small several
Punch forming part is completed, so punch forming plays the role of vital, relationship for an automobile product
To final product quality it is good with it is bad;Now, large-scale multistation feed system is collection precision machinery, servo-drive, computer, accurate survey
Amount and the typical electromechanical integrated product of general technology, and multistation feed system is cooperated to make separate unit multistation pressure
Power machine completes the production task that conventional more press machine lines could be completed, and has the characteristics that frequency is high, energy saving, is suitable for automobile
Industry, household electrical appliances industry etc. need the stamping forming industry of batch plates, and still, this stamping equipment is needed since process relatively more
Molding while transmitting could complete, so the volume of equipment is all huger, occupy the certain space ratio of plant building
Example, for the molding forming operation of some small-sized car body stamping parts, these large scale equipments show slightly clumsy, and machining accuracy also can
It reduces, and most of punching parts require to form after excessive platform press and more secondary molds, we are this work sometimes
Skill is known as " series connection production line ", and this technique can be produced manually or be produced automatically, and typical beat is per minute 4~8
How a punching press components promote punching so equipment that these are automated, efficient lies in less than the design more rationalized
Beat is pressed, processing flow how is improved, reduce cost and is expanded production capacity, is only in automobile component high volume production process and changes
Into the aspect with promotion.
Summary of the invention
The object of the present invention is to provide a kind of using intelligent automation equipment and with synthesis type composite die come to vehicle
Body component carries out punch process, and then improves production efficiency, reduce automobile manufacture cost, avoid investment waste, makes production capacity
And the quality of production is significantly improved, in addition, punching press weight can be monitored during stamping press to judge stamping parts
Whether stress degree is up to standard, is the judgement band of subsequent detection personnel to carry out spraying label to car body molded part not up to standard
To facilitate.
The technical solution of the present invention is as follows: a kind of body part and its molding compound die using intelligent equipment punching press, packet
It includes molding composite die, hardware body and intelligent punching mechanism, the molding composite die and is mounted on intelligent punching mechanism
In, the molding composite die is to be fixedly connected with intelligent punching mechanism, and the hardware body is rushed by molding composite die
Press-fitting mould forms, and the molding composite die includes shaping mould, the body portions under shaping mould and body part on body part
Shaping mould is made of upper shaping mould fixed plate, upper shaping mould positioning pedestal and upper molding structure template on part, the upper molding
Four upper mounted plate card slots are additionally provided in mould fixed plate, one group of every two of four upper mounted plate card slots are located at molding in parallel
The two sides of mould fixed plate, any fixed board slot are to be fixedly connected with upper shaping mould fixed plate, and the upper shaping mould is fixed
Position pedestal is located at the top of upper shaping mould fixed plate, and the upper shaping mould positioning pedestal and upper shaping mould fixed plate are fixed connect
It connects, is additionally provided with four upper shaping mould locating grooves and two base stand location columns in the upper shaping mould positioning pedestal, described four
Upper one group of the shaping mould locating groove every two two sides for being located at shaping mould positioning pedestal in parallel, any upper shaping mould positioning
Card slot is to be fixedly connected with upper shaping mould positioning pedestal, and described two base stand location columns are located at the two of molding structure template in parallel
Side, any base stand location column are to be fixedly connected with upper shaping mould positioning pedestal, the upper molding structure template at
The top of pattern positioning pedestal, the upper molding structure template are to be fixedly connected with upper shaping mould positioning pedestal, the upper molding
Four forming panel positioning columns and upper molding structure, four forming panel positioning columns every two one are additionally provided on stay in place form
Group is located at the two sides of upper molding structure in parallel, and any forming panel positioning column is to be fixedly connected with upper molding structure template,
The upper molding structure is located at the middle part of upper molding structure template, and the upper molding structure and upper molding structure template are fixed connect
It connects, shaping mould is by lower shaping mould fixed plate, lower shaping mould positioning pedestal and lower molding structure template group under the body part
At being additionally provided with four bottom plate card slots, one group of every two of four bottom plate card slots in the lower shaping mould fixed plate
It is located at the two sides of lower shaping mould fixed plate in parallel, any bottom plate card slot is to be fixedly connected with lower shaping mould fixed plate,
The lower shaping mould positioning pedestal is located at the top of lower shaping mould fixed plate, and the lower shaping mould positioning pedestal and lower shaping mould are solid
Fixed board is to be fixedly connected, and four lower shaping mould locating grooves and two pedestal registers are additionally provided in the lower shaping mould positioning pedestal
Hole, described four lower one group of the shaping mould locating groove every two two sides for being located at lower shaping mould positioning pedestal in parallel are any described
Lower shaping mould locating groove is to be fixedly connected with lower shaping mould positioning pedestal, and described two pedestal registering holes are located at lower molding in parallel
The two sides of stay in place form, any pedestal registering holes are to be fixedly connected with lower shaping mould positioning pedestal, are formed under described four
The position of mould locating groove is identical as four upper positions of shaping mould locating groove in upper shaping mould positioning pedestal, and two
The position of pedestal registering holes is identical as the position of two base stand location columns in upper shaping mould positioning pedestal, the lower molding structure
Template is located at the top of lower shaping mould positioning pedestal, and the lower molding structure template and lower shaping mould positioning pedestal are fixed connect
It connects, four forming panel registering holes and lower molding structure, four forming panels is additionally provided in the lower molding structure template
One group of the registering holes every two two sides for being located at lower molding structure in parallel, any forming panel registering holes are with lower molding structure
It is fixedly connected, the lower molding structure is located at the middle part of lower molding structure template, the lower molding structure and lower molding structure mould
Plate is to be fixedly connected, and the position of four forming panel registering holes and four forming panels in upper molding structure template position
The position of column is identical, and the position phase of the position of the lower molding structure and the upper molding structure in upper molding structure template
Together, it is additionally provided with the first bulge-structure, the second bulge-structure, pipeline hole and sealing structure in the hardware body, described first
Bulge-structure is located at the middle part of hardware body, and first bulge-structure is to be fixedly connected with hardware body, second protrusion
Structure is located at the side of the first bulge-structure, and second bulge-structure is to be fixedly connected with hardware body, the pipeline hole
Between the first bulge-structure and the second bulge-structure, the pipeline hole is to be fixedly connected with hardware body, the sealing
Structure is located at the edge of hardware body, and the sealing structure is to be fixedly connected with hardware body, and the hardware body disappears for automobile
Sound device end cap, first bulge-structure and the second bulge-structure are used to the convex area of internal structure in cooperation mobile muffler
Domain, the sealing structure uses double-bending structure, so that the end to mobile muffler covers, it is characterised in that: described
Several through holes are additionally provided under body part in the middle part of shaping mould, any through hole through lower shaping mould fixed plate, under
Shaping mould positioning pedestal and lower molding structure template, and the through hole positions base in lower shaping mould fixed plate, lower shaping mould
Seat is identical with the position being distributed in lower molding structure template, and shaping mould under body part is made to form the hollow out for having through hole
Mold, the intelligence punching mechanism include punching mechanism pedestal, reinforcing bar keel shoe, stamping device frame, punching press sewing platform base, punching
Press monitoring device, lower shaping mould fixed station, plate, several punching press lifting devices, pressed sheet, several lifting guidance dress
It sets, two finished product output mechanisms, mark spraying mechanism and controller, the foundation layer of the punching mechanism pedestal pit-hole located underground
In, the punching mechanism pedestal is to be fixedly connected with underground foundation layer, and the general frame of the reinforcing bar keel shoe is located at press machine
The inside of structure pedestal, the general frame of the reinforcing bar keel shoe are to be fixedly connected with punching mechanism pedestal, the reinforcing bar keel shoe
Reinforcing bar stabilizer blade and stamping device frame be to be fixedly connected, the stamping device frame is located at the top of punching mechanism pedestal, institute
It is to be fixedly connected that stamping device frame, which is stated, with punching mechanism pedestal, in the punching press sewing platform base pit-hole located underground, and is located at
The inside of stamping device frame, the punching press sewing platform base are to be fixedly connected with punching mechanism pedestal, punching press monitoring device position
In the pit-hole of underground, and it is located at the top of punching press sewing platform base, the punching press monitoring device is to be fixedly connected with punching press sewing platform base,
The lower shaping mould fixed station is located at the top of punching press monitoring device, and the lower shaping mould fixed station passes through ground plate and punching press is supervised
Surveying device is to be fixedly connected, and described ground plate is aligned with the surrounding enviroment ground of intelligent punching mechanism, and and surrounding enviroment
Ground is fixedly connected, several finished parts backing-out punch, any finished parts ejection are additionally provided on the lower shaping mould fixed station
Device is located at the inside of lower shaping mould fixed station, and the finished parts backing-out punch is to be fixedly connected with lower shaping mould fixed station, any institute
It states punching press lifting device to be located at the apical position of stamping device lower portion, the punching press lifting device and stamping device frame
To be fixedly connected, punching press elevator drive machine is additionally provided on any punching press lifting device, the punching press elevator drive machine is located at punching press
The top of device frame, the top that one end of the punching press elevator drive machine passes through stamping device frame are with punching press lifting device
It is fixedly connected, the pressed sheet is located at the inside of stamping device frame, and is located at the lower part of several punching press lifting devices, institute
It is to be fixedly connected that pressed sheet, which is stated, with punching press lifting device, and multiple damping springs are additionally provided on the pressed sheet, any damping spring
Positioned at the lower part of pressed sheet, one end of the damping spring is to be fixedly connected with pressed sheet, the other end and car body of the damping spring
Shaping mould is to be fixedly connected on component, any lifting guide device be located at stamping device lower portion side wall and pressed sheet it
Between, the lifting guide device is to be fixedly connected with stamping device frame, and any finished product output mechanism is located at stamping device
The side of frame, and at the position between shaping mould under shaping mould on body part and body part, the label spray
The side that mechanism is located at stamping device frame is applied, and between shaping mould under shaping mould on body part and body part
At unloading position, the label spraying mechanism is to be fixedly connected with stamping device frame, and the controller is located at stamping device frame
The side of frame, the controller are to be fixedly connected with ground plate.
Further, four upper mounted plate card slots, four upper shaping mould locating grooves, four bottom plate card slots, four
The shape of a lower shaping mould locating groove is U-shaped, the shape of four the upper mounted plate card slots and four bottom plate card slots
Size is identical, and described four upper shaping mould locating grooves are identical as the shape size of four lower shaping mould locating grooves, this knot
Structure enables on body part that shaping mould is stuck in fixed structure different in intelligent punching mechanism under shaping mould and body part
Installation is clamped at position.
Further, the punching mechanism pedestal is concreting, and the punching press monitoring device is weighbridge, described ground plate
For checkered plates, the quantity of several punching press lifting devices is multiple, and is fluid pressure type Motorized lift device, described
Pressed sheet is solid steel plate.
Further, the quantity of several finished parts backing-out punch is multiple, and is servo motor driving lifting dress
It sets, distribution of the finished parts backing-out punch in lower shaping mould fixed station is different, and this distribution is to cooperate different rule
The distribution of several through holes under body part in the molding composite die of lattice in shaping mould, the shaping mould on body part
After shaping mould molding punching press under body part, the ejector member of finished parts backing-out punch is enable successfully to push up from through hole
Out, so that shaping mould is jacked up under body part by the body part after punch forming, facilitate the output of component end item.
Further, any lifting guide device is made of guide rail, several guide pulleys and guidance connecting plate, institute
It states guide rail to be located on stamping device lower portion side wall, the guide rail is to be fixedly connected with stamping device lower portion side wall, is appointed
The guide pulley of anticipating is located between guide rail and guidance connecting plate, and one end of the guide pulley is to be fixedly connected with guide rail, institute
The other end and guidance connecting plate for stating guide pulley are to be fixedly connected, and the guidance connecting plate is located at the side of pressed sheet, described
Guidance connecting plate is to be fixedly connected with pressed sheet.
Further, the quantity of several guide pulleys in any lifting guide device is 4, and the guidance is slided
One group of every two of wheel, and be located between guide rail and guidance connecting plate in parallel, the guide pulley band that the every two is fixed in parallel
There is one end of pulley to be fixed on the two sides of guide rail, and then facilitates guide pulley moving up and down on stamping device frame inner wall.
Further, any finished product output mechanism is made of support frame, two horizontal telescopic devices and transmission device,
Support frame as described above is located at the hollowed out area of stamping device frame mid portion, and hollowed out area be located on body part shaping mould with
At position under body part between shaping mould, support frame as described above is to be fixedly connected with stamping device frame, described two levels
Telescopic device horizontal parallel is located at the side of support frame, and is located at the outside of stamping device frame, described two horizontal extensions
Device is to be fixedly connected with stamping device frame, and the transmission device is located at the other side of support frame, and is located at stamping device
The inside of frame, the transmission device are to be fixedly connected with horizontal telescopic device, and two transmission are additionally provided on the transmission device
Driving motor, described two transmission driving motors are located at the side of the driving wheel at transmission device both ends, described two transmission
Driving motor is respectively to be fixedly connected with the driving wheel at transmission device both ends.
Further, described two horizontal telescopic devices are servo motor driving expansion bend, and the transmission device is band
There is the transfer roller of rubber transmission belt.
Further, the label spraying mechanism is by spraying support, spraying lifting device, spraying pressurizing device, spray liniment
Container, spraying trigger and spray liniment extract pump group at the spraying support is located at the side of stamping device frame, the spraying
Bracket is to be fixedly connected with stamping device frame, and the spraying lifting device is located at the middle position on the top of spraying support,
The spraying lifting device is to be fixedly connected with spraying support, and the spraying pressurizing device is located at the lower part of spraying lifting device,
The spraying pressurizing device is to be fixedly connected with spraying lifting device, is additionally provided with spray pipe on the spraying pressurizing device, described
Spray pipe is located at the lower part of spraying pressurizing device, and the spray pipe is to be fixedly connected with spraying pressurizing device, and the spray liniment holds
Device is located at the side of spraying lifting device, and the spraying agent container is to be fixedly connected with spraying support, on the spraying agent container
It is additionally provided with hermatic door, the hermatic door is located at the top of spraying agent container, and the hermatic door is to be fixedly connected with spraying agent container,
The spraying trigger is located at the side of spraying agent container, and the spraying trigger is to be fixedly connected with spraying agent container, described
Spray liniment extracts the lower part that pump is located at spraying trigger, and one end of the spray liniment extraction pump is to be fixedly connected with trigger is applied,
The spray liniment extracts the other end of pump and spraying agent container is to be fixedly connected, and the spray liniment extracts and is additionally provided with spray liniment on pump
Bomb tube is conveyed, the spray liniment conveying bomb tube is located at spray liniment and extracts between pump and spraying pressurizing device, the spray liniment conveying
Pump is extracted with spray liniment to be fixedly connected in one end of bomb tube, and the other end and the spraying pressurizing device of the spray liniment conveying bomb tube are
It is fixedly connected.
Further, the spraying lifting device is that servo motor drives lifter, and the spraying pressurizing device is electronic
Piston type high pressure micro air pump, the spray pipe are cone-shaped stainless steel pipe, and the spraying agent container is stainless steel sealing container, institute
Stating spray liniment and extracting pump is that liquid pressing pumps, and the spray liniment conveying bomb tube is transparent hose.
It is a kind of compound using intelligent automation equipment and with synthesis type the beneficial effects of the present invention are: whole set of installation
Mold to carry out body part punch process, and then improves production efficiency, reduce automobile manufacture cost, avoid investment waste,
Production capacity and the quality of production is set to be significantly improved, in addition, punching press weight can be monitored during stamping press to sentence
Whether the stress degree of disconnected stamping parts is up to standard, is subsequent detection people to carry out spraying label to car body molded part not up to standard
The judgement of member is brought convenience;Entire molding composite die significantly improves the portion of different size instead of multi-process mould
The production efficiency of part ontology;In addition, being additionally provided with several through holes in the middle part of shaping mould under body part, make under body part
Shaping mould formation one has the hollowed mould of through hole, is to add after punching press molding convenient for finished parts backing-out punch in this way
Work hardware body after molding is ejected, and then facilitates the output of hardware body;The hardware body of all different sizes is all logical
Intelligent punching mechanism is crossed to complete punch process, pressed sheet can synchronize carry out depression, and step is unified, go up and down flat rapidly
Surely, precision is high, when one of punching press elevator drive machine or the failure of punching press lifting device can not work, remaining
Punching press elevator drive machine and punching press lifting device can also guarantee the execution of press work, avoid delaying because of equipment fault problem
Production;Multiple damping springs are additionally provided between shaping mould and pressed sheet on body part, when punching press molds, so that stamping press
Degree is softer, reduces excessive deformation and side mouthful burr after punching press, improves stamping quality, punching press monitoring device is located at
In the pit-hole of underground, and punching press monitoring device uses weighbridge, it can detect pressure, this pressure Value Data can be transported to control
In device processed, the pressure value of punching press is to be set in advance, and when numerical value of the pressure value of punching press beyond former setting, is considered as the portion
The punching press of part ontology is qualified, conversely, being then considered as, the hardware body punching press is unqualified, if punching press is unqualified, controller can send letter
Number into the spraying trigger of spraying agent container side, prepare to carry out the hardware body after this punching press automatic label spraying,
It is detected and is processed again in case subsequent.
Detailed description of the invention
Fig. 1 is the structural front view of molding composite die of the invention.
Fig. 2 is the schematic perspective view of shaping mould on body part of the invention.
Fig. 3 is the overlooking structure diagram of shaping mould on body part of the invention.
Fig. 4 is the schematic perspective view of shaping mould under body part of the invention.
Fig. 5 is the overlooking structure diagram of shaping mould under body part of the invention.
Fig. 6 is the structural schematic diagram of hardware body of the invention.
Fig. 7 is the structural schematic diagram of intelligent punching mechanism of the invention.
Fig. 8 is intelligent punching mechanism disassemblying structure schematic diagram of the invention.
Fig. 9 is intelligent punching mechanism punching press mould-matching structure schematic diagram of the invention.
Figure 10 is the structural schematic diagram of lifting guide device of the invention.
Figure 11 is upper shaping mould and lower shaping mould disassemblying structure schematic diagram of the invention.
Figure 12 is the working state schematic representation of finished product output mechanism of the invention.
Figure 13 is label spraying mechanism structural schematic diagram of the invention.
Wherein: 1, forming composite die 2, shaping mould 3, upper shaping mould fixed plate on body part
4, upper mounted plate card slot 5, upper shaping mould positioning pedestal 6, upper shaping mould locating groove
7, base stand location column 8, upper molding structure template 9, forming panel positioning column
10, shaping mould 12, lower shaping mould fixed plate under upper molding structure 11, body part
13, bottom plate card slot 14, lower shaping mould positioning pedestal 15, lower shaping mould locating groove
16, pedestal registering holes 17, lower molding structure template 18, forming panel registering holes
19, lower molding structure 20, hardware body 21, the first bulge-structure
22, the second bulge-structure 23, pipeline hole 24, sealing structure
25, intelligent punching mechanism 26, punching mechanism pedestal 27, reinforcing bar keel shoe
28, stamping device frame 29, punching press sewing platform base 30, punching press monitoring device
31, lower shaping mould fixed station 32, plate 33, finished parts backing-out punch
34, punching press lifting device 35, punching press elevator drive machine 36, pressed sheet
37, guide device 38, guide rail 39, guide pulley are gone up and down
40, connecting plate 41, damping spring 42, finished product output mechanism are guided
43, support frame 44, horizontal telescopic device 45, transmission device
46, driving motor 47, label spraying mechanism 48, spraying support are transmitted
49, lifting device 50, spraying pressurizing device 51, spray pipe are sprayed
52, agent container 53, hermatic door 54, spraying trigger are sprayed
55, spray liniment extracts pump 56, spray liniment conveys bomb tube 57, controller
Specific embodiment
Brief description is made to a specific embodiment of the invention with reference to the accompanying drawing.
As shown in Figure 1, Figure 2, a kind of use shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Figure 10, Figure 11, Figure 12, Figure 13
The body part and its molding compound die of intelligent equipment punching press, including molding composite die 1, hardware body 20 and intelligent punching
Press mechanism 25, the molding composite die 1 are mounted in intelligent punching mechanism 25, the molding composite die 1 and intelligence
Punching mechanism 25 is to be fixedly connected, and the hardware body 20 is molded by 1 punching press of molding composite die, and the molding is compound
Mold 1 includes shaping mould 11 under shaping mould 2 and body part on body part, on the body part shaping mould 2 be at
Pattern fixed plate 3, upper shaping mould positioning pedestal 5 and upper molding structure template 8 form, and also set in the upper shaping mould fixed plate 3
There are four upper mounted plate card slots 4, and described one group of four upper mounted plate card slots, 4 every two is located at shaping mould fixed plate 3 in parallel
Two sides, any fixed board slot 4 are to be fixedly connected with upper shaping mould fixed plate 3, the upper shaping mould positioning pedestal 5
In the top of upper shaping mould fixed plate 3, the upper shaping mould positioning pedestal 5 is to be fixedly connected with upper shaping mould fixed plate 3, described
Be additionally provided with four upper shaping mould locating grooves 6 and two base stand location columns 7 in upper shaping mould positioning pedestal 5, on described four at
One group of 6 every two of pattern locating groove is located at the two sides of shaping mould positioning pedestal 5 in parallel, any upper shaping mould positioning card
Slot 6 is to be fixedly connected with upper shaping mould positioning pedestal 5, and described two base stand location columns 7 are in parallel positioned at upper molding structure template 8
Two sides, any base stand location column 7 are to be fixedly connected with upper shaping mould positioning pedestal 5, and the upper molding structure template 8 is located at
The top of upper shaping mould positioning pedestal 5, the upper molding structure template 8 is to be fixedly connected with upper shaping mould positioning pedestal 5, described
Four forming panel positioning columns 9 and upper molding structure 10, four forming panels positioning are additionally provided in upper molding structure template 8
One group of 9 every two of column is located at the two sides of molding structure 10, any forming panel positioning column 9 and upper molding structure mould in parallel
Plate 8 is to be fixedly connected, and the upper molding structure 10 is located at the middle part of upper molding structure template 8, the upper molding structure 10 with it is upper
Molding structure template 8 is to be fixedly connected, and shaping mould 11 is determined by lower shaping mould fixed plate 12, lower shaping mould under the body part
Position pedestal 14 and lower molding structure template 17 form, and are additionally provided with four bottom plate card slots in the lower shaping mould fixed plate 12
13, described one group of four bottom plate card slots, the 13 every two two sides for being located at lower shaping mould fixed plate 12 in parallel, it is any it is described under
Fixed plate card slot 13 is to be fixedly connected with lower shaping mould fixed plate 12, and it is solid that the lower shaping mould positioning pedestal 14 is located at lower shaping mould
The top of fixed board 12, the lower shaping mould positioning pedestal 14 are to be fixedly connected with lower shaping mould fixed plate 12, the lower shaping mould
Four lower shaping mould locating grooves 15 and two pedestal registering holes 16 are additionally provided in positioning pedestal 14, four lower shaping moulds are fixed
One group of 15 every two of card slot of position is located at the two sides of lower shaping mould positioning pedestal 14, any lower shaping mould locating groove 15 in parallel
It is to be fixedly connected with lower shaping mould positioning pedestal 14, described two pedestal registering holes 16 are in parallel positioned at lower molding structure template 17
Two sides, any pedestal registering holes 16 are to be fixedly connected with lower shaping mould positioning pedestal 14, four lower shaping mould positioning
The position of card slot 15 is identical as four upper positions of shaping mould locating groove 6 in upper shaping mould positioning pedestal 5, and two bases
The position of seat registering holes 16 is identical as the position of two base stand location columns 7 in upper shaping mould positioning pedestal 5, the lower molding knot
Structure template 17 is located at the top of lower shaping mould positioning pedestal 14, the lower molding structure template 17 and lower shaping mould positioning pedestal 14
To be fixedly connected, four forming panel registering holes 18 and lower molding structure 19, institute are additionally provided in the lower molding structure template 17
The two sides that one group of four forming panel registering holes, 18 every two is located at lower molding structure 19 in parallel are stated, any shaping mould sleeve-board
Quasi- hole 18 is to be fixedly connected with lower molding structure 19, and the lower molding structure 19 is located at the middle part of lower molding structure template 17, institute
Stating lower molding structure 19 and lower molding structure template 17 is to be fixedly connected, the position of four forming panel registering holes 18 with it is upper
The position of four forming panel positioning columns 9 in molding structure template 8 is identical, and the position of the lower molding structure 19 with it is upper
The position of upper molding structure 10 in molding structure template 8 is identical, be additionally provided in the hardware body 20 first bulge-structure 21,
Second bulge-structure 22, pipeline hole 23 and sealing structure 24, first bulge-structure 21 are located at the middle part of hardware body 20,
First bulge-structure 21 is to be fixedly connected with hardware body 20, and second bulge-structure 22 is located at the first bulge-structure 21
Side, second bulge-structure 22 and hardware body 20 are to be fixedly connected, and the pipeline hole 23 is located at the first protrusion knot
Between structure 21 and the second bulge-structure 22, the pipeline hole 23 is to be fixedly connected with hardware body 20, the sealing structure 24
Positioned at the edge of hardware body 20, the sealing structure 24 is to be fixedly connected with hardware body 20, and the hardware body 20 is vapour
Vehicle end cover of silencer, first bulge-structure 21 and the second bulge-structure 22 are used to internal structure in cooperation mobile muffler
Elevated regions, the sealing structure 24 uses double-bending structure, so that the end to mobile muffler covers, feature
Be: the middle part of shaping mould 11 is additionally provided with several through holes under the body part, and any through hole runs through lower molding
Mould fixed plate 12, lower shaping mould positioning pedestal 14 and lower molding structure template 17, and the through hole is fixed in lower shaping mould
The position being distributed in plate 12, lower shaping mould positioning pedestal 14 and lower molding structure template 17 is identical, makes shaping mould under body part
11 form the hollowed mould for having through hole, and the intelligence punching mechanism 25 includes punching mechanism pedestal 26, reinforcing bar dragon
Skeleton 27, stamping device frame 28, punching press sewing platform base 29, punching press monitoring device 30, lower shaping mould fixed station 31, plate 32,
Several punching press lifting devices 34, pressed sheet 36, several lifting 37, two finished product output mechanisms 42 of guide device, label spray
Apply mechanism 47 and controller 57, in the foundation layer of the punching mechanism pedestal 26 pit-hole located underground, the punching mechanism pedestal
26 lay a foundation layer with underground to be fixedly connected, and the general frame of the reinforcing bar keel shoe 27 is located at the inside of punching mechanism pedestal 26,
The general frame of the reinforcing bar keel shoe 27 is to be fixedly connected with punching mechanism pedestal 26, the reinforcement bar support of the reinforcing bar keel shoe 27
Foot is to be fixedly connected with stamping device frame 28, and the stamping device frame 28 is located at the top of punching mechanism pedestal 26, described
Stamping device frame 28 is to be fixedly connected with punching mechanism pedestal 26, in the punching press sewing platform base 29 pit-hole located underground, and
Positioned at the inside of stamping device frame 28, the punching press sewing platform base 29 is to be fixedly connected with punching mechanism pedestal 26, the punching press
In the pit-hole located underground of monitoring device 30, and it is located at the top of punching press sewing platform base 29, the punching press monitoring device 30 and punching press
Sewing platform base 29 is to be fixedly connected, and the lower shaping mould fixed station 31 is located at the top of punching press monitoring device 30, the lower shaping mould
It is to be fixedly connected that fixed station 31, which passes through ground plate 32 with punching press monitoring device 30, described ground plate 32 and intelligent punching mechanism 25
The alignment of surrounding enviroment ground, and be fixedly connected with surrounding enviroment ground, if being additionally provided on the lower shaping mould fixed station 31
Dry finished parts backing-out punch 33, any finished parts backing-out punch 33 are located at the inside of lower shaping mould fixed station 31, the finished product
Part backing-out punch 33 is to be fixedly connected with lower shaping mould fixed station 31, and any punching press lifting device 34 is located at stamping device frame
At apical position inside 28, the punching press lifting device 34 is to be fixedly connected with stamping device frame 28, any punching press lifting
Punching press elevator drive machine 35 is additionally provided on device 34, the punching press elevator drive machine 35 is located at the top of stamping device frame 28,
One end of the punching press elevator drive machine 35 is to be fixedly connected with punching press lifting device 34 across the top of stamping device frame 28,
The pressed sheet 36 is located at the inside of stamping device frame 28, and is located at the lower part of several punching press lifting devices 34, described
Pressed sheet 36 is to be fixedly connected with punching press lifting device 34, several damping springs 41, any institute are additionally provided on the pressed sheet 36
The lower part that damping spring 41 is located at pressed sheet 36 is stated, one end of the damping spring 41 is to be fixedly connected with pressed sheet 36, the damping
The other end of spring 41 is to be fixedly connected with shaping mould 2 on body part, and any lifting guide device 37 is located at stamping device
Between 28 internal side wall of frame and pressed sheet 36, the lifting guide device 37 is to be fixedly connected with stamping device frame 28, is appointed
The lifting guide device 37 of anticipating is made of guide rail 38, several guide pulleys 39 and guidance connecting plate 40, the guide rail 38
In 28 internal side wall of stamping device frame, the guide rail 38 is to be fixedly connected with 28 internal side wall of stamping device frame, is appointed
The guide pulley 39 of anticipating is located between guide rail 38 and guidance connecting plate 40, and one end of the guide pulley 39 and guide rail 38 are solid
Fixed connection, the other end of the guide pulley 39 are to be fixedly connected with guidance connecting plate 40, and the guidance connecting plate 40 is located at punching
The side of pressing plate 36, the guidance connecting plate 40 are to be fixedly connected with pressed sheet 36, and any finished product output mechanism 42 is located at
The side of stamping device frame 28, and the position between shaping mould 11 under shaping mould 2 on body part and body part
Place, any finished product output mechanism 42 is made of 43, two horizontal telescopic devices 44 of support frame and transmission device 45, described
Support frame 43 is located at the hollowed out area at 28 middle part of stamping device frame, and hollowed out area is located at shaping mould 2 on body part
At the position under body part between shaping mould 11, support frame as described above 43 is to be fixedly connected with stamping device frame 28, described
Two 44 horizontal parallels of horizontal telescopic device are located at the side of support frame 43, and are located at the outside of stamping device frame 28, institute
It is to be fixedly connected that two horizontal telescopic devices 44, which are stated, with stamping device frame 28, and the transmission device 45 is located at the another of support frame 43
Side, and it is located at the inside of stamping device frame 28, the transmission device 45 is to be fixedly connected with horizontal telescopic device 44, institute
It states and is additionally provided with two transmission driving motors 46 on transmission device 45, described two transmission driving motors 46 are located at transmission device
The side of the driving wheel at 45 both ends, described two transmission driving motors 46 are respectively to fix with the driving wheel at 45 both ends of transmission device
Connection, the label spraying mechanism 47 is located at the side of stamping device frame 28, and is located at shaping mould 2 and vehicle on body part
At unloading position under body component between shaping mould 11, the label spraying mechanism 47 is fixed connect with stamping device frame 28
It connects, the controller 57 is located at the side of stamping device frame 28, and the controller 57 is to be fixedly connected with ground plate 32, described
Label spraying mechanism 47 is by spraying support 48, spraying lifting device 49, spraying pressurizing device 50, spraying agent container 52, spraying
Trigger 54 and spray liniment extract 55 composition of pump, and the spraying support 48 is located at the side of stamping device frame 28, the spraying
Bracket 48 is to be fixedly connected with stamping device frame 28, and the spraying lifting device 49 is located at the centre on the top of spraying support 48
At position, the spraying lifting device 49 is to be fixedly connected with spraying support 48, and the spraying pressurizing device 50 is located at spraying and rises
The lower part of falling unit 49, the spraying pressurizing device 50 are to be fixedly connected with spraying lifting device 49, the spraying pressurizing device
Spray pipe 51 is additionally provided on 50, the spray pipe 51 is located at the lower part of spraying pressurizing device 50, and the spray pipe 51 adds with spraying
Pressure device 50 is to be fixedly connected, and the spraying agent container 52 is located at the side of spraying lifting device 49, the spraying agent container 52
It is to be fixedly connected with spraying support 48, hermatic door 53 is additionally provided on the spraying agent container 52, the hermatic door 53 is located at spraying
The top of agent container 52, the hermatic door 53 are to be fixedly connected with spraying agent container 52, and the spraying trigger 54 is located at spraying
The side of agent container 52, the spraying trigger 54 are to be fixedly connected with spraying agent container 52, and the spray liniment extracts pump 55
In the lower part of spraying trigger 54, the spray liniment extracts one end of pump 55 and painting trigger 54 is to be fixedly connected, the spraying
The other end of pump 55 is extracted in agent and spraying agent container 52 is to be fixedly connected, and it is defeated to be additionally provided with spray liniment on the spray liniment extraction pump 55
Bomb tube 56 is sent, the spray liniment conveying bomb tube 56 is located at spray liniment and extracts between pump 55 and spraying pressurizing device 50, the spraying
Pump 55 is extracted with spray liniment to be fixedly connected in one end of agent conveying bomb tube 56, and the spray liniment conveys the other end and the spray of bomb tube 56
Applying pressurizing device 50 is to be fixedly connected.It is fixed under four upper mounted plate card slots 4, four upper shaping mould locating grooves 6, four
The shape of 13, four lower shaping mould locating grooves 15 of board slot be it is U-shaped, it is solid under four upper mounted plate card slots 4 and four
The shape size of fixed board card slot 13 is identical, described four upper shaping mould locating grooves 6 and four lower shaping mould locating grooves 15
Shape size is identical, and this structure enables on body part that shaping mould 11 is stuck in intelligent punching under shaping mould 2 and body part
Installation is clamped at different fixed structure positions in press mechanism 25.The punching mechanism pedestal 26 is concreting.Institute
Stating punching press monitoring device 30 is weighbridge.Described ground plate is checkered plates.The quantity of several finished parts backing-out punch 33 is
It is multiple, and be servo motor driving lifting device, point of the finished parts backing-out punch 33 in lower shaping mould fixed station 31
Cloth is different, and this distribution is to cooperate under the body part in the molding composite die 1 of different size in shaping mould 11
The distributions of several through holes make finished product after shaping mould 11 molds punching press under shaping mould 2 and body part on body part
The ejector member of part backing-out punch 33 can be ejected successfully from through hole, thus by the body part after punch forming from car body
Shaping mould 11 is jacked up under component, facilitates the output of component end item.The quantity of several punching press lifting devices 34 be it is multiple,
It and is fluid pressure type Motorized lift device.The pressed sheet 36 is solid steel plate.In any lifting guide device 37
The quantity of several guide pulleys 39 be 4, described one group of 39 every two of guide pulley, and in parallel be located at guide rail 38 and guidance
Between connecting plate 40, the guide pulley 39 that the every two is fixed in parallel is fixed on the two sides of guide rail 38 with one end of pulley,
And then facilitate the moving up and down on 28 inner wall of stamping device frame of guide pulley 39.The quantity of several damping springs 41 is
It is multiple.Described two horizontal telescopic devices 44 are servo motor driving expansion bend.The transmission device 45 is to pass with rubber
The transfer roller of dynamic band.The spraying lifting device 49 is that servo motor drives lifter.The spraying pressurizing device 50 is electronic
Piston type high pressure micro air pump.The spray pipe 51 is cone-shaped stainless steel pipe.The spraying agent container 52 is that stainless steel sealing is held
Device.The spray liniment extracts pump 55 and pumps for liquid pressing.The spray liniment conveying bomb tube 56 is transparent hose.
Working method: after whole set of installation includes molding composite die 1, and utilization molding 1 punch forming of composite die
Hardware body 20 and for punching press different size model and be capable of fixing molding composite die 1 intelligent punching mechanism 25, be
It is a kind of using intelligent automation equipment and with synthesis type composite die come to body part carry out punch process, and then improve life
Efficiency is produced, automobile manufacture cost is reduced, avoids investment waste, the automobile for making production capacity and the quality of production be significantly improved is matched
Part production facility;And during stamping press, punching press weight can be monitored judge stamping parts stress degree whether
It is up to standard, to carry out spraying label to car body molded part not up to standard, brought convenience for the judgement of subsequent detection personnel;Wherein,
Molding composite die 1 be mounted in intelligent punching mechanism 25, and hardware body 20 be by 1 punching press of molding composite die molding and
At.
It forms composite die 1 and includes shaping mould 11 under shaping mould 2 on body part and body part, body part therein
Upper shaping mould 2 is mounted on the damping spring 41 of 36 lower part of pressed sheet inside stamping device frame 28, and is formed under body part
Mould 11 is then mounted on the lower shaping mould fixed station 31 inside stamping device frame 28;Shaping mould 2 is by upper on body part
Shaping mould fixed plate 3, upper shaping mould positioning pedestal 5 and upper molding structure template 8 form, shaping mould 2, upper molding on body part
Mould positioning pedestal 5 and upper molding structure template 8 are that superposition is fixed, wherein are additionally provided with four in upper shaping mould fixed plate 3
Upper mounted plate card slot 4, this group of four upper mounted plate card slots, 4 every two are located at the two sides of shaping mould fixed plate 3 in parallel, together
Reason, shaping mould 2 is essentially identical on the structure composition of shaping mould 11 and body part under body part, forms under entire body part
Mould 11 is made of lower shaping mould fixed plate 12, lower shaping mould positioning pedestal 14 and lower molding structure template 17, in lower shaping mould
Four bottom plate card slots 13 are additionally provided in fixed plate 12, this group of four bottom plate card slots, 13 every two be located in parallel it is lower at
The two sides of pattern fixed plate 12;Before carrying out molding punching press, operator can come according to the difference of the body part of production
Replace on the body part of different size shaping mould 11 under shaping mould 2 and body part, and four upper mounted plate card slots 4, four
The shape of a upper shaping mould locating groove 6, four bottom plate card slots, 13, four lower shaping mould locating grooves 15 be it is U-shaped, four
A upper mounted plate card slot 4 is identical as the shape size of four bottom plate card slots 13, and four are gone up shaping mould locating grooves 6 and four
The shape size of lower shaping mould locating groove 15 is identical, and this structure makes to form under shaping mould 2 and body part on body part
Mould 11, which can be stuck at fixed structure position different in intelligent punching mechanism 25, is clamped installation, ease of assembly and tears open
It unloads, is additionally provided with four upper shaping mould locating grooves 6 and two in the upper shaping mould positioning pedestal 5 of shaping mould 2 on body part
Base stand location column 7 is additionally provided with four forming panel positioning columns 9 and upper molding structure 10 in upper molding structure template 8, in this way can be with
Four lower shaping mould locating grooves 15 and two pedestal registering holes 16 and lower molding under corresponding body part in shaping mould 11
It is additionally provided with four forming panel registering holes 18 and lower molding structure 19 on stay in place form 17, makes it possible in upper 10 He of molding structure
It is effectively molded during lower 19 punching press of molding structure.Entire molding composite die 1 is mentioned instead of multi-process mould, and then significantly
The production efficiency of the hardware body 20 of different size is risen.In addition, under body part the middle part of shaping mould 11 be additionally provided with it is several
A through hole, each through hole run through lower shaping mould fixed plate 12, lower shaping mould positioning pedestal 14 and lower molding structure template 17,
And lower shaping mould fixed plate 12 of the through hole under the body part in every sleeve forming composite die 1 on shaping mould 11, it is lower at
The position being distributed in pattern positioning pedestal 14 and lower molding structure template 17 is identical, and shaping mould 11 under body part is made to form one
Hollowed mould with through hole is in order to after punching press molding, convenient for finished parts backing-out punch 33 by the portion after machine-shaping in this way
Part ontology 20 is ejected, and then facilitates the output of hardware body 20.
And hardware body 20 is then the intelligence by installing shaping mould 11 under shaping mould 2 and body part on body part
Punching mechanism 25 is stamped to form, which can be divided into different size model size according to the difference of modular construction
Component, operator need to produce the body part of different size model to replace the body part in intelligent punching mechanism 25
Shaping mould 11 under upper shaping mould 2 and body part, the hardware body 20 are the end caps of car body muffler, wherein hardware body 20
It is equipped with the first bulge-structure 21, the second bulge-structure 22, pipeline hole 23 and sealing structure 24, the first bulge-structure 21 and the
Two bulge-structures 22 are used to the elevated regions of internal structure in cooperation mobile muffler, and sealing structure 24 uses two-fold kinking
Structure, so that the end to mobile muffler covers.
The hardware body 20 of all different sizes is all that punch process, entire intelligence are completed by intelligent punching mechanism 25
It includes punching mechanism pedestal 26, reinforcing bar keel shoe 27, stamping device frame 28, punching press sewing platform base 29, punching that punching mechanism 25, which can be changed,
Pressure monitoring device 30, lower shaping mould fixed station 31, plate 32, multiple punching press lifting devices 34, pressed sheet 36, it is multiple lifting draw
Lead 37, two finished product output mechanisms 42 of device, label spraying mechanism 47 and controller 57;Wherein, punching mechanism pedestal 26 is located at
In the foundation layer of underground pit-hole, and the general frame of reinforcing bar keel shoe 27 is located at the inside of punching mechanism pedestal 26, in construction
When, it needs first to build reinforcing bar keel shoe 27, secondly punching mechanism pedestal 26 uses concreting again, and reinforcing bar is imperial
The reinforcing bar foot portion of skeleton 27 is connected and fixed with stamping device frame 28, long for the stamping equipment of kiloton position
It is in the punching production stage year, this pedestal using architecture structure form is more firm;The also position of punching press sewing platform base 29
In the pit-hole of underground, and it is located at the inside of stamping device frame 28, the punching press sewing platform base 29 and punching mechanism pedestal 26 are fixed
Connection, the punching press monitoring device 30 also are located in the pit-hole of underground, and are located at the top of punching press sewing platform base 29, punching press monitoring device
30 are fixed with punching press sewing platform base 29, and punching press monitoring device 30 uses weighbridge, and ground plate 32 uses checkered plates, it with
The surrounding enviroment ground of intelligent punching mechanism 25 is aligned, and is fixedly connected with surrounding enviroment ground, in conclusion be for
Structure distribution of the complete equipment structure in construction and installation;When in use, firstly, operator needs to check body portions
Fixing situation of the shaping mould 11 in intelligent punching mechanism 25 under shaping mould 2 and body part on part, after inspection, operation
Personnel set punching press interval time in controller 57, and open operating switch, and material to be processed is from intelligent press machine
The side of structure 25 enters, i.e., the side that stamping device frame 28 is not provided with label spraying mechanism 47 enters, and material can be with upper one
The conveyer belt of procedure is slipped under the body part in intelligent punching mechanism 25 on shaping mould 11, in punching press elevator drive machine
Under the action of 35, corresponding respective punching press lifting device 34 starts running, and each punching press lifting device 34 uses fluid pressure type
Motorized lift device, these signals of punching press lifting device 34 by punching press elevator drive machine 35 from controller 57, Neng Goutong
One instruction, and then synchronize and depression is carried out to pressed sheet 36, step is unified, and lifting is steady rapidly, and precision is high, and punching press
Plate 36 uses solid steel plate, the dynamics of punching press can be increased in this way, when one of punching press elevator drive machine 35 or punching press liter
When the failure of falling unit 34 can not work, remaining punching press elevator drive machine 35 and punching press lifting device 34 can also guarantee to rush
The execution for pressing work, avoids delaying production because of equipment fault problem;On body part between shaping mould 2 and pressed sheet 36 also
Equipped with multiple damping springs 41, in this way when 11 punching press of shaping mould molds under shaping mould 2 on body part and body part, make
Punching press dynamics is softer, reduce excessive deformation and side mouthful burr after punching press, improve stamping quality, in addition, under
The punching press monitoring device 30 of 31 lower part of shaping mould fixed station can detect pressure, this pressure Value Data can be transported to controller
In 57, the pressure value of punching press is to be set in advance, and when numerical value of the pressure value of punching press beyond former setting, is considered as the component
20 punching press of ontology is qualified, conversely, being then considered as, 20 punching press of hardware body is unqualified, if punching press is unqualified, controller 57 can be sent out
For the number of delivering letters into the spraying trigger 54 of spraying 52 side of agent container, preparation carries out automatically the hardware body 20 after this punching press
Label spraying.
After shaping mould 11 molds punch forming under shaping mould 2 and body part on body part, in punching press elevator drive machine
35 and punching press lifting device 34 under the action of, shaping mould 2 can be lifted on body part, at this point, controller 57 can automatically turn on
Finished parts backing-out punch 33 in lower shaping mould fixed station 31, each finished parts backing-out punch 33 is using servo motor driving lifting dress
It sets, also, distribution of the finished parts backing-out punch 33 in lower shaping mould fixed station 31 is different, this distribution is to cooperate
The distribution of several through holes under body part in the molding composite die 1 of different size in shaping mould 11, in body portions
After shaping mould 11 molds punching press under shaping mould 2 and body part on part, keep the ejector member of finished parts backing-out punch 33 smooth
Ground is ejected from through hole, so that shaping mould 11 is jacked up under body part by the body part after punch forming, is facilitated into
The output of product component;Operator can be according to the difference of the perforation hole site in every sleeve forming composite die 1, by different size
Finished parts backing-out punch 33 corresponding to the molding composite die 1 of model is set and is saved in controller 57, thus convenient
Operation;What even corresponding finished parts backing-out punch 33 was set is incorrect, then under body part the non-hollow out of shaping mould 11 position
Can also the ejection of finished parts backing-out punch 33 be stopped by setting, and allowing can be by the finished parts backing-out punch 33 of through hole by body part
Hardware body 20 in lower shaping mould 11 after punching press ejects;Then, exactly the hardware body 20 after ejection is conveyed, when
After hardware body 20 is ejected, controller 57 can send a signal to two horizontal telescopic devices 44 in finished product output mechanism 42,
Each finished product output mechanism 42 is made of 43, two horizontal telescopic devices 44 of support frame and transmission device 45, wherein two water
Flattened compression apparatus 44 is servo motor driving expansion bend, it can stretch transmission device 45 fixed thereto to center position
Out, on transmission device 45 under the drive of two transmission driving motors 46, transmission device 45 starts running, which adopts
With the transfer roller with rubber transmission belt, as transmission device 45 rotates on one side, finished parts backing-out punch 33 also can slowly be fallen, from
And contact the hardware body 20 after punching press with transmission device 45, the hardware body 20 after enabling to punching press in this way is from entirely setting
It is conveyed out in applying, to complete punch process.
In the above process, it is qualified and two kinds of punching press rejected product for punching press to be divided to hardware body 20, and judgement all passes through
The data that punching press monitoring device 30 is monitored are distinguished, and qualified product can be exported directly, for those rejected products, control
Device 57 processed can transmit a signal in the spraying trigger 54 of spraying 52 side of agent container, prepare to the hardware body after this punching press
20 carry out automatic label spraying, and label spraying mechanism 47 is by spraying support 48, spraying lifting device 49, spraying pressurizing device
50, agent container 52, spraying trigger 54 and spray liniment are sprayed and extracts 55 composition of pump, when spraying trigger 54 receives controller 57
Signal when, will start spraying lifting device 49, spraying pressurizing device 50 and spray liniment extract pump 55, wherein spraying lifting dress
Set 49 using servo motors drive lifters, can maneuverability smoothly will spraying pressurizing device 50 extend, spraying
Under the action of pump 55 is extracted in agent, it extracts spray liniment from spraying agent container 52, and spray liniment is defeated along spray liniment
Bomb tube 56 is sent to be sent in spraying pressurizing device 50, which uses electric piston formula high pressure micro air pump,
Hardware body 20 by transmission device 45 export when, it can using pneumatic principle spray liniment is rapid, and marginally from
Spray pipe 51 is injected in hardware body 20 as label, is detected and is processed again in case subsequent;In spraying agent container 52
Top be equipped with hermatic door 53, operator can by the hermatic door 53 come to spraying agent container 52 in add spray liniment.
In addition to this, multiple lifting guide devices 37, each lifting guide device 37 are additionally provided in the side of pressed sheet 36
It is made of 38, four guide pulleys 39 of guide rail and guidance connecting plate 40, wherein one group of 39 every two of guide pulley, and
It is located between guide rail 38 and guidance connecting plate 40 in parallel, the guide pulley 39 that the every two is fixed in parallel has one end of pulley
The two sides of guide rail 38 are fixed on, and then facilitate the moving up and down on 28 inner wall of stamping device frame of guide pulley 39, guide rail 38
It is fixed in 28 internal side wall of stamping device frame, punching press elevator drive machine 35 and punching press lifting device 34 can be assisted in this way
Promotion and depression for pressed sheet 36, and pressed sheet 36 can also be made to move up and down according to track, thus
Standardized the shiftable haulage line of pressed sheet 36 so that on body part under shaping mould 2 and body part shaping mould 11 punching press
Mold it is more accurate in place.
In the description of the present invention, it should be noted that term " center ", " longitudinal direction ", " transverse direction ", "upper", "lower",
The orientation of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "inner", "outside", " top ", " bottom ", " end "
Or positional relationship is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description of the present invention and simplification of the description, and
It is not that the device of indication or suggestion meaning or element must have a particular orientation, be constructed and operated in a specific orientation, therefore
It is not considered as limiting the invention.In addition, term " first ", " second ", " third " are used for description purposes only, and cannot manage
Solution is indication or suggestion relative importance.
One embodiment of the present invention has been described in detail above, but the content is only preferable implementation of the invention
Example, should not be considered as limiting the scope of the invention.It is all according to all the changes and improvements made by the present patent application range
Deng should still be within the scope of the patent of the present invention.
Claims (10)
1. a kind of body part and its molding compound die using intelligent equipment punching press, including molding composite die, component sheet
Body and intelligent punching mechanism, the molding composite die are mounted in intelligent punching mechanism, the molding composite die and
Intelligent punching mechanism is to be fixedly connected, and the hardware body is molded by molding composite die punching press, and the molding is multiple
Molding tool includes shaping mould under shaping mould on body part and body part, and shaping mould is by upper shaping mould on the body part
Fixed plate, upper shaping mould positioning pedestal and upper molding structure template form, and are additionally provided on four in the upper shaping mould fixed plate
Fixed plate card slot, one group of every two of four upper mounted plate card slots are located at the two sides of shaping mould fixed plate, any institute in parallel
It is to be fixedly connected that upper mounted plate card slot, which is stated, with upper shaping mould fixed plate, and the upper shaping mould positioning pedestal is located at upper shaping mould and fixes
The top of plate, the upper shaping mould positioning pedestal are to be fixedly connected with upper shaping mould fixed plate, the upper shaping mould positioning pedestal
On be additionally provided with four upper shaping mould locating grooves and two base stand location columns, described four upper shaping mould locating groove every two one
Group is located at the two sides of upper shaping mould positioning pedestal in parallel, and any upper shaping mould locating groove is with upper shaping mould positioning pedestal
Be fixedly connected, described two base stand location columns are located at the two sides of molding structure template in parallel, any base stand location column with
Upper shaping mould positioning pedestal is to be fixedly connected, and the upper molding structure template is located at the top of upper shaping mould positioning pedestal, described
Upper molding structure template is to be fixedly connected with upper shaping mould positioning pedestal, and four moldings are additionally provided in the upper molding structure template
Template Location column and upper molding structure, one group of every two of four forming panel positioning columns are located at the two of molding structure in parallel
Side, any forming panel positioning column are to be fixedly connected with upper molding structure template, and the upper molding structure is located at upper molding
The middle part of stay in place form, the upper molding structure are to be fixedly connected with upper molding structure template, shaping mould under the body part
It is made of lower shaping mould fixed plate, lower shaping mould positioning pedestal and lower molding structure template, in the lower shaping mould fixed plate
Four bottom plate card slots are additionally provided with, one group of every two of four bottom plate card slots are located at lower shaping mould fixed plate in parallel
Two sides, any bottom plate card slot are to be fixedly connected with lower shaping mould fixed plate, and the lower shaping mould positioning pedestal is located at
The top of lower shaping mould fixed plate, the lower shaping mould positioning pedestal and lower shaping mould fixed plate are to be fixedly connected, it is described it is lower at
Four lower shaping mould locating grooves and two pedestal registering holes, four lower shaping mould positioning are additionally provided in pattern positioning pedestal
One group of the card slot every two two sides for being located at lower shaping mould positioning pedestal in parallel, any lower shaping mould locating groove and lower molding
Mould positioning pedestal is to be fixedly connected, and described two pedestal registering holes are located at the two sides of lower molding structure template in parallel, any described
Pedestal registering holes is to be fixedly connected with lower shaping mould positioning pedestal, the position of four lower shaping mould locating grooves and upper molding
The position of four upper shaping mould locating grooves in mould positioning pedestal is identical, and the position of two pedestal registering holes and upper molding
The position of two base stand location columns in mould positioning pedestal is identical, and the lower molding structure template is located at lower shaping mould positioning pedestal
Top, the lower molding structure template and lower shaping mould positioning pedestal are to be fixedly connected, in the lower molding structure template also
If there are four forming panel registering holes and lower molding structures, under one group of every two of four forming panel registering holes are located in parallel
The two sides of molding structure, any forming panel registering holes are to be fixedly connected with lower molding structure, the lower molding structure position
In the middle part of lower molding structure template, the lower molding structure is to be fixedly connected with lower molding structure template, four moldings
The position of template registering holes is identical as the position of four forming panel positioning columns in upper molding structure template, and it is described it is lower at
The position of type structure is identical as the position of upper molding structure in upper molding structure template, is additionally provided with first in the hardware body
Bulge-structure, the second bulge-structure, pipeline hole and sealing structure, first bulge-structure are located at the middle part of hardware body,
First bulge-structure is to be fixedly connected with hardware body, and second bulge-structure is located at the side of the first bulge-structure,
Second bulge-structure is to be fixedly connected with hardware body, and the pipeline hole is located at the first bulge-structure and the second protrusion is tied
Between structure, the pipeline hole is to be fixedly connected with hardware body, and the sealing structure is located at the edge of hardware body, described close
Seal structure and hardware body are to be fixedly connected, and the hardware body is mobile muffler end cap, first bulge-structure and the
Two bulge-structures are used to the elevated regions of internal structure in cooperation mobile muffler, and the sealing structure uses two-fold kinking
Structure, so that the end to mobile muffler covers, it is characterised in that: be additionally provided in the middle part of shaping mould under the body part
Several through holes, any through hole run through lower shaping mould fixed plate, lower shaping mould positioning pedestal and lower molding structure mould
Plate, and the position that the through hole is distributed in lower shaping mould fixed plate, lower shaping mould positioning pedestal and lower molding structure template
It sets identical, so that shaping mould under body part is formed the hollowed mould for having through hole, the intelligence punching mechanism includes
Punching mechanism pedestal, reinforcing bar keel shoe, stamping device frame, punching press sewing platform base, punching press monitoring device, lower shaping mould fixed station,
Ground plate, several punching press lifting devices, pressed sheet, several lifting guide devices, two finished product output mechanisms, label spraying
Mechanism and controller, in the foundation layer of the punching mechanism pedestal pit-hole located underground, the punching mechanism pedestal is established with underground
Base is to be fixedly connected, and the general frame of the reinforcing bar keel shoe is located at the inside of punching mechanism pedestal, the reinforcing bar keel shoe
General frame and punching mechanism pedestal be to be fixedly connected, the reinforcing bar stabilizer blade and stamping device frame of the reinforcing bar keel shoe are solid
Fixed connection, the stamping device frame are located at the top of punching mechanism pedestal, the stamping device frame and punching mechanism pedestal
To be fixedly connected, in the punching press sewing platform base pit-hole located underground, and it is located at the inside of stamping device frame, the stamping station
Pedestal is to be fixedly connected with punching mechanism pedestal, in the punching press monitoring device pit-hole located underground, and is located at punching press stylobate
The top of seat, the punching press monitoring device are to be fixedly connected with punching press sewing platform base, and the lower shaping mould fixed station is located at punching press prison
The top of device is surveyed, it is to be fixedly connected that the lower shaping mould fixed station, which passes through ground plate with punching press monitoring device, described ground plate
It is aligned with the surrounding enviroment ground of intelligent punching mechanism, and is fixedly connected with surrounding enviroment ground, the lower shaping mould is solid
Determine to be additionally provided with several finished parts backing-out punch on platform, any finished parts backing-out punch is located at the inside of lower shaping mould fixed station,
The finished parts backing-out punch is to be fixedly connected with lower shaping mould fixed station, and any punching press lifting device is located at stamping device frame
At apical position inside frame, the punching press lifting device is to be fixedly connected with stamping device frame, any punching press lifting device
On be additionally provided with punching press elevator drive machine, the punching press elevator drive machine is located at the top of stamping device frame, the punching press lifting
One end of driving machine is to be fixedly connected with punching press lifting device across the top of stamping device frame, and the pressed sheet is located at punching press
The inside of device frame, and it is located at the lower part of several punching press lifting devices, the pressed sheet and punching press lifting device are solid
It is fixed to connect, multiple damping springs are additionally provided on the pressed sheet, any damping spring is located at the lower part of pressed sheet, the damping spring
One end and pressed sheet be to be fixedly connected, the other end of the damping spring is to be fixedly connected with shaping mould on body part, arbitrarily
Between stamping device lower portion side wall and pressed sheet, the lifting guide device and punching press fill the lifting guide device
Setting frame is to be fixedly connected, and any finished product output mechanism is located at the side of stamping device frame, and close to body part
At position under upper shaping mould and body part between shaping mould, the label spraying mechanism is located at the one of stamping device frame
Side, and at the unloading position between shaping mould under shaping mould on body part and body part, the label flush coater
Structure is to be fixedly connected with stamping device frame, and the controller is located at the side of stamping device frame, the controller and Horizon
Plate is to be fixedly connected.
2. a kind of body part and its molding compound die using intelligent equipment punching press according to claim 1, feature
It is: four upper mounted plate card slots, four upper shaping mould locating grooves, four bottom plate card slots, four lower shaping moulds
The shape of locating groove be it is U-shaped, four upper mounted plate card slots are identical as the shape size of four bottom plate card slots, institute
State that four upper shaping mould locating grooves are identical as the shape size of four lower shaping mould locating grooves, and this structure makes body part
Shaping mould can be stuck at fixed structure position different in intelligent punching mechanism and be pressed from both sides under upper shaping mould and body part
Tight installation.
3. a kind of body part and its molding compound die using intelligent equipment punching press according to claim 1, feature
Be: the punching mechanism pedestal is concreting, and the punching press monitoring device is weighbridge, and described ground plate is anti-slip steel
Plate, the quantity of several punching press lifting devices is multiple, and is fluid pressure type Motorized lift device, and the pressed sheet is
Solid steel plate.
4. a kind of body part and its molding compound die using intelligent equipment punching press according to claim 1, feature
Be: the quantity of several finished parts backing-out punch is multiple, and is servo motor driving lifting device, the finished product
Distribution of the part backing-out punch in lower shaping mould fixed station is different, and this distribution is to cooperate the molding of different size compound
The distribution of several through holes under body part in mold in shaping mould, on body part under shaping mould and body part
After shaping mould molds punching press, the ejector member of finished parts backing-out punch is set successfully to eject from through hole, thus by punching press
Body part after molding shaping mould under body part is jacked up, and the output of component end item is facilitated.
5. a kind of body part and its molding compound die using intelligent equipment punching press according to claim 1, feature
Be: any lifting guide device is made of guide rail, several guide pulleys and guidance connecting plate, and the guide rail is located at
On stamping device lower portion side wall, the guide rail is to be fixedly connected with stamping device lower portion side wall, any guidance
Pulley is located between guide rail and guidance connecting plate, and one end of the guide pulley is to be fixedly connected with guide rail, the guide pulley
The other end with guidance connecting plate be to be fixedly connected, the guidance connecting plate is located at the side of pressed sheet, the guidance connecting plate
It is to be fixedly connected with pressed sheet.
6. a kind of body part and its molding compound die using intelligent equipment punching press according to claim 5, feature
Be: the quantity of several guide pulleys in any lifting guide device is 4, the guide pulley every two one
Group, and be located between guide rail and guidance connecting plate in parallel, the guide pulley that the every two is fixed in parallel has the one of pulley
End is fixed on the two sides of guide rail, and then facilitates guide pulley moving up and down on stamping device frame inner wall.
7. a kind of body part and its molding compound die using intelligent equipment punching press according to claim 1, feature
Be: any finished product output mechanism is made of support frame, two horizontal telescopic devices and transmission device, support frame as described above
At the hollowed out area of stamping device frame mid portion, and hollowed out area is located on body part under shaping mould and body part
At position between shaping mould, support frame as described above is to be fixedly connected with stamping device frame, described two horizontal telescopic device water
Average line position is located at the outside of stamping device frame, described two horizontal telescopic devices and punching press in the side of support frame
Device frame is to be fixedly connected, and the transmission device is located at the other side of support frame, and is located at the inside of stamping device frame,
The transmission device is to be fixedly connected with horizontal telescopic device, and two transmission driving motors, institute are additionally provided on the transmission device
State the side that two transmission driving motors are located at the driving wheel at transmission device both ends, described two transmission driving motor difference
It is to be fixedly connected with the driving wheel at transmission device both ends.
8. a kind of body part and its molding compound die using intelligent equipment punching press according to claim 7, feature
Be: described two horizontal telescopic devices are servo motor driving expansion bend, and the transmission device is with rubber transmission belt
Transfer roller.
9. a kind of body part and its molding compound die using intelligent equipment punching press according to claim 1, feature
Be: the label spraying mechanism is by spraying support, spraying lifting device, spraying pressurizing device, spraying agent container, spraying touching
It sends out device and spray liniment extracts pump group at the spraying support is located at the side of stamping device frame, the spraying support and punching press
Device frame is to be fixedly connected, and the spraying lifting device is located at the middle position on the top of spraying support, and the spraying rises
Falling unit is fixedly connected with spraying support, and the spraying pressurizing device is located at the lower part of spraying lifting device, and the spraying adds
Pressure device is to be fixedly connected with spraying lifting device, is additionally provided with spray pipe on the spraying pressurizing device, the spray pipe is located at
The lower part of pressurizing device is sprayed, the spray pipe is to be fixedly connected with spraying pressurizing device, and the spraying agent container is located at spraying
The side of lifting device, the spraying agent container are to be fixedly connected with spraying support, are additionally provided with sealing on the spraying agent container
Door, the hermatic door are located at the top of spraying agent container, and the hermatic door is to be fixedly connected with spraying agent container, the spraying touching
The side that device is located at spraying agent container is sent out, the spraying trigger is to be fixedly connected with spraying agent container, and the spray liniment extracts
Pump is located at the lower part of spraying trigger, and it is to be fixedly connected that the spray liniment, which extracts the one end pumped with trigger is applied, the spray liniment
The other end and spraying agent container for extracting pump are to be fixedly connected, and the spray liniment, which extracts, is additionally provided with spray liniment conveying bomb tube on pump,
The spray liniment conveying bomb tube is located at spray liniment and extracts between pump and spraying pressurizing device, one end of the spray liniment conveying bomb tube
Pump is extracted to be fixedly connected with spray liniment, and the other end of the spray liniment conveying bomb tube is to be fixedly connected with spraying pressurizing device.
10. a kind of body part and its molding compound die using intelligent equipment punching press according to claim 9, feature
Be: the spraying lifting device is that servo motor drives lifter, and the spraying pressurizing device is that electric piston formula high pressure is micro-
Type air pump, the spray pipe are cone-shaped stainless steel pipe, and the spraying agent container is stainless steel sealing container, and the spray liniment extracts
Pump is that liquid pressing pumps, and the spray liniment conveying bomb tube is transparent hose.
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CN201811268111.5A CN109482775B (en) | 2018-10-29 | 2018-10-29 | Intelligent stamping equipment of automobile body part spare |
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CN201811268111.5A CN109482775B (en) | 2018-10-29 | 2018-10-29 | Intelligent stamping equipment of automobile body part spare |
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CN109482775A true CN109482775A (en) | 2019-03-19 |
CN109482775B CN109482775B (en) | 2020-01-17 |
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CN1863615A (en) * | 2003-09-05 | 2006-11-15 | 株式会社丰技研 | Plate material press forming method and press forming device |
CN203508772U (en) * | 2013-09-30 | 2014-04-02 | 大连同泰汽车部件有限公司 | Precision hole punching and flanging die for automobile muffler end cover |
CN205436162U (en) * | 2015-12-31 | 2016-08-10 | 徐州德坤电气科技有限公司 | Artificial intelligence sheet metal component production system |
CN205869271U (en) * | 2016-05-06 | 2017-01-11 | 芜湖卓越空调零部件有限公司 | Lower bearing muffler forming die |
CN107900174A (en) * | 2017-12-14 | 2018-04-13 | 温州市南云金属制品有限公司 | A kind of metal product press machine and processing method |
CN207696887U (en) * | 2017-12-25 | 2018-08-07 | 苏州三卓韩一橡塑科技有限公司 | A kind of buffer solution pressure type automobile sealant pad stamping forming device |
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2018
- 2018-10-29 CN CN201811268111.5A patent/CN109482775B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1863615A (en) * | 2003-09-05 | 2006-11-15 | 株式会社丰技研 | Plate material press forming method and press forming device |
CN203508772U (en) * | 2013-09-30 | 2014-04-02 | 大连同泰汽车部件有限公司 | Precision hole punching and flanging die for automobile muffler end cover |
CN205436162U (en) * | 2015-12-31 | 2016-08-10 | 徐州德坤电气科技有限公司 | Artificial intelligence sheet metal component production system |
CN205869271U (en) * | 2016-05-06 | 2017-01-11 | 芜湖卓越空调零部件有限公司 | Lower bearing muffler forming die |
CN107900174A (en) * | 2017-12-14 | 2018-04-13 | 温州市南云金属制品有限公司 | A kind of metal product press machine and processing method |
CN207696887U (en) * | 2017-12-25 | 2018-08-07 | 苏州三卓韩一橡塑科技有限公司 | A kind of buffer solution pressure type automobile sealant pad stamping forming device |
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