CN109471404A - A kind of one bonded state detection method of charging system and system - Google Patents
A kind of one bonded state detection method of charging system and system Download PDFInfo
- Publication number
- CN109471404A CN109471404A CN201811391532.7A CN201811391532A CN109471404A CN 109471404 A CN109471404 A CN 109471404A CN 201811391532 A CN201811391532 A CN 201811391532A CN 109471404 A CN109471404 A CN 109471404A
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- China
- Prior art keywords
- control module
- feed liquid
- valve control
- batch
- charging
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/058—Safety, monitoring
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/12—Steaming, curing, or flavouring tobacco
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The present invention provides a kind of one bonded state detection method of charging system and systems, comprising the following steps: step 1: detecting program using monitoring one key of computer starting；Step 2: monitoring computer controls the movement of batch can priming valve control module by the data communication communicated based on OPC, opens batch can priming valve, automatically adds water to batch can to 30Kg；Step 3: feed liquid charging valve, feed liquid outlet valve and feed liquid atomization valve are opened in monitoring computer feed liquid charging valve control module, feed liquid outlet valve control module and the movement of feed liquid atomization valve control module；Step 4: monitoring computer control charge pump motor control module movement feeds to batch can；Step 5: staff observes spray pattern；A kind of one bonded state detection method of charging system and system of the present invention, detection process automatically control, improve detection efficiency, reduce labor intensity of operating staff, it is thus also avoided that human error；Energy consumption is reduced, other than charge pump electric motor starting, is not necessarily to other electric motor startings, it is energy saving.
Description
Technical field
The present invention relates to one bonded state detection systems of production of cigarettes manufacture field more particularly to a kind of charging system.
Background technique
For charging system as one of the important procedure on technology for making tobacco threds production line, effect is to press feed liquid (liquid medium)
Formula rate is ejected into tobacco leaf in misty form, with reach eliminate tobacco penetrating odor, improve cigarette quality and
Improve the purpose of cigarette taste.Therefore, the atomizing effect of feed liquid is the important of influence charging system processing quality at feed introduction
One of factor, before production, the personnel that need repairing check, verify and calibrate to the nozzle atomization situation of charging system, and right
Control component such as flowmeter, charge pump, diaphragm valve of control system etc. is periodically put inspection.
It is traditionally as shown in Figure 1: pure manual type to the detection method of the control component of control system, clicks stream
Journey checks nozzle atomization situation:
1, middle control, operative employee, maintenance mans, electrician personnel cooperation under, water, gas, the conditions such as vapour are opened under production status；
2, a certain amount of water (>=30Kg) is added in selection barrel；
3, open charging system prime equipment (jigging conveyer, flat belt, film cabinet driving, stone are into cabinet etc.)；
4, charger is opened, barrel is begun to warm up；
5, the low material position photoelectric tube of electronic scale limited tube is blocked, and carries out " weights-hoist " simulation mass flow；
6, the outlet valve on each pipeline of charging system, diaphragm valve, feed liquid atomization valve, charging valve starting, feed pump startup；
7, check staff opens roller pot door, observes the atomization situation of nozzle；
8, inspection process terminates, and electrician carries out " lift code " to belted electronic balance and operates and remove the low material position photoelectric tube of limited tube and block
Object.
It is suffered from the drawback that by above-mentioned process deducibility traditional detection process
1, cumbersome, inspection item is more before being switched on, and scene and Central Control Room is needed to cooperate with all strength；
2, wasting manpower and material resources, detection process need personnel more；
3, there are cylinders when security risk, observation and adjustment nozzle to be in rotary state；
4, feeding section is completely switched on, waste of energy；
5, detection time is longer.
Summary of the invention
The purpose of the present invention is to provide a kind of one bonded state detection method of charging system and systems, are able to solve because of tradition
On to the detection method of the control component of control system using problem brought by pure manual type, improving safety premise
Under, substantially shorten detection time, reduce testing staff, reduces energy consumption.
To achieve the goals above, the invention adopts the following technical scheme:
A kind of one bonded state detection method of charging system, comprising the following steps:
Step 1: detecting program using monitoring one key of computer starting；
Step 2: monitoring computer controls the movement of batch can priming valve control module by the data communication communicated based on OPC, opens
Batch can priming valve is automatically added water to batch can to 30Kg；
Step 3: monitoring computer feed liquid charging valve control module, feed liquid outlet valve control module and feed liquid atomization valve control module
Feed liquid charging valve, feed liquid outlet valve and feed liquid atomization valve are opened in movement；
Step 4: monitoring computer control charge pump motor control module movement feeds to batch can；
Step 5: staff observes spray pattern.
A kind of one bonded state detection system of charging system, including existing charge pump motor control module, batch can priming valve
Control module, feed liquid charging valve control module, feed liquid outlet valve control module and feed liquid atomization valve control module, wherein charge pump
Motor control module, batch can priming valve control module, feed liquid charging valve control module, feed liquid outlet valve control module and feed liquid mist
The control device for changing valve control module is all made of PLC；It further include server and monitoring computer, monitoring computer and charge pump are electric
Machine control module, batch can priming valve control module, feed liquid charging valve control module, feed liquid outlet valve control module and feed liquid atomization
The plc communication of valve control module connects, and monitoring computer is also connect with server communication；Computer is monitored to be used to control by PLC
Batch can priming valve control module, feed liquid charging valve control module, feed liquid outlet valve control module and feed liquid atomization valve processed control mould
Block；Server is used to provide database for monitoring computer.
The monitoring computer adds water by the data communication and charge pump motor control module, batch can communicated based on OPC
The plc communication of valve control module, feed liquid charging valve control module, feed liquid outlet valve control module and feed liquid atomization valve control module
Connection.
The monitoring computer also passes through OPC collector and connect with server communication.
Beneficial effects of the present invention:
A kind of one bonded state detection method of charging system and system of the present invention, have following advantages:
1, detection process automatically controls, and improves detection efficiency, reduces labor intensity of operating staff, it is thus also avoided that artificial to lose
Accidentally；
2, energy consumption is reduced, other than charge pump electric motor starting, is not necessarily to other electric motor startings, it is energy saving；
3, security risk is eliminated, detection process safety is improved, detection process middle cylinder body does not need to rotate；
4, practical, there is stronger generalization.
Detailed description of the invention
It, below will be to specific in order to illustrate more clearly of the specific embodiment of the invention or technical solution in the prior art
Embodiment or attached drawing needed to be used in the description of the prior art be briefly described, it should be apparent that, it is described below
Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor
It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is the flow diagram that nozzle atomization situation is traditionally checked described in background of invention；
Fig. 2 is the flow diagram of one bonded state detection method of charging system of the present invention.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation
Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill
Personnel's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
It is as shown in Figure 2: a kind of one bonded state detection method of charging system of the present invention, comprising the following steps:
Step 1: detecting program using monitoring one key of computer starting；
Step 2: monitoring computer controls the movement of batch can priming valve control module by the data communication communicated based on OPC, opens
Batch can priming valve is automatically added water to batch can to 30Kg；
Step 3: monitoring computer feed liquid charging valve control module, feed liquid outlet valve control module and feed liquid atomization valve control module
Feed liquid charging valve, feed liquid outlet valve and feed liquid atomization valve are opened in movement；
Step 4: monitoring computer control charge pump motor control module movement feeds to batch can；
Step 5: staff observes spray pattern.
It realizes a kind of a kind of one bonded state detection system of charging system of above-mentioned one bonded state detection method of charging system, wraps
Include existing charge pump motor control module, batch can priming valve control module, feed liquid charging valve control module, feed liquid outlet valve control
Molding block and feed liquid atomization valve control module, wherein charge pump motor control module, batch can priming valve control module, feed liquid charging
The control device of valve control module, feed liquid outlet valve control module and feed liquid atomization valve control module is all made of PLC；It further include clothes
Business device and monitoring computer, monitoring computer and charge pump motor control module, batch can priming valve control module, feed liquid charging valve
Control module, feed liquid outlet valve control module are connected with the plc communication of feed liquid atomization valve control module, monitoring computer also with clothes
Business device communication connection；Monitor computer be used for by PLC control batch can priming valve control module, feed liquid charging valve control module,
Feed liquid outlet valve control module and feed liquid atomization valve control module；Server is used to provide database for monitoring computer.
The monitoring computer adds water by the data communication and charge pump motor control module, batch can communicated based on OPC
The plc communication of valve control module, feed liquid charging valve control module, feed liquid outlet valve control module and feed liquid atomization valve control module
Connection；The monitoring computer also passes through OPC collector and connect with server communication；Specifically, by collecting on monitoring computer
At IFix software " key detection " button is integrated into the operation screen of monitoring computer, as key detection control point
(flag bit)；The Ifix software integrated on server is opened, into editing mode, BOOL data communication point is added, realizes service
Connection setup between device, OPC collector and monitoring computer three, and core network is optical fiber ring network topological structure；Open prison
The IGS software integrated on computer is controlled, the OPC Server connection distribution control point PLC is established, in the CPU of monitoring computer
Hardware program finds out hardware distribution address.
A kind of one bonded state detection method of charging system and system of the present invention, have following advantages:
1, detection process automatically controls, and improves detection efficiency, reduces labor intensity of operating staff, it is thus also avoided that artificial to lose
Accidentally；
2, energy consumption is reduced, other than charge pump electric motor starting, is not necessarily to other electric motor startings, it is energy saving；
3, security risk is eliminated, detection process safety is improved, detection process middle cylinder body does not need to rotate；
4, practical, there is stronger generalization.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement；And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (4)
1. a kind of one bonded state detection method of charging system, which comprises the following steps:
Step 1: detecting program using monitoring one key of computer starting；
Step 2: monitoring computer controls the movement of batch can priming valve control module by the data communication communicated based on OPC, opens
Batch can priming valve is automatically added water to batch can to 30Kg；
Step 3: monitoring computer feed liquid charging valve control module, feed liquid outlet valve control module and feed liquid atomization valve control module
Feed liquid charging valve, feed liquid outlet valve and feed liquid atomization valve are opened in movement；
Step 4: monitoring computer control charge pump motor control module movement feeds to batch can；
Step 5: staff observes spray pattern.
2. a kind of one bonded state detection system of charging system, it is characterised in that: including existing charge pump motor control module, material
Tank priming valve control module, feed liquid charging valve control module, feed liquid outlet valve control module and feed liquid atomization valve control module,
Middle charge pump motor control module, batch can priming valve control module, feed liquid charging valve control module, feed liquid outlet valve control module
PLC is all made of with the control device of feed liquid atomization valve control module；It is characterized by also including server and computer is monitored,
It monitors computer and charge pump motor control module, batch can priming valve control module, feed liquid charging valve control module, feed liquid discharges
Valve control module is connected with the plc communication of feed liquid atomization valve control module, and monitoring computer is also connect with server communication；Monitoring
Computer is used to control batch can priming valve control module, feed liquid charging valve control module, feed liquid outlet valve control module by PLC
With feed liquid atomization valve control module；Server is used to provide database for monitoring computer.
3. one bonded state detection system of a kind of charging system according to claim 1, it is characterised in that: the monitoring calculates
Machine passes through the data communication that communicates based on OPC and charge pump motor control module, batch can priming valve control module, feed liquid charging valve
Control module, feed liquid outlet valve control module are connected with the plc communication of feed liquid atomization valve control module.
4. one bonded state detection system of a kind of charging system according to claim 1, it is characterised in that: the monitoring calculates
Machine also passes through OPC collector and connect with server communication.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811391532.7A CN109471404A (en) | 2018-11-21 | 2018-11-21 | A kind of one bonded state detection method of charging system and system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811391532.7A CN109471404A (en) | 2018-11-21 | 2018-11-21 | A kind of one bonded state detection method of charging system and system |
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| CN109471404A true CN109471404A (en) | 2019-03-15 |
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ID=65674229
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Application publication date: 20190315 |