CN109482006A - The monitoring system of cleaner - Google Patents
The monitoring system of cleaner Download PDFInfo
- Publication number
- CN109482006A CN109482006A CN201710818401.1A CN201710818401A CN109482006A CN 109482006 A CN109482006 A CN 109482006A CN 201710818401 A CN201710818401 A CN 201710818401A CN 109482006 A CN109482006 A CN 109482006A
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- China
- Prior art keywords
- deduster
- control unit
- communication module
- detection components
- exterior terminal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0084—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours provided with safety means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
- B01D46/04—Cleaning filters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/24—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
- B01D46/2403—Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
- B01D46/2411—Filter cartridges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/42—Auxiliary equipment or operation thereof
- B01D46/44—Auxiliary equipment or operation thereof controlling filtration
- B01D46/442—Auxiliary equipment or operation thereof controlling filtration by measuring the concentration of particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/42—Auxiliary equipment or operation thereof
- B01D46/44—Auxiliary equipment or operation thereof controlling filtration
- B01D46/444—Auxiliary equipment or operation thereof controlling filtration by flow measuring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/42—Auxiliary equipment or operation thereof
- B01D46/44—Auxiliary equipment or operation thereof controlling filtration
- B01D46/446—Auxiliary equipment or operation thereof controlling filtration by pressure measuring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
- B01D50/20—Combinations of devices covered by groups B01D45/00 and B01D46/00
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physics & Mathematics (AREA)
- Geometry (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
Present invention discloses a kind of monitoring systems of cleaner, including control unit, it is connected to the detection components of control unit, operating component and communication module, the detection components are used to detect the outlet of the body of deduster and/or the air quantity of entrance, the outlet of body of deduster and the dust concentration of entrance and temperature, the outlet of body of deduster and the pressure difference of entrance, the pressure of deashing device and the dust material position of body of deduster lower part, the operating component is used to control the operation of blower unit, the opening and closing of ash exhauster and the opening and closing of deashing device, described control unit receives the data of the detection components and the state of operating component, and the state of the data and operating component to the detection components be analyzed and processed after exterior terminal is sent to by the communication module, the exterior terminal can pass through The communication module realizes the long-range monitoring to cleaner.Monitoring system of the invention has long-range monitoring, fault alarm function.
Description
Technical field
The present invention relates to a kind of dust removal fields, the especially a kind of monitoring system of cleaner.
Background technique
Requirement with country to attention and the energy-saving and emission-reduction of air contaminant treatment, dust pelletizing system are widely used in each row
Each industry.Sack cleaner is a kind of dry type dust filtration device.Filtrate after a period of use, due to sieving, collision, delay, diffusion,
The effects such as electrostatic, filter bag surface have gathered one layer of dust, this layer of dust is known as bonding layer, in motion process after this, bonding layer
At the main filtration layer of filtrate, by the effect of bonding layer, the biggish filtrate of mesh can also obtain higher filter efficiency.With
In the accumulation of filter material surface, the efficiency and resistance of deduster all accordingly increase dust, when the pressure difference of filtrate two sides is very big,
The tiny grit on filtrate some can be attached to and squeeze the past, decline dust collector efficiency.In addition, the resistance mistake of deduster
Height can be such that the air quantity of dust pelletizing system is remarkably decreased.Therefore, after the resistance of deduster reaches certain numerical value, timely deashing.
Although many enterprises are that some important production equipments are configured with dust pelletizing system, due to and be not configured more professional
Dust pelletizing system maintenance personnel cannot solve in time when dust pelletizing system being caused to break down.And for enterprise, set up intranet
Network can involve many departments, and cost is also very high.With the popularization of the universal and newest 3G technology of network, mentioned for long-range monitoring
Good technical foundation is supplied.After remote monitoring system, when dust pelletizing system breaks down, the professional technique of dust pelletizing system
Personnel can analyze in time failure by internet, and Field Force's debugging is instructed to resume production.
But existing dedusting monitoring system, it needs professional technician to monitor in real time and analyzes guilty culprit, then root
Field personnel is arranged to repair according to abort situation, automatization level is low, inefficiency, and human cost is high, can not
The case where dust pelletizing system is grasped in Unified Set.
For this reason, it is necessary to be further improved for the prior art.
Summary of the invention
The purpose of the present invention is to provide a kind of monitoring system of cleaner, automatization level is high and can reduce
Manual work's intensity guarantees the stability of cleaner operation.
For achieving the above object, the present invention provides a kind of monitoring system of cleaner, and the cleaner includes:
Body of deduster；
The filter device being set in body of deduster；
For gas to be filtered to be introduced to the blower unit in body of deduster；
It is set to the ash exhauster of body of deduster lower part；
And the deashing device for carrying out deashing to filter device；
The monitoring system includes control unit, the detection components for being connected to control unit, operating component and communication module, institute
Detection components are stated for detecting the outlet of the body of deduster and/or the air quantity of entrance, the outlet of body of deduster and entrance
Dust concentration and temperature, the pressure difference of the outlet of body of deduster and entrance, deashing device pressure and body of deduster under
The dust material position in portion, the operating component is for controlling the operation of blower unit, the opening and closing of ash exhauster and deashing
The opening and closing of device, described control unit receive the data of the detection components and the state of operating component, and to institute
The state of the data and operating component of stating detection components is sent to external whole by the communication module after being analyzed and processed
End, the exterior terminal can realize the long-range monitoring to cleaner by the communication module.
As the further improvement of an embodiment of the present invention, the blower unit includes being connected to the body of deduster
The blower of outlet, described control unit monitor the blower in real time and open situation and operating condition, and set the alarm and right of overflowing
Data when abnormal are recorded and analyzed, and are graphically sent to exterior terminal by communication module.
As the further improvement of an embodiment of the present invention, the detection components include for detecting the deduster sheet
The sensor group of the outlet of body and/or air quantity, the outlet of body of deduster and the dust concentration of entrance of entrance and temperature, it is described
Sensor group by exporting 4 ~ 20mA of analog quantity signal to control unit, described control unit to the analog signals at
Real-time display after reason, and set and overflow alarm and data when to exception record and analyze, graphically by logical
Letter module is sent to exterior terminal.
As the further improvement of an embodiment of the present invention, the detection components include for detecting the deduster sheet
The outlet of body and the pressure difference detector of inlet pressure difference, the pressure transmission difference detecting instrument output signal to control unit, and the control is single
Real-time display after member handles the signal of output, according to the unlatching for the data control deashing device that pressure difference detector detects
And closing, and set and overflow alarm and data when to exception record and analyze, graphically pass through communication module
It is sent to exterior terminal.
As the further improvement of an embodiment of the present invention, the filter device includes multiple filtering chambers, the inspection
Surveying component further includes the dust concentration detector being mounted in each filtering chamber, when the concentration value of one of filtering chamber is super
Default value is crossed, described control unit judges that the filtering chamber runs powder broken bag, is graphically sent to by communication module
Exterior terminal is simultaneously alarmed.
As the further improvement of an embodiment of the present invention, the deashing device includes that gas storage fills, is connected to air accumulator
Pressure pipeline is connected to dividing gas tank, connection to divide the injection tube of gas tank and controlling the electromagnetic impulse valve of injection tube, institute for pressure pipeline
State the pressure detecting instrument group that detection components fill pressure, pressure pipeline pressure and point air box pressure for detecting gas storage, the pressure
For tension gauge group by exporting 4 ~ 20mA of analog quantity signal to control unit, described control unit carries out the analog signals
Real-time display after processing, and set and overflow alarm and data when to exception record and analyze, graphically pass through
Communication module is sent to exterior terminal.
As the further improvement of an embodiment of the present invention, the deashing device further includes controlling filtered cleaning sky
The poppet of the outlet or disconnection of gas and deduster, the operating component include the multiple electromagnetic impulse valves for controlling injection tube
And the offline cylinder of control poppet, the multiple electromagnetic impulse valve and offline cylinder export on-off model and give control list
Member, real-time display after described control unit handles the on-off model, and set the alarm and when to exception of overflowing
Data are recorded and analyzed, and are graphically sent to exterior terminal by communication module.
As the further improvement of an embodiment of the present invention, the operating component includes being set to body of deduster lower part
Air bubble and unloading valve, described control unit unloading valve and sky according to the dust Level control that detection components detect
The opening and closing of gas big gun, and set and overflow alarm and data when to exception record and analyze, graphically lead to
It crosses communication module and is sent to exterior terminal.
As the further improvement of an embodiment of the present invention, the ash exhauster further includes for that will be discharged from unloading valve
The dust conveyer that is transported of dust, described control unit controls dust according to the state of the unloading valve and air bubble
Conveying device starts and stops, and sets and overflow alarm and data when to exception record and analyze, with the shape of chart
Formula is sent to exterior terminal by communication module.
As the further improvement of an embodiment of the present invention, the detection components further include the spark for detecting spark
Detector, the cleaner further include being set to the spark quenching device of body of deduster and unloading quick-fried device, the operation group
Part is also used to control spark quenching device and unloads the opening and closing of quick-fried device, and the spark detector detects spark, described
The spark information that control unit will test is sent to exterior terminal by communication module, and control spark quenching device and/
Or unload quick-fried device and open, spark quenching device and/or the operation information for unloading quick-fried device are recorded and analyzed, with the shape of chart
Formula is sent to exterior terminal by communication module.
Compared with prior art, the beneficial effects of the present invention are: monitoring systems of the invention to have long-range monitoring, failure
Warning function, the i.e. monitoring system can be docked with computer and mobile phone, real-time by network implementations cell phone application or computer remote
Monitoring reduces manual work's intensity, improves work efficiency.
Detailed description of the invention
Some specific embodiments of the present invention is described in detail by way of example and not limitation with reference to the accompanying drawings hereinafter.
Identical appended drawing reference denotes same or similar part or part in attached drawing.It should be appreciated by those skilled in the art that these
What attached drawing was not necessarily drawn to scale.
In attached drawing:
Fig. 1 is the schematic diagram of cleaner in the preferred embodiment of the invention；
Fig. 2 is the monitoring system functional-block diagram of cleaner in Fig. 1.
Specific embodiment
Below with reference to specific embodiment shown in the drawings, the present invention will be described in detail.But these embodiments are simultaneously
The present invention is not limited, structure that those skilled in the art are made according to these embodiments, method or functionally
Transformation is included within the scope of protection of the present invention.
It referring to figure 1, is the cleaner in the preferred embodiment of the invention, with sack cleaner in the present embodiment
It is specifically described.Sack cleaner includes body of deduster 10, and the filter device 30 being set in body of deduster 10 is used for
Gas to be filtered is introduced into the blower unit 20 in body of deduster 10, is set to the ash exhauster of 10 lower part of body of deduster
40, and the deashing device 50 for carrying out deashing to filter device 30.
The monitoring system of cleaner of the present invention is used for body of deduster 10, blower unit 20, filter device 30, ash discharge
The related data and state of device 40 and deashing device 50 are detected, and are monitored, and the data and shape that will test
State is sent to exterior terminal after being analyzed and processed, therefore, can be realized the long-range monitoring to cleaner by exterior terminal.
Here exterior terminal includes mobile phone, tablet computer, the terminal device of the removable carrying such as laptop.Specifically, reference
Shown in Fig. 2, monitoring system includes that control unit, the detection components (each monitoring point) for being connected to control unit, operating component (are respectively opened
Close point and each solenoid valve) and communication module, detection components are for detecting the outlet of body of deduster 10 and/or the wind of entrance
Amount, the outlet of the dust concentration and temperature, body of deduster 10 of the outlet of body of deduster 10 and entrance and entrance pressure difference, clear
The dust material position of 10 lower part of pressure and body of deduster of apparatus for ash 50, multiple monitoring points as connected control unit in Fig. 2.
Operating component for control the operation of blower unit 20, the opening and closing of ash exhauster 40 and the unlatching of deashing device 50 and
It closes, multiple switch point and multiple solenoid valves as connected control unit in figure, the switch and switch of switching point and solenoid valve
Duration can be recorded and control.Control unit receives the data of detection components and the state of operating component, and to detection group
The data of part and the state of operating component by communication module are sent to exterior terminal, exterior terminal energy after being analyzed and processed
The long-range monitoring to cleaner is enough realized by communication module.
Specifically, body of deduster 10 is mainly made of steel construction piece, the inner space of body of deduster 10 includes three
Work chamber, is upper box, middle cabinet, lower box respectively, is separated between upper box and middle cabinet by partition 13, upper box
Internal gas is filtered gas, can be directly discharged into atmosphere.Middle cabinet is used to trap separation dust, and dust passes through raising middle flask
Body realize separation, dust by middle cabinet filter device 30 separate after directly fall into lower box, lower box it is also assumed that
It is the warehouse i.e. ash cellar of dust storage, filtered gas enters after upper box directly carrying-off or is discharged in air.
Body of deduster 10 is provided with sensor group, and sensor group is used to detect outlet and/or the entrance of body of deduster
11 air quantity, the outlet of body of deduster and entrance 11 dust concentration and temperature, each sensor in sensor group constitutes
Monitoring point as shown in Figure 2, each sensor are docked by exporting 4 ~ 20mA of analog quantity signal with control unit, control unit
Real-time display is carried out by the display device of display screen class after handling the analog signals, and the report that overflows can be set
Alert, data when control unit can also be to exception record and analyze, and current equipment is reflected by way of chart
The status of operation, that is to say, that equipment operation status can be checked by display screen or terminal device.
Filter device 30 refers to the medium for being separated by filtration dust, and conventional has the filtering such as filter bag, filter cylinder, ceramic tube
Part.When deduster at work, after dust-contained airflow enters deduster ash cellar, due to flow cross-sectional product sudden enlargement, flow velocity drop
Low, the big dust of a part of bulky grain in air-flow, density and cohesion grit are whirlpooled down under centrifugal force and gravity along barrel
Ash cellar；The small small dust of fine size, density is suspended in gas by airflow distribution device, even into disperse in filter chamber
In filter bag gap, filter bag (or other filter mediums) surface is deposited on by the effects of inertial collision of filter bag surface, sieving,
Purification gas is discharged by blower unit 20.
Filter device 30 include multiple filtering chambers, detection components further include be mounted on it is each filtering chamber in dust it is dense
Spend detector, i.e., each filtering chamber is provided with monitoring point, when the concentration value of one of filtering chamber is more than default value,
Control unit judges that the filtering chamber runs powder broken bag, is graphically sent to exterior terminal by communication module and is reported
It is alert, naturally it is also possible to be checked by the display screen of control unit.
Blower unit 20 includes blower 21, and blower 21 draws dirt by way of negative pressure exhausting or the defeated wind of positive pressure, will catch at any time
The gas for being mingled with dust collected is transported in body of deduster 10.In the present embodiment, blower 21 passes through induced duct 23 and dedusting
The discharge pipe 12 of device ontology 10 is connected to, the outlet that discharge pipe 12 has connection extraneous.As shown by the arrows in Figure 1, gas to be filtered
Under 21 suction function of blower, enter from the entrance 11 of body of deduster 10, is discharged behind filter chamber from the outlet of discharge pipe 12.
Control unit monitors blower 21 in real time and opens situation and operating condition, and sets and overflow alarm and data when to exception are remembered
It records and analyzes, exterior terminal is graphically sent to by communication module to reflect the status of deduster operation.Blower
21 unlatching situations and operating condition constitute one of switching point shown in Fig. 2.
Ash exhauster 40 includes the unloading valve 41 for being set to ash cellar bottom, and the dust inside ash cellar can pass through unloading valve 41
It is discharged in dust conveyer 45 and is transported at specified storage.In addition, ash cellar bottom is additionally provided with air bubble (not shown), use
It is dredged in time when obstacle occur in the blocking of unloading valve 41 or ash discharge.Unloading valve 41 and air bubble can also serve as switching point company
Control unit is connect, in addition, detection components further include the level-sensing device for being set to ash cellar, the material position of the dust for detecting storage, this
Level-sensing device is arranged two in embodiment, respectively detects the first level-sensing device 43 of ash cellar high charge level and detects the low material position of ash cellar
Second level-sensing device 44, dust Level control unloading valve 41 that control unit is detected according to level-sensing device and air bubble beat on and off
It closes, and sets and overflow alarm and data when to exception record and analyze, graphically pass through communication module transmission
Reflect the status of deduster operation to exterior terminal.
In addition, dust conveyer 45 is used to transport the dust being discharged from unloading valve 41, dust conveyer 45
Start and stop and similarly can be used as a switching point and connect with control unit, control unit is according to unloading valve 41 and air
The state control dust conveyer 45 of big gun starts and stops, and sets and overflow alarm and data when to exception record
And analyze, exterior terminal is graphically sent to by communication module to reflect the status of dust conveyer operation.
The quality of sack cleaner performance, other than correctly selecting filter pocket material, deashing device plays sack cleaner
Conclusive effect.Therefore, ash removal method is to discriminate between important in one of characteristic of sack cleaner and sack cleaner operation
A ring.
In the present embodiment, deashing device 50 includes pressure pipeline 53, the connection pressure pipe that gas storage fills 51, is connected to air accumulator 51
Road 53 divides gas tank 52(gas bag), connection divide gas tank 52 injection tube 54, control injection tube electromagnetic impulse valve 56 and control
The offline cylinder 55 of poppet 57.In the present embodiment, the gas inside the upper box of deduster is filtered gas, i.e., net gas
Room, poppet 57 are set between air-purifying chamber and discharge pipe 12, and the opening and closing of poppet 57 are controlled by offline cylinder 55,
To allow or disconnect the circulation of gas.Electromagnetic impulse valve 56 is arranged in air-purifying chamber.With dust be constantly attached to filter bag (or its
Its filtration system) outer surface, dust layer constantly thickens, and dust remover resistance value also increases with it；When Resistance Value reaches certain value
When, it controls offline cylinder and closes poppet 57, cut through the air-flow in space of gathering dust, control electromagnetic impulse valve 56 is opened, and gas is divided
Compressed air in case 52 flows to the aperture in injection tube 54 by electromagnetic impulse valve 56, and (waits in filterings valence matter) to filter bag
The air-flow of one high speed and high pressure is ejected, the dust outside bag falls off outside cloth bag under the action of mechanical force, ash cellar is fallen into,
Reach deashing purpose；When resistance of the filter bag drops to lower limit, deashing device 50 stops working, and maintains the continuity work of deduster
Make.
In the present embodiment, detection components further include for detecting gas storage filling pressure, pressure pipeline pressure and dividing gas tank pressure
The pressure detecting instrument group of power, pressure detecting instrument group is by exporting 4 ~ 20mA of analog quantity signal to control unit, and control unit is to mould
Real-time display after analog quantity signal is handled, and set and overflow alarm and data when to exception record and analyze, to scheme
The form of table is sent to exterior terminal by communication module to reflect the status of deduster operation.Wherein, gas storage fills pressure, pressure
The detection of hydraulic piping pressure and point air box pressure constitutes each monitoring point shown in Fig. 2, the electricity connecting with control unit
Magnet valve can be the electromagnetic impulse valve 56 of control injection tube 54, and the offline cylinder 55 of control poppet 57 can be used as connection control
The switching point of unit, multiple electromagnetic impulse valves 56 and offline cylinder 55 export on-off model to control unit, control unit pair
Real-time display after the on-off model is handled, and set and overflow alarm and data when to exception record and analyze,
Exterior terminal is graphically sent to by communication module to reflect the status of deduster operation.
Further, detection components further include the pressure differential detection of the outlet and inlet pressure difference for detecting body of deduster
Instrument, pressure difference detector can also serve as a monitoring point and connect with control unit, and it is single that pressure difference detector outputs signal to control
Member, real-time display after control unit handles the signal of output control deashing according to the data that pressure difference detector detects
The opening and closing of device, and set and overflow alarm and data when to exception record and analyze, graphically lead to
It crosses communication module and is sent to exterior terminal to reflect the status of deduster operation.That is, if pressure difference is greater than preset value,
It then may determine that and blocked for filter bag, need deashing, control unit can be according to the fortune of the pressure difference control deashing device 50 detected
Line frequency and duration.If pressure difference is less than preset value, it may determine that filter bag is run-down, it is dense in conjunction with the dust in each filtering chamber
Degree detector test to information judge the position of run-down filter bag, so as to alarmed enable staff quickly in time
Replacement.
Further, detection components further include the spark detector (not shown) for detecting spark, and cleaner also wraps
It includes the spark quenching device for being set to body of deduster and unloads quick-fried device (not shown), spark quenching device and unload opening for quick-fried device
The switching point that similarly can be used as connection control unit is opened and closes, spark detector detects spark, and control unit will be examined
The spark information measured is sent to exterior terminal by communication module, and controls spark quenching device and/or unload quick-fried device and open
It opens, that is to say, that when there is spark entrance, staff is known by way of mobile phone or computer by communication module at the first time,
And inform whether staff's spark quenching device is opened, put out spark.Similarly quick-fried device is unloaded in monitoring in the same way
Situation is opened, control unit carries out Data Analysis Services, and the status of current equipment operation is reflected by way of chart.
In the present embodiment, control unit can be special Central Control Room, monitoring center, and being also possible to server etc. can be carried out
The equipment of data processing, control unit can control a cleaner, can also control more cleaners simultaneously, that is,
It says, the more cleaners that can realize to one or be dispersed in different zones by network and/or terminal device are implemented to concentrate
It monitors and implements to control, i.e., can see the operating status of each device of cleaner, detection components in real time by terminal device
Detection data, while can also send instruction the operating component of cleaner is controlled, such as open or close blower, adjust
Save rotation speed of fan, open or close unloading valve, start or stop deashing etc., i.e., the monitoring system can be according to preset program
Automatic running can also artificially be controlled by terminal device or Central Control Room, can quickly be found failure to handle in time, be passed through
Each cleaner of consistency operation is operated, the state change of each cleaner is recorded.There is no need to be checked to device context, Ke Yi great
It is big to reduce operations staff, reduce human cost.More save manpower.
The monitoring system of cleaner of the invention can carry out the data and state detected by special software
Analysis processing, such as the APP on mobile phone, which has long-range monitoring, fault alarm function, i.e. the monitoring system can be with meter
Calculation machine and mobile phone docking, are monitored in real time by network implementations cell phone application or computer remote, reduce manual work's intensity, improved
Working efficiency.
By each monitoring point of each device of cleaner by APP or computer real time monitoring, alarm, guarantee that dedusting is set
Standby operation pressure is under controllable state for a long time, and because entire deduster is under controllable state, therefore it has reduction manpower
The features such as working strength improves work efficiency, and saves mass energy.The stability of equipment operation is also ensured simultaneously, is reduced
Failure rate extends the service life of entire cleaner, brings significant economic benefit, society and environmental benefit.Pass through
Monitoring mobile phone checks that each node operating status of entire dust pelletizing system receives alarm in time and checks failure cause whenever and wherever possible；It is logical
It crosses computer to check, Central Control Room checks fault point and receives alarm in time；In addition it can generating annual report form, such as VIP customized
Enterprise annual reports/analysis expert summarize equipment whole year operation conditions.
It should be appreciated that although this specification is described in terms of embodiments, but not each embodiment only includes one
A independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should will say
As a whole, the technical solution in each embodiment may also be suitably combined to form those skilled in the art can for bright book
With the other embodiments of understanding.
The series of detailed descriptions listed above only for feasible embodiment of the invention specifically
Protection scope bright, that they are not intended to limit the invention, it is all without departing from equivalent implementations made by technical spirit of the present invention
Or change should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of monitoring system of cleaner, the cleaner include:
Body of deduster；
The filter device being set in body of deduster；
For gas to be filtered to be introduced to the blower unit in body of deduster；
It is set to the ash exhauster of body of deduster lower part；
And the deashing device for carrying out deashing to filter device；
It is characterized in that, the monitoring system include control unit, the detection components for being connected to control unit, operating component and
Communication module, the detection components are used to detecting outlet and/or the air quantity of entrance, body of deduster of the body of deduster
Outlet and entrance dust concentration and temperature, the pressure difference of the outlet of body of deduster and entrance, deashing device pressure and remove
The dust material position of dirt device body lower part, the operating component is for controlling the operation of blower unit, the unlatching of ash exhauster and pass
It closes and the opening and closing of deashing device, described control unit receives the data of the detection components and the shape of operating component
State, and the state of the data and operating component to the detection components be analyzed and processed after sent by the communication module
To exterior terminal, the exterior terminal can realize the long-range monitoring to cleaner by the communication module.
2. the monitoring system of cleaner according to claim 1, which is characterized in that the blower unit includes connection institute
The blower of the outlet of body of deduster is stated, described control unit monitors the blower in real time and opens situation and operating condition, and sets
Surely it overflows alarm and data when to exception records and analyzes, external end is graphically sent to by communication module
End.
3. the monitoring system of cleaner according to claim 1, which is characterized in that the detection components include for examining
Survey the dust concentration and temperature of the outlet of the body of deduster and/or the air quantity of entrance, the outlet of body of deduster and entrance
Sensor group, the sensor group is by exporting 4 ~ 20mA of analog quantity signal to control unit, and described control unit is to described
Real-time display after analog signals are handled, and set and overflow alarm and data when to exception record and analyze, with
The form of chart is sent to exterior terminal by communication module.
4. the monitoring system of cleaner according to claim 1, which is characterized in that the detection components include for examining
The outlet of the body of deduster and the pressure difference detector of inlet pressure difference are surveyed, it is single that the pressure transmission difference detecting instrument outputs signal to control
Member, real-time display after described control unit handles the signal of output are controlled according to the data that pressure difference detector detects
The opening and closing of deashing device, and set and overflow alarm and data when to exception record and analyze, with the shape of chart
Formula is sent to exterior terminal by communication module.
5. the monitoring system of cleaner according to claim 1, which is characterized in that the filter device includes multiple mistakes
Filter box room, the detection components further include the dust concentration detector being mounted in each filtering chamber, when one of filtering
The concentration value of chamber is more than default value, and described control unit judges that the filtering chamber runs powder broken bag, graphically passes through
Communication module is sent to exterior terminal and alarms.
6. the monitoring system of cleaner according to claim 1, which is characterized in that the deashing device includes gas storage
It fills, the injection tube and control injection tube for dividing gas tank, connection to divide gas tank of the pressure pipeline of connection air accumulator, connection pressure pipeline
Electromagnetic impulse valve, the detection components are used to detect gas storage and fill pressure, the pressure of pressure pipeline pressure and point air box pressure
Detector group, the pressure detecting instrument group is by exporting 4 ~ 20mA of analog quantity signal to control unit, and described control unit is to institute
It states real-time display after analog signals are handled, and sets and overflow alarm and data when to exception record and analyze,
Exterior terminal is graphically sent to by communication module.
7. the monitoring system of cleaner according to claim 6, which is characterized in that the deashing device further includes control
The poppet of the outlet or disconnection of filtered clean air and deduster, the operating component include control injection tube
Multiple electromagnetic impulse valves and the offline cylinder for controlling poppet, the multiple electromagnetic impulse valve and offline cylinder export switching value
Signal is to control unit, real-time display after described control unit handles the on-off model, and sets the alarm that overflows
And data when to exception record and analyze, and are graphically sent to exterior terminal by communication module.
8. the monitoring system of cleaner according to claim 1, which is characterized in that the operating component includes being set to
The air bubble and unloading valve of body of deduster lower part, the dust Level control that described control unit is detected according to detection components
The opening and closing of the unloading valve and air bubble, and set and overflow alarm and data when to exception record and analyze,
Exterior terminal is graphically sent to by communication module.
9. the monitoring system of cleaner according to claim 8, which is characterized in that the ash exhauster further includes being used for
The dust conveyer that the dust being discharged from unloading valve is transported, described control unit is according to the unloading valve and air bubble
State control dust conveyer start and stop, and set and overflow alarm and data when to exception are recorded and divided
Analysis, is graphically sent to exterior terminal by communication module.
10. the monitoring system of cleaner according to claim 1, which is characterized in that the detection components further include using
In the spark detector of detection spark, the cleaner further includes being set to the spark quenching device of body of deduster and unloading quick-fried
Device, the operating component are also used to control spark quenching device and unload the opening and closing of quick-fried device, the spark detector
Detect spark, the spark information that described control unit will test is sent to exterior terminal by communication module, and controls
It spark quenching device and/or unloads quick-fried device and opens, spark quenching device and/or the operation information for unloading quick-fried device are recorded simultaneously
Analysis, is graphically sent to exterior terminal by communication module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710818401.1A CN109482006A (en) | 2017-09-12 | 2017-09-12 | The monitoring system of cleaner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710818401.1A CN109482006A (en) | 2017-09-12 | 2017-09-12 | The monitoring system of cleaner |
Publications (1)
| Publication Number | Publication Date |
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| CN109482006A true CN109482006A (en) | 2019-03-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710818401.1A Pending CN109482006A (en) | 2017-09-12 | 2017-09-12 | The monitoring system of cleaner |
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| CN (1) | CN109482006A (en) |
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| CN109999583A (en) * | 2019-05-14 | 2019-07-12 | 山东优纳特环境科技有限公司 | A kind of bag-type dust removing system and method for diagnosing faults based on cloud platform |
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| CN110187699A (en) * | 2019-06-21 | 2019-08-30 | 安徽宸瑞节能环保科技工程有限公司 | A kind of remote debugging system and method for diagnosing faults for cleaner |
| CN110201462A (en) * | 2019-07-16 | 2019-09-06 | 广州港集团有限公司 | A kind of dust explosion protection monitoring alarm applied in deduster |
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| CN110523173A (en) * | 2019-08-27 | 2019-12-03 | 贵州大学 | A kind of source PM2.5 particlate trap system redundancy structure and control system |
| CN110694393A (en) * | 2019-10-30 | 2020-01-17 | 华北电力科学研究院有限责任公司 | Bag-type dust removing method and device of bag-type dust remover |
| CN111346440A (en) * | 2020-03-31 | 2020-06-30 | 上海袋式除尘配件有限公司 | Intelligent electromagnetic pulse valve fault detection system and detection method thereof |
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| CN112284444A (en) * | 2020-09-11 | 2021-01-29 | 合肥千盟环境技术有限公司 | Cloud monitoring system for operation of bag type dust collector |
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| CN110090504A (en) * | 2019-05-28 | 2019-08-06 | 俞春华 | Oil mist collector and its effective wind rate keeping method with continuous and effective airflow value |
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| CN110694393B (en) * | 2019-10-30 | 2022-01-28 | 华北电力科学研究院有限责任公司 | Bag-type dust removing method and device of bag-type dust remover |
| CN110694393A (en) * | 2019-10-30 | 2020-01-17 | 华北电力科学研究院有限责任公司 | Bag-type dust removing method and device of bag-type dust remover |
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Application publication date: 20190319 |