CN109482544A - A kind of electronic workpiece process and treat system - Google Patents
A kind of electronic workpiece process and treat system Download PDFInfo
- Publication number
- CN109482544A CN109482544A CN201811306288.XA CN201811306288A CN109482544A CN 109482544 A CN109482544 A CN 109482544A CN 201811306288 A CN201811306288 A CN 201811306288A CN 109482544 A CN109482544 A CN 109482544A
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- water
- pulley
- setting
- degreasing
- storage tank
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- 238000000034 method Methods 0.000 title claims abstract description 26
- 230000008569 process Effects 0.000 title claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 153
- 238000005238 degreasing Methods 0.000 claims abstract description 62
- 239000008399 tap water Substances 0.000 claims abstract description 43
- 235000020679 tap water Nutrition 0.000 claims abstract description 43
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 claims abstract description 39
- 238000001035 drying Methods 0.000 claims abstract description 27
- 239000003973 paint Substances 0.000 claims abstract description 21
- 239000007921 spray Substances 0.000 claims description 68
- 238000003860 storage Methods 0.000 claims description 49
- 238000009434 installation Methods 0.000 claims description 39
- 239000002351 wastewater Substances 0.000 claims description 38
- 238000004140 cleaning Methods 0.000 claims description 36
- 239000007788 liquid Substances 0.000 claims description 36
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 32
- 239000002699 waste material Substances 0.000 claims description 32
- 238000005406 washing Methods 0.000 claims description 22
- 230000007246 mechanism Effects 0.000 claims description 20
- 229910052742 iron Inorganic materials 0.000 claims description 16
- 239000000725 suspension Substances 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 5
- 239000004568 cement Substances 0.000 claims description 3
- 238000010981 drying operation Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 2
- 230000010354 integration Effects 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 4
- 238000001723 curing Methods 0.000 description 19
- 238000004519 manufacturing process Methods 0.000 description 10
- 230000008901 benefit Effects 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- 230000005611 electricity Effects 0.000 description 3
- 239000013527 degreasing agent Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The present invention relates to a kind of electronic workpiece process and treat systems, the system comprises track self weight tensioner system, fixed rack, chain, degreasing system, tap water water wash system, pure water wash system, drying equipment, paint finishing, curing apparatus and motors, the fixed rack and chain are horizontally disposed, the fixed rack is symmetrical arranged two along longitudinal direction, the chain is movably set on fixed rack, the chain, which is connected to the motor, connects setting, and passes through motor driven；The degreasing system, tap water water wash system, pure water wash system, drying equipment, paint finishing, curing apparatus are set gradually.This system high degree of automation, integration degree is high, saves a large amount of human and material resources, improves work efficiency, and brings convenience to using.
Description
Technical field
The invention belongs to electronic manufacturing equipment technical field, especially a kind of electronic workpiece process and treat system.
Background technique
Soft copy is during production and processing, it is sometimes desirable to carry out degreasing, washing, drying etc. to the surface of soft copy
Processing, is mostly by manually carrying out operations at present, not only time-consuming and laborious, working efficiency is lower, nor can guarantee
The homogeneity of the quality of treated soft copy, easily causes economic operation to enterprise.In addition, though there are also processing systems at present
System, each treatment process is integrated, and soft copy is located successively to be handled in order, still, each journey of some systems
It also requires greatly manually to carry out suspension electronic part in sequence, alternatively, some systems are the several processes being integrated in treatment process,
Soft copy disposably cannot be completely handled, brings inconvenience to using.
Summary of the invention
It is an object of the invention to provide a kind of electronic workpiece process and treat system in place of overcome the deficiencies in the prior art,
The system automation degree is high, and integration degree is high, saves a large amount of human and material resources, improves work efficiency, and gives and uses band
Convenience is carried out.
The present invention solves its technical problem and adopts the following technical solutions to achieve:
A kind of electronic workpiece process and treat system, the system comprises track self weight tensioner system, fixed rack, chain,
Degreasing system, tap water water wash system, pure water wash system, drying equipment, paint finishing, curing apparatus and motor, the fixation
Sliding rail and chain are horizontally disposed, which is symmetrical arranged two along longitudinal direction, and the chain is movably set in solid
Determine on sliding rail, which, which is connected to the motor, connects setting, and passes through motor driven；It is the degreasing system, tap water water wash system, pure
Water wash system, drying equipment, paint finishing, curing apparatus are set gradually；
Electronic workpiece to be processed can be detachably set on the bottom surface of the chain, which is able to drive electronics work
Part successively penetrates, is pierced by degreasing system, tap water water wash system, pure water wash system, drying equipment, paint finishing, curing apparatus,
The degreasing system can carry out ungrease treatment to electronic workpiece surface, and the tap water water wash system is able to use tap water pair
Electronic workpiece surface carries out washing process, and the pure water wash system is able to use pure water and washes place to electronic workpiece surface progress pure water
Reason, the drying equipment can carry out drying operation to electronic workpiece, and the paint finishing can carry out electronic workpiece surface
Spraying operation, the curing apparatus can carry out curing operation to through paint finishing treated electronic workpiece；
The track self weight tensioner system is symmetrical arranged two in the horizontal direction, two track self weight tensioner system difference
It slides and is arranged with the horizontal end of fixed rack the same side, which is self-possessed tensioner system being capable of automatic tension chain.
Moreover, the drying equipment is drying oven, the curing apparatus is curing oven.
Moreover, the degreasing system include cleaning case, spray pipeline, nozzle, degreasing liquid storage tank, pump, waste tank and
Waste liquid water outlet；The tap water water wash system includes spray pipeline, nozzle, originally water storage tank, water pump, wastewater storage tank and waste water
Water outlet；The pure water wash system includes spray pipeline, nozzle, pure water storage tank and water pump；
The horizontal both ends of the cleaning case are formed with opening, which can allow for chain and electronic workpiece along level side
To passing through；The degreasing system, tap water water wash system, pure water wash system spray pipeline be arranged at intervals in cleaning case,
The top of the electronic workpiece of suspension, the spray pipeline is horizontally disposed, and horizontally spaced setting is multiple, the spray of institute's art
Uniformly distributed interval is arranged multiple nozzles in the horizontal direction on the bottom surface at the middle part on shower pipe road, which can be to being set to below
Suspension workpiece carry out cleaning operation；
The degreasing liquid storage tank, pump, wastewater storage tank, originally water storage tank, water pump, washing waste water storage tank, pure water storage tank are all provided with
It is placed in outside cleaning case；
Water collection sheet is closely set on the bottom surface of cleaning case below the spray pipeline, which tilts along longitudinal direction
Setting, longitudinal both ends of the water collection sheet and the inner wall of cleaning case are tightly disposed in together, and the horizontal both ends of the water collection sheet are close
Be arranged water fender, the degreasing system, tap water water wash system the spray pipeline being disposed adjacent between lower section cleaning case
Also close setting water fender on the water collection sheet of body, which is arranged along the vertical direction, is arranged close to the water collection sheet in lower section
One catch basin is set on the water collection sheet in longitudinal a side, and the catch basin is horizontally disposed, the spray of the degreasing system
In the cleaning case below the catch basin between two water fenders below pipeline be arranged waste liquid water outlet, the waste liquid water outlet with
The catch basin between two water fenders below the spray pipeline of degreasing system is connected setting, setting below the waste liquid water outlet
Waste tank, the waste liquid after degreasing in catch basin can be flowed into waste tank by waste liquid water outlet；The tap water
Wash system, pure water wash system spray pipeline below two water fenders between catch basin below cleaning case on setting it is useless
Water water outlet, the wastewater effluent mouth and tap water water wash system, pure water wash system spray pipeline below two water fenders it
Between catch basin be connected setting, wastewater storage tank is set below the wastewater effluent mouth, and the waste water after washing in catch basin passes through
Wastewater effluent mouth can flow into wastewater storage tank；
The spray pipeline phase that the degreasing liquid storage tank passes through pump, pipeline, valve and one or more degreasing system
Connection setting, when the spray pipeline of degreasing system is set as two or more, more than two spray pipelines adjacent one by one
Every setting；The originally water storage tank passes through the spray pipeline of water pump, pipeline, valve and one or more running water system
Be connected setting, when the spray pipeline of running water system is set as two or more, more than two spray pipelines phase one by one
The setting of neighbour interval；The pure water storage tank passes through the spray tube of water pump, pipeline, valve and one or more pure water wash system
Road is connected setting, and when the spray pipeline of pure water wash system is set as two or more, more than two spray pipelines are one by one
Adjacent spaces setting.
Moreover, the track self weight tensioner system includes first support, sliding sliding rail, balance weight mechanism and limit switch, institute
State fixed rack, complete chain is arranged in the interior sliding of sliding sliding rail, the horizontal end sliding setting of the same side of the fixed rack
Sliding rail is slided, the sliding sliding rail is in horizontal open at one end, the horizontal closed U-shaped shape of the other end, the open end of the sliding sliding rail
It is slidably connected and is set together with horizontal one end of fixed rack, which can come in the horizontal direction on fixed rack
Return sliding；
The balance weight mechanism is connected setting with sliding sliding rail, which can tense sliding sliding rail, the counter weight machine
Structure can tense sliding sliding rail by driving sliding sliding rail to slidably reciprocate along fixed rack；
The fixed rack is installed in first support, a longitudinally disposed attachment beam on the sliding sliding rail, the limit
Bit switch is connected between first support and attachment beam, and contact is provided on limit switch, the limit switch and circuit string
Connection setting, after chain is broken, balance weight mechanism is able to drive sliding sliding rail and moves to the opposite direction of fixed rack, and energy
The contact of limit switch is enough caused to disconnect, circuit disconnects automatically.
Moreover, the balance weight mechanism includes clump weight, first pulley, second pulley, counterweight rope, third pulley and second
Frame, the first pulley are set in first support, and the third pulley is set in second support, the first pulley,
Three pulleys are collinearly arranged；
The upper surface center position of the attachment beam is arranged second pulley, which is set to first pulley, the
Lower section between three pulleys, and the second pulley and first pulley, third pulley are all set in same vertical direction plane；Institute
Sliding sliding rail is stated separately to be arranged with third pulley；
The clump weight is vertically installed in the horizontal side of first support, the top center and counterweight rope of the clump weight
One end be solidly installed, which successively contacts setting, and its other end with first pulley, third pulley, second pulley
It is solidly installed with the center of the horizontal closing end of sliding sliding rail；
Counterweight rope between the clump weight, first pulley is arranged along the vertical direction, the first pulley, third pulley it
Between counterweight rope it is horizontally disposed, the counterweight rope between the third pulley, second pulley is horizontally disposed, described
Counterweight rope between second pulley, sliding sliding rail is horizontally disposed.
It moreover, the clump weight is balance weight iron, or is counterweight cement block.
Moreover, the oil-containing groove parallel interval is set to fixation the system also includes oil-containing groove and suspender counter weight device
The underface of track, the oil-containing groove are in open-topped hollow channel-shaped, horizontally spaced detachable installation on the chain
Multiple suspender counter weight devices, the suspender counter weight device are arranged along the vertical direction；
The suspender counter weight device includes track installation portion, connecting rod, U-shaped pendant, hook and balance weight iron, the track peace
Dress portion and trapped orbit sliding are arranged, which is detachably connected with chain is set together, the track installation portion
Bottom surface coaxial vertical connects the top of connecting rod, this vertically connects connecting rod and is arranged along the vertical direction；
The U-shaped pendant includes upper connection cross bar, vertical connecting and lower connection cross bar, the upper connection cross bar, lower company
The longitudinally parallel setting of cross bar is connect, cross bar is connected on this, longitudinal one end of lower connection cross bar vertically connects the perpendicular of vertical connecting
Straight both ends；
The bottom of the connecting rod vertically connects the top of connection cross bar, and longitudinal other end of the lower connection cross bar hangs down
It is direct-connected to connect balance weight iron, hook, the central axis and track of the hook along the vertical direction are set on the bottom surface of the lower connection cross bar
Mounting portion, the central axis of connecting rod are conllinear；
The track installation portion, the track installation portion of longitudinal side of the central axis of connecting rod, connecting rod, U-shaped pendant,
Balance weight iron, hook weight and equal to track installation portion, longitudinal other side of the central axis of connecting rod track installation portion, even
Extension bar, U-shaped pendant, hook weight and, therefore, the track installation portion of trapped orbit conveyer of the workpiece with oil-containing groove
After being installed on track, when not hanging soft copy to be transported, lower connection cross bar can be longitudinally disposed always；
The oil-containing groove is set between connection cross bar, lower connection cross bar, and is not in contact and is set with suspender counter weight device
It sets, which is connected setting with first support, second support.
The advantages and positive effects of the present invention are:
1, this system include track self weight tensioner system, it is fixed rack, chain, degreasing system, tap water water wash system, pure
Water wash system, drying equipment, paint finishing, curing apparatus and motor manually or use equipment by electricity to be processed when in use
After sub- workpiece is detachably set to the input terminal of chain, chain be able to drive electronic workpiece successively penetrate, be pierced by degreasing system, from
Water water wash system, pure water wash system, drying equipment, paint finishing, curing apparatus, and then each equipment are successively to electronic workpiece
Ungrease treatment, tap water washing process, pure washing process, drying, spraying and curing operation are carried out, then electronic workpiece exports
Afterwards, can reusing artificial or equipment, workpiece is removed by treated, then carries out the operations such as subsequent inspection, packaging, should
System automation degree is high, and integration degree is high, saves a large amount of human and material resources, improves work efficiency, brings to using
Convenience.
2, the degreasing system of this system, tap water water wash system, pure water wash system when in use, the workpiece of suspension to be processed
Successively by degreasing system, tap water water wash system, pure water wash system, with degreasing liquid storage tank, originally water storage tank, pure water storage tank
It below the spray pipeline that is connected, and then is successively washed by degreaser cleaning, tap water washing, pure water, the degreasing system, originally
Water water wash system, pure water wash system automation degree height, time saving and energy saving, ensure that the degreasing of soft copy is consistent with cleaning effect
Property, it improves work efficiency, brings convenience to production；
Simultaneously as water fender is provided with, so that the waste water, waste liquid after washing will not be at other adjacent treatment process
Stream, ensure that the normal work of other treatment process, meanwhile, waste water, waste liquid are collected respectively, so that can after waste water, waste collection
To reuse after processing, cost has been saved, has brought convenience to using；
In addition, multiple nozzles are set on the bottom surface at the middle part of spray pipeline so that nozzle go out liquid, water outlet will not be by
It in closer from other treatment process, and is entered above water fender in other treatment process, further ensures the system
Using effect.
3, the track self weight tensioner system of this system includes first support, sliding sliding rail, balance weight mechanism and limit switch, is matched
Heavy-duty machine structure can tense sliding sliding rail, which can be by driving sliding sliding rail to slidably reciprocate drawing along fixed rack
Tight sliding sliding rail ensure that the normal work of chain, bring just to using so that chain remains the state of tension
Benefit；In addition, limit switch is connected between first support and attachment beam, contact is provided on limit switch, when chain is sent out
After raw fracture, balance weight mechanism is able to drive sliding sliding rail and moves to the opposite direction of fixed rack, can result in limit switch
Contact disconnects, and circuit disconnects automatically, therefore chain is during use, even if being broken, which can automatically cut off electricity
Road not will cause relevant production equipment and be damaged, avoid bringing economic loss to manufacturing enterprise, also ensures the peace of production
Quan Xing eliminates safe hidden trouble, in addition, the system structure is simple, design science, brings convenience to using.
4, the balance weight mechanism of the track self weight tensioner system of this system includes clump weight, first pulley, second pulley, counterweight
Rope, third pulley and second support, clump weight pass through counterweight rope, first pulley, third pulley, second pulley and sliding sliding rail phase
Connection setting, the sliding sliding rail and fixed rack sliding are arranged, and clump weight will pull sliding sliding rail by counterweight rope, to make
Chain remains the state of tension, structure is simple, design science.
5, this system further includes oil-containing groove and suspender counter weight device, oil-containing groove parallel interval be set to trapped orbit just under
Side, the oil-containing groove are in open-topped hollow channel-shaped, therefore, during trapped orbit transports workpiece, even if trapped orbit
On oil droplet fall if, will not drop on workpiece, but drop in oil-containing groove, avoid workpiece by dripping
The pollution of oil, ensure that the quality of workpiece；
In addition, this system is provided with suspender counter weight device, which includes track installation portion, connecting rod, U-shaped
Pendant, balance weight iron and hook are set together as shown in fig. 7, track installation portion is detachably connected with chain when in use,
Then soft copy hanging is transported on hook again, convenient transportation is time saving and energy saving, reduces the labour of operator
Intensity improves work efficiency；Simultaneously as track installation portion, connecting rod central axis longitudinal side track installation
Portion, connecting rod, U-shaped pendant, balance weight iron, hook weight and equal to track installation portion, connecting rod central axis it is longitudinal another
The track installation portion of side, connecting rod, U-shaped pendant, hook weight and, therefore, trapped orbit of the workpiece with oil-containing groove
After being installed on track, when not hanging soft copy to be transported, lower connection cross bar can in the track installation portion of conveyer
Always longitudinally disposed, it therefore,, will not when on the hook for hung on the device for the soft copy of lighter weight
The device run-off the straight is led to due to its lighter in weight, that is to say, that the device can satisfy the soft copy of different weight
Suspension uses, and expands the use scope of the present apparatus, also brings great convenience to transport；
In addition, the opening-like state in horizontal one end of the U-shaped pendant of this suspender counter weight device, therefore it is when in use, connects oil
Slot can be set between upper connection cross bar, lower connection cross bar, and not be in contact setting with suspender counter weight device, not only save
Space, and use between the two will not clash, and bring convenience to using.
Detailed description of the invention
Fig. 1 is that structure of the invention connects use state diagram；
Fig. 2 is the schematic top plan view of Fig. 1；
Fig. 3 is the structure connection diagram of degreasing system, tap water water wash system, pure water wash system in Fig. 1；
Fig. 4 is that the structure of Fig. 1 middle orbit self weight tensioner system connects top view；
Fig. 5 be Fig. 4 A-A to structure connect schematic cross-sectional view；
Fig. 6 connect schematic front view with the structure of oil-containing groove, suspender counter weight device for fixed rack in Fig. 1；
Fig. 7 be Fig. 6 in A-A to cross section enlarged drawing；
Fig. 8 is that the structure of suspender counter weight device in Fig. 6 connects schematic front view；
Fig. 9 is the left view of Fig. 8.
Specific embodiment
The invention will be further described with reference to the accompanying drawing and by specific embodiment, and following embodiment is descriptive
, it is not restrictive, this does not limit the scope of protection of the present invention.
Equipment, structure, position and the connection relationship being not described in detail in the present invention can be understood as in the art known
Common sense.
A kind of electronic workpiece process and treat system, as depicted in figs. 1 and 2, the system comprises track self weight tensioner systems
1, fixed rack 10, chain 2, degreasing system 4, tap water water wash system 5, pure water wash system 6, drying equipment 7, paint finishing 8,
Curing apparatus 9 and motor (not shown), the fixed rack and chain are horizontally disposed, and the fixed rack is along vertical
To being symmetrical arranged two, the chain is movably set on fixed rack, which, which is connected to the motor, connects setting, and passes through motor
Driving；The degreasing system, tap water water wash system, pure water wash system, drying equipment, paint finishing, curing apparatus are successively set
It sets；
Electronic workpiece 3 to be processed can be detachably set on the bottom surface of the chain, which is able to drive electronics
Workpiece successively penetrates, be pierced by degreasing system, tap water water wash system, pure water wash system, drying equipment, paint finishing, solidification are set
Standby, the degreasing system can carry out ungrease treatment to electronic workpiece surface, and the tap water water wash system is able to use originally
Water carries out washing process to electronic workpiece surface, and the pure water wash system is able to use pure water and carries out pure water to electronic workpiece surface
Processing is washed, the drying equipment can carry out drying operation to electronic workpiece, and the paint finishing can be to electronic workpiece surface
Spraying operation is carried out, the curing apparatus can carry out curing operation to through paint finishing treated electronic workpiece；
The track self weight tensioner system is symmetrical arranged two in the horizontal direction, two track self weight tensioner system difference
It slides and is arranged with the horizontal end of fixed rack the same side, which is self-possessed tensioner system being capable of automatic tension chain.
This system includes track self weight tensioner system, fixed rack, chain, degreasing system, tap water water wash system, pure water
System, drying equipment, paint finishing, curing apparatus and motor are washed, when in use, manually or uses equipment by electronics to be processed
After workpiece is detachably set to the input terminal of chain, chain is able to drive electronic workpiece and successively penetrates, is pierced by degreasing system, originally
Water water wash system, pure water wash system, drying equipment, paint finishing, curing apparatus, and then each equipment successively to electronic workpiece into
Row ungrease treatment, tap water washing process, pure washing process, drying, spraying and curing operation, then after electronic workpiece output,
Artificial or equipment can be reused, and by treated, workpiece is removed, then carries out the operations such as subsequent inspection, packaging, the system
High degree of automation, integration degree is high, saves a large amount of human and material resources, improves work efficiency, brings just to using
Benefit.
In the present embodiment, the drying equipment is drying oven, and the curing apparatus is curing oven.
In this embodiment, as shown in figure 3, the degreasing system includes cleaning case 41, spray pipeline 43, nozzle 44, takes off
Rouge liquid storage tank 54, pump 45, waste tank 59 and waste liquid water outlet 58；The tap water water wash system include spray pipeline, nozzle,
Originally water storage tank 51, water pump 52, wastewater storage tank 49 and wastewater effluent mouth 48；The pure water wash system include spray pipeline, nozzle,
Pure water storage tank 47 and water pump 46；
The horizontal both ends of the cleaning case are formed with opening (not shown), which can allow for chain and electronics
Workpiece passes through in the horizontal direction；The degreasing system, tap water water wash system, pure water wash system spray pipeline be arranged at intervals at
The top of interior, suspension the electronic workpiece of cleaning case, the spray pipeline is horizontally disposed, and horizontally spaced setting
Multiple, multiple nozzles are arranged in uniformly distributed interval in the horizontal direction on the bottom surface at the middle part of institute's art spray pipeline, which can be right
The workpiece for being set to suspension below carries out cleaning operation；
The degreasing liquid storage tank, pump, wastewater storage tank, originally water storage tank, water pump, washing waste water storage tank, pure water storage tank are all provided with
It is placed in outside cleaning case；
Water collection sheet 40 is closely set on the bottom surface of the cleaning case below the spray pipeline, which inclines along longitudinal direction
Tiltedly setting, longitudinal both ends of the water collection sheet and the inner wall of cleaning case are tightly disposed in together, and the horizontal both ends of the water collection sheet are tight
Close setting water fender 42, the degreasing system, tap water water wash system the spray pipeline being disposed adjacent between lower section it is clear
Also closely setting water fender, the water fender are arranged along the vertical direction on the water collection sheet of tank-washer body, are arranged close to catchmenting in lower section
One catch basin 51 is set on the water collection sheet in longitudinal a side of plate, and the catch basin is horizontally disposed, the degreasing system
Spray pipeline below two water fenders between catch basin below cleaning case on waste liquid water outlet is set, which goes out
Catch basin between the mouth of a river and two water fenders below the spray pipeline of degreasing system is connected setting, under the waste liquid water outlet
Waste tank is arranged in side, and the waste liquid after degreasing in catch basin can be flowed into waste tank by waste liquid water outlet, Jin Ershou
Cleaning waste liquid after collecting cleaning by degreasing operation；The tap water water wash system, pure water wash system spray pipeline below two
Wastewater effluent mouth is set in the cleaning case below catch basin between water fender, and the wastewater effluent mouth and tap water washing are
System, pure water wash system spray pipeline below two water fenders between catch basin be connected setting, under the wastewater effluent mouth
Wastewater storage tank is arranged in side, and the waste water after washing in catch basin can be flowed into wastewater storage tank by wastewater effluent mouth, Jin Ershou
Cleaning waste water after collecting water washing operations；
The degreasing liquid storage tank by pump, pipeline, valve (unlabeled in figure) and one or more degreasing system
Spray pipeline be connected setting, when the spray pipeline of degreasing system is set as two or more, more than two spray tubes
Adjacent spaces are arranged one by one on road；The originally water storage tank by water pump, pipeline, valve (unlabeled in figure) and one or two with
On the spray pipeline of running water system be connected setting, should when the spray pipeline of running water system is set as two or more
Adjacent spaces are arranged more than two spray pipelines one by one；The pure water storage tank passes through water pump, pipeline, valve (unlabeled in figure)
Be connected setting with the spray pipeline of one or more pure water wash system, when the spray pipeline of pure water wash system is set as
When more than two, adjacent spaces are arranged more than two spray pipelines one by one.
The degreasing system of this system, tap water water wash system, pure water wash system when in use, the workpiece of suspension to be processed according to
It is secondary by degreasing system, tap water water wash system, pure water wash system, with degreasing liquid storage tank, originally water storage tank, pure water storage tank phase
Below the spray pipeline of connection, and then successively washed by degreaser cleaning, tap water washing, pure water, the degreasing system, tap water
Water wash system, pure water wash system automation degree height, time saving and energy saving, ensure that the degreasing of soft copy is consistent with cleaning effect
Property, it improves work efficiency, brings convenience to production；
Simultaneously as water fender is provided with, so that the waste water, waste liquid after washing will not be at other adjacent treatment process
Stream, ensure that the normal work of other treatment process, meanwhile, waste water, waste liquid are collected respectively, so that can after waste water, waste collection
To reuse after processing, cost has been saved, has brought convenience to using；
In addition, multiple nozzles are set on the bottom surface at the middle part of spray pipeline so that nozzle go out liquid, water outlet will not be by
It in closer from other treatment process, and is entered above water fender in other treatment process, further ensures the system
Using effect.
In the present embodiment, as shown in Figure 4 and Figure 5, the track self weight tensioner system includes first support 104, sliding
Sliding rail 106, balance weight mechanism and limit switch 112, complete chain is arranged in the fixed rack, the interior sliding of sliding sliding rail, described solid
Determine the horizontal end sliding setting sliding sliding rail of the same side of sliding rail, the sliding sliding rail is in horizontal open at one end, the horizontal other end
Closed U-shaped shape, the open end of the sliding sliding rail and horizontal one end of fixed rack are slidably connected and are set together, the sliding
Sliding rail can slidably reciprocate in the horizontal direction on fixed rack；
The balance weight mechanism is connected setting with sliding sliding rail, which can tense sliding sliding rail, the counter weight machine
Structure can tense sliding sliding rail by driving sliding sliding rail to slidably reciprocate along fixed rack；
The fixed rack is installed in first support, a longitudinally disposed attachment beam 107 on the sliding sliding rail, described
Limit switch is connected between first support and attachment beam, and contact is provided on limit switch, the limit switch and circuit
It being arranged in series, after chain is broken, balance weight mechanism is able to drive sliding sliding rail and moves to the opposite direction of fixed rack, and
The contact that can result in limit switch disconnects, and circuit disconnects automatically.
The track self weight tensioner system of this system includes first support, sliding sliding rail, balance weight mechanism and limit switch, counterweight
Mechanism can tense sliding sliding rail, which can be by driving sliding sliding rail to slidably reciprocate tension along fixed rack
Sliding sliding rail ensure that the normal work of chain, bring just to using so that chain remains the state of tension
Benefit；In addition, limit switch is connected between first support and attachment beam, contact is provided on limit switch, when chain is sent out
After raw fracture, balance weight mechanism is able to drive sliding sliding rail and moves to the opposite direction of fixed rack, can result in limit switch
Contact disconnects, and circuit disconnects automatically, therefore chain is during use, even if being broken, which can automatically cut off electricity
Road not will cause relevant production equipment and be damaged, avoid bringing economic loss to manufacturing enterprise, also ensures the peace of production
Quan Xing eliminates safe hidden trouble, in addition, the system structure is simple, design science, brings convenience to using.
In the present embodiment, the balance weight mechanism includes clump weight 101, first pulley 102, second pulley 111, counterweight rope
108, third pulley 109 and second support 110, the first pulley are set in first support, and the third pulley is set to
In second support, the first pulley, third pulley are collinearly arranged；
The upper surface center position of the attachment beam is arranged second pulley, which is set to first pulley, the
Lower section between three pulleys, and the second pulley and first pulley, third pulley are all set in same vertical direction plane；Institute
Sliding sliding rail is stated separately to be arranged with third pulley；
The clump weight is vertically installed in the horizontal side of first support, the top center and counterweight rope of the clump weight
One end be solidly installed, which successively contacts setting, and its other end with first pulley, third pulley, second pulley
It is solidly installed with the center of the horizontal closing end of sliding sliding rail；
Counterweight rope between the clump weight, first pulley is arranged along the vertical direction, the first pulley, third pulley it
Between counterweight rope it is horizontally disposed, the counterweight rope between the third pulley, second pulley is horizontally disposed, described
Counterweight rope between second pulley, sliding sliding rail is horizontally disposed.
The balance weight mechanism of the track self weight tensioner system of this system includes clump weight, first pulley, second pulley, counterweight
Rope, third pulley and second support, clump weight pass through counterweight rope, first pulley, third pulley, second pulley and sliding sliding rail phase
Connection setting, the sliding sliding rail and fixed rack sliding are arranged, and clump weight will pull sliding sliding rail by counterweight rope, to make
Chain remains the state of tension, structure is simple, design science.
In the present embodiment, the clump weight is balance weight iron, or is counterweight cement block.
In the present embodiment, as shown in Figure 6 and Figure 7, the system also includes oil-containing groove 80 and suspender counter weight device 81, institutes
The underface that oil-containing groove parallel interval is set to trapped orbit is stated, which is in open-topped hollow channel-shaped, the chain
Above horizontally spaced detachably to install multiple suspender counter weight devices, which is arranged along the vertical direction；
As shown in Figure 8 and Figure 9, the suspender counter weight device includes track installation portion 71, connecting rod 73, U-shaped pendant, hook
77 and balance weight iron 78, the track installation portion and trapped orbit sliding are arranged, which is detachably connected with chain sets
It sets together, the top of the bottom surface coaxial vertical connection connecting rod in the track installation portion, this vertically connects connecting rod along vertical
Direction setting；
The U-shaped pendant includes upper connection cross bar 74, vertical connecting 75 and lower connection cross bar 76, and the upper connection is horizontal
Bar, the longitudinally parallel setting of lower connection cross bar connect cross bar on this, longitudinal one end of lower connection cross bar vertically connects vertical connection
The vertical both ends of bar；
The bottom of the connecting rod vertically connects the top of connection cross bar, and longitudinal other end of the lower connection cross bar hangs down
It is direct-connected to connect balance weight iron, hook, the central axis and track of the hook along the vertical direction are set on the bottom surface of the lower connection cross bar
Mounting portion, the central axis of connecting rod are conllinear；
The track installation portion, the track installation portion of longitudinal side of the central axis of connecting rod, connecting rod, U-shaped pendant,
Balance weight iron, hook weight and equal to track installation portion, longitudinal other side of the central axis of connecting rod track installation portion, even
Extension bar, U-shaped pendant, hook weight and, therefore, the track installation portion of trapped orbit conveyer of the workpiece with oil-containing groove
After being installed on track, when not hanging soft copy to be transported, lower connection cross bar can be longitudinally disposed always；
The oil-containing groove is set between connection cross bar, lower connection cross bar, and is not in contact and is set with suspender counter weight device
It sets, which is connected setting with first support, second support.
This system further includes oil-containing groove and suspender counter weight device, oil-containing groove parallel interval be set to trapped orbit just under
Side, the oil-containing groove are in open-topped hollow channel-shaped, therefore, during trapped orbit transports workpiece, even if trapped orbit
On oil droplet fall if, will not drop on workpiece, but drop in oil-containing groove, avoid workpiece by dripping
The pollution of oil, ensure that the quality of workpiece；
In addition, this system is provided with suspender counter weight device, which includes track installation portion, connecting rod, U-shaped
Pendant, balance weight iron and hook are set together as shown in fig. 7, track installation portion is detachably connected with chain when in use,
Then soft copy hanging is transported on hook again, convenient transportation is time saving and energy saving, reduces the labour of operator
Intensity improves work efficiency；Simultaneously as track installation portion, connecting rod central axis longitudinal side track installation
Portion, connecting rod, U-shaped pendant, balance weight iron, hook weight and equal to track installation portion, connecting rod central axis it is longitudinal another
The track installation portion of side, connecting rod, U-shaped pendant, hook weight and, therefore, trapped orbit of the workpiece with oil-containing groove
After being installed on track, when not hanging soft copy to be transported, lower connection cross bar can in the track installation portion of conveyer
Always longitudinally disposed, it therefore,, will not when on the hook for hung on the device for the soft copy of lighter weight
The device run-off the straight is led to due to its lighter in weight, that is to say, that the device can satisfy the soft copy of different weight
Suspension uses, and expands the use scope of the present apparatus, also brings great convenience to transport；
In addition, the opening-like state in horizontal one end of the U-shaped pendant of this suspender counter weight device, therefore it is when in use, connects oil
Slot can be set between upper connection cross bar, lower connection cross bar, and not be in contact setting with suspender counter weight device, not only save
Space, and use between the two will not clash, and bring convenience to using.
Although disclosing the embodiment of the present invention and attached drawing for the purpose of illustration, those skilled in the art can be managed
Solution: do not departing from the present invention and spirit and scope of the appended claims in, various substitutions, changes and modifications be all it is possible,
Therefore, the scope of the present invention is not limited to the embodiment and attached drawing disclosure of that.
Claims (7)
1. a kind of electronic workpiece process and treat system, it is characterised in that: the system comprises track self weight tensioner systems, fixed cunning
Rail, chain, degreasing system, tap water water wash system, pure water wash system, drying equipment, paint finishing, curing apparatus and motor,
The fixed rack and chain are horizontally disposed, which is symmetrical arranged two along longitudinal direction, the chain activity
It is set on fixed rack, which, which is connected to the motor, connects setting, and passes through motor driven；The degreasing system, tap water
System, pure water wash system, drying equipment, paint finishing, curing apparatus is washed to set gradually；
Electronic workpiece to be processed can be detachably set on the bottom surface of the chain, the chain be able to drive electronic workpiece according to
It is secondary to penetrate, be pierced by degreasing system, tap water water wash system, pure water wash system, drying equipment, paint finishing, curing apparatus, it is described
Degreasing system can carry out ungrease treatment to electronic workpiece surface, and the tap water water wash system is able to use tap water to electronics
Workpiece surface carries out washing process, and the pure water wash system is able to use pure water and carries out pure washing process to electronic workpiece surface,
The drying equipment can carry out drying operation to electronic workpiece, and the paint finishing can spray electronic workpiece surface
Operation, the curing apparatus can carry out curing operation to through paint finishing treated electronic workpiece；
The track self weight tensioner system is two arranged symmetrically in the horizontal direction, and two tracks self weight tensioner systems are respectively and solid
Determine the horizontal end sliding setting of sliding rail the same side, which is self-possessed tensioner system being capable of automatic tension chain.
2. electronic workpiece process and treat system according to claim 1, it is characterised in that: the drying equipment is drying
Furnace, the curing apparatus are curing oven.
3. electronic workpiece process and treat system according to claim 1, it is characterised in that: the degreasing system includes cleaning
Cabinet, spray pipeline, nozzle, degreasing liquid storage tank, pump, waste tank and waste liquid water outlet；The tap water water wash system includes
Spray pipeline, nozzle, originally water storage tank, water pump, wastewater storage tank and wastewater effluent mouth；The pure water wash system includes spray tube
Road, nozzle, pure water storage tank and water pump；
The horizontal both ends of the cleaning case are formed with opening, which can allow for chain and electronic workpiece to lead in the horizontal direction
It crosses；The degreasing system, tap water water wash system, pure water wash system spray pipeline be arranged at intervals in cleaning case, suspension
Electronic workpiece top, the spray pipeline is horizontally disposed, and multiple, the institute's art spray tube of horizontally spaced setting
Uniformly distributed interval is arranged multiple nozzles in the horizontal direction on the bottom surface at the middle part on road, which can be to being set to below outstanding
The workpiece of extension carries out cleaning operation；
The degreasing liquid storage tank, pump, wastewater storage tank, originally water storage tank, water pump, washing waste water storage tank, pure water storage tank are all set in
Outside cleaning case；
Water collection sheet is closely set on the bottom surface of cleaning case below the spray pipeline, which tilts set along longitudinal direction
It sets, longitudinal both ends of the water collection sheet and the inner wall of cleaning case are tightly disposed in together, and the horizontal both ends of the water collection sheet are closely set
Set water fender, the degreasing system, tap water water wash system the spray pipeline being disposed adjacent between lower section cleaning case
Water collection sheet on also close setting water fender, which is arranged along the vertical direction, be arranged close in lower section water collection sheet it is vertical
One catch basin is set on the water collection sheet in a side, and the catch basin is horizontally disposed, the spray tube of the degreasing system
Waste liquid water outlet is set in the cleaning case below the catch basin between two water fenders below road, the waste liquid water outlet and de-
The catch basin between two water fenders below the spray pipeline of rouge system is connected setting, and setting is useless below the waste liquid water outlet
Liquid storage tank, the waste liquid after degreasing in catch basin can be flowed into waste tank by waste liquid water outlet；The tap water washing
System, pure water wash system spray pipeline below two water fenders between catch basin below cleaning case on waste water is set
Water outlet, the wastewater effluent mouth and tap water water wash system, pure water wash system spray pipeline below two water fenders between
Catch basin be connected setting, wastewater storage tank is set below the wastewater effluent mouth, and the waste water after washing in catch basin passes through useless
Water water outlet can flow into wastewater storage tank；
The degreasing liquid storage tank is connected by pump, pipeline, valve with the spray pipeline of one or more degreasing system
Setting, when the spray pipeline of degreasing system is set as two or more, adjacent spaces are set more than two spray pipelines one by one
It sets；The originally water storage tank is connected by water pump, pipeline, valve with the spray pipeline of one or more running water system
Setting is connect, when the spray pipeline of running water system is set as two or more, more than two spray pipelines adjacent one by one
Every setting；The spray pipeline phase that the pure water storage tank passes through water pump, pipeline, valve and one or more pure water wash system
Connection setting, when the spray pipeline of pure water wash system is set as two or more, more than two spray pipelines are adjacent one by one
Interval setting.
4. electronic workpiece process and treat system according to any one of claims 1 to 3, it is characterised in that: the track is certainly
Weight tensioner system includes first support, sliding sliding rail, balance weight mechanism and limit switch, is slided in the fixed rack, sliding sliding rail
The dynamic complete chain of setting, the horizontal end sliding setting sliding sliding rail of the same side of the fixed rack, which is in water
The closed U-shaped shape of open at one end, the horizontal other end is put down, the open end of the sliding sliding rail and horizontal one end of fixed rack are slided
Connection is set together, which can slidably reciprocate in the horizontal direction on fixed rack；
The balance weight mechanism is connected setting with sliding sliding rail, which can tense sliding sliding rail, the balance weight mechanism energy
It is enough to tense sliding sliding rail by driving sliding sliding rail to slidably reciprocate along fixed rack；
The fixed rack is installed in first support, and a longitudinally disposed attachment beam on the sliding sliding rail, the limit is opened
Pass is connected between first support and attachment beam, and contact is provided on limit switch, which connects with circuit sets
It sets, after chain is broken, balance weight mechanism is able to drive sliding sliding rail and moves to the opposite direction of fixed rack, and can lead
The contact of limit switch is caused to disconnect, circuit disconnects automatically.
5. electronic workpiece process and treat system according to claim 4, it is characterised in that: the balance weight mechanism includes counterweight
Block, first pulley, second pulley, counterweight rope, third pulley and second support, the first pulley are set in first support,
The third pulley is set in second support, and the first pulley, third pulley are collinearly arranged；
Second pulley is arranged in the upper surface center position of the attachment beam, and it is sliding which is set to first pulley, third
Lower section between wheel, and the second pulley and first pulley, third pulley are all set in same vertical direction plane；The cunning
Dynamic sliding rail is separately arranged with third pulley；
The clump weight is vertically installed in the horizontal side of first support, the top center of the clump weight and the one of counterweight rope
End is solidly installed, which successively contacts setting, and its other end and cunning with first pulley, third pulley, second pulley
The center of the horizontal closing end of dynamic sliding rail is solidly installed；
Counterweight rope between the clump weight, first pulley is arranged along the vertical direction, between the first pulley, third pulley
Counterweight rope is horizontally disposed, and the counterweight rope between the third pulley, second pulley is horizontally disposed, and described second
Counterweight rope between pulley, sliding sliding rail is horizontally disposed.
6. electronic workpiece process and treat system according to claim 5, it is characterised in that: the clump weight is balance weight iron,
It or is counterweight cement block.
7. electronic workpiece process and treat system according to claim 5, it is characterised in that: the system also includes oil-containing grooves
With suspender counter weight device, the oil-containing groove parallel interval is set to the underface of trapped orbit, and the oil-containing groove is in open-topped
Hollow channel-shaped, horizontally spaced on the chain detachably to install multiple suspender counter weight devices, the suspender counter weight device edge
Vertical direction setting；
The suspender counter weight device includes track installation portion, connecting rod, U-shaped pendant, hook and balance weight iron, the track installation portion
It slides and is arranged with trapped orbit, which is detachably connected with chain is set together, the bottom in the track installation portion
Face coaxial vertical connects the top of connecting rod, this vertically connects connecting rod and is arranged along the vertical direction；
The U-shaped pendant includes upper connection cross bar, vertical connecting and lower connection cross bar, and the upper connection cross bar, lower connection are horizontal
The longitudinally parallel setting of bar connects cross bar on this, longitudinal one end of lower connection cross bar vertically connects vertical the two of vertical connecting
End；
The bottom of the connecting rod vertically connects the top of connection cross bar, and longitudinal other end of the lower connection cross bar vertically connects
Balance weight iron is connect, hook, the central axis and track installation of the hook along the vertical direction are set on the bottom surface of the lower connection cross bar
Portion, the central axis of connecting rod are conllinear；
The track installation portion, the track installation portion of longitudinal side of the central axis of connecting rod, connecting rod, U-shaped pendant, counterweight
Iron, hook weight and equal to track installation portion, longitudinal other side of the central axis of connecting rod track installation portion, connection
Bar, U-shaped pendant, hook weight and, therefore, which is existed with the track installation portion of the trapped orbit conveyer with oil-containing groove
After being installed on track, when not hanging soft copy to be transported, lower connection cross bar can be longitudinally disposed always；
The oil-containing groove is set to connection cross bar, between lower connection cross bar, and is not in contact setting with suspender counter weight device, this
Oil-containing groove is connected setting with first support, second support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811306288.XA CN109482544A (en) | 2018-11-05 | 2018-11-05 | A kind of electronic workpiece process and treat system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811306288.XA CN109482544A (en) | 2018-11-05 | 2018-11-05 | A kind of electronic workpiece process and treat system |
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| CN109482544A true CN109482544A (en) | 2019-03-19 |
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| CN201811306288.XA Pending CN109482544A (en) | 2018-11-05 | 2018-11-05 | A kind of electronic workpiece process and treat system |
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