CN109470155A - A kind of ceramic saw blade sharpness detection equipment - Google Patents

A kind of ceramic saw blade sharpness detection equipment Download PDF

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Publication number
CN109470155A
CN109470155A CN201811604188.5A CN201811604188A CN109470155A CN 109470155 A CN109470155 A CN 109470155A CN 201811604188 A CN201811604188 A CN 201811604188A CN 109470155 A CN109470155 A CN 109470155A
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China
Prior art keywords
stepper motor
cabinet
saw blade
detection equipment
laser
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Application number
CN201811604188.5A
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Chinese (zh)
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CN109470155B (en
Inventor
范志超
范国院
许志军
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Hubei Panfeng Diamond Science & Technology Co Ltd
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Hubei Panfeng Diamond Science & Technology Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/002Measuring arrangements characterised by the use of optical techniques for measuring two or more coordinates
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/02Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/02Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
    • G01B11/06Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/24Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/30Measuring arrangements characterised by the use of optical techniques for measuring roughness or irregularity of surfaces
    • G01B11/306Measuring arrangements characterised by the use of optical techniques for measuring roughness or irregularity of surfaces for measuring evenness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Sawing (AREA)

Abstract

The present invention provides a kind of ceramic saw blade sharpness detection equipment, including cabinet and intelligent processing system, the side of the cabinet is connected with power supply line, chamber door is installed on rear side of the cabinet, partition is fixedly installed in the cabinet, the center position of the partition offers slide opening, the center position of the bottom of box inner sidewall is fixedly installed with fixing seat, center position at the top of the fixing seat offers mounting groove, fixed plate one and fixed plate two are fixedly installed on the inner sidewall of the top of the box, the intelligent processing system includes computer, laser range sensor, operation button, laser emitter, laser pickoff, display screen, stepper motor one, stepper motor two, stepper motor three and hydraulic stem, the computer is mounted in cabinet, the operation button and display screen are installed in the front side of cabinet, the pottery Rationally, detection is accurate, easy to use for the design of porcelain saw blade sharpness detection equipment.

Description

A kind of ceramic saw blade sharpness detection equipment
Technical field
The invention belongs to sharpness detection equipment technical field, in particular to a kind of ceramic saw blade sharpness detection equipment.
Background technique
Saw blade is the general designation for cutting the thin slice circular knives of solid material, and the saw blade of unlike material has different function Energy, feature and cutting object, wherein sharp, grinding efficiency is high, is not easy to generate heat and block, thermally expand with cutting for ceramic saw blade The features such as measuring less and being easy to control precision, sharpness is one of main performance index of saw blades such as ceramics, still, currently on the market Sharpness detection equipment can not be adapted to the detection of ceramic saw blade, detect not accurate enough, and can not intuitively observe To the sharpness correlation data of ceramic saw blade, for this purpose, the present invention proposes a kind of ceramic saw blade sharpness detection equipment.
Summary of the invention
Of the existing technology in order to solve the problems, such as, the present invention provides a kind of ceramic saw blade sharpness detection equipment, should Rationally, detection is accurate, easy to use for the design of ceramic saw blade sharpness detection equipment.
To achieve the goals above, the present invention is to realize by the following technical solutions: a kind of ceramic saw blade sharpness Detection device, including cabinet and intelligent processing system, the side of the cabinet are connected with power supply line, the rear side installation of the cabinet There is chamber door, be fixedly installed partition in the cabinet, the center position of the partition offers slide opening, in the bottom of box The center position of side wall is fixedly installed with fixing seat, and the center position at the top of the fixing seat offers mounting groove, described Fixed plate one and fixed plate two are fixedly installed on the inner sidewall of top of the box, the intelligent processing system includes computer, swashs Ligh-ranging sensor, operation button, laser emitter, laser pickoff, display screen, stepper motor one, stepper motor two, stepping Motor three and hydraulic stem, the computer are mounted in cabinet, and the operation button and display screen are installed in the front side of cabinet, The laser emitter is mounted on the inner sidewall of the cabinet other side, and the hydraulic stem is mounted on the inner sidewall of installation trench bottom On, motor housing is installed, the stepper motor one is mounted in cabinet, the top of the motor housing on the output shaft of the hydraulic stem The center position in portion offers through-hole, and bearing is equipped in the through-hole, and one end of rotating bar passes through external screw thread and internal screw thread Engagement sleeves are equipped with support base and fixed disk, and the side of the fixed disk is provided with lock handle, and the other end of the rotating bar is worn It crosses bearing to be fixedly connected with the output shaft of stepper motor one, the stepper motor two is mounted on the top of partition, the stepping electricity Ball-screw one is installed, the laser pickoff is mounted on the side of the nut of ball-screw one, institute on the output shaft of machine two It states stepper motor three and is mounted on fixed plate one and rolling is installed on the side of fixed plate two, the output shaft of the stepper motor three Ballscrew two, the laser range sensor are mounted on the bottom of the nut of ball-screw two.
As a kind of preferred embodiment of the invention, the two sides of the bottom of box have offered heat release hole.
As a kind of preferred embodiment of the invention, the edge of the bottom of box is fixedly installed with supporting leg.
As a kind of preferred embodiment of the invention, the power supply line by power supply circuit respectively with computer, laser ranging Sensor, operation button, laser emitter, laser pickoff, display screen, stepper motor one, stepper motor two, stepper motor three It is electrically connected with hydraulic stem.
As a kind of preferred embodiment of the invention, the computer by observation circuit respectively with laser range sensor, Operation button and laser emitter are electrically connected.
As a kind of preferred embodiment of the invention, the computer by instruction circuit respectively with laser pickoff, display Screen, stepper motor one, stepper motor two, stepper motor three and hydraulic stem are electrically connected.
As a kind of preferred embodiment of the invention, door handle is installed on the chamber door.
Beneficial effects of the present invention: a kind of ceramic saw blade sharpness detection equipment of the invention, including cabinet, power supply line, Chamber door, partition, slide opening, fixing seat, motor housing, bearing, fixed plate one, fixed plate two, computer, laser range sensor, behaviour Make key, laser emitter, mounting groove, laser pickoff, display screen, stepper motor one, stepper motor two, stepper motor three, Hydraulic stem, rotating bar, support base, fixed disk, lock handle, ball-screw one, ball-screw two, supporting leg, heat release hole and door Handle.
1, this ceramic saw blade sharpness detection equipment can be by laser range sensor to the edge thickness of ceramic saw blade It is detected, on the one hand, the thickness at ceramic saw blade edge is able to reflect out its sharpness, on the other hand, passes through comparison ceramics The range data of several points on saw blade edge, is able to reflect out whether ceramic saw blade edge is in approximately the same plane, thus Also it is able to reflect out the sharpness of ceramic saw blade, it is practical and convenient.
2, this ceramic saw blade sharpness detection equipment can be cooperated by laser emitter and laser pickoff, be sawed to ceramics The smoothness of piece is detected, and smoothness is higher, and ceramic saw blade is sharper, and detection accuracy is high, and is able to detect that ceramics Open defect on saw blade.
3, this ceramic saw blade sharpness detection equipment can intuitively observe each detection data, can pass through curve graph Observe directly monitoring as a result, practicability is high.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of ceramic saw blade sharpness detection equipment;
Fig. 2 is a kind of rearview of ceramic saw blade sharpness detection equipment;
Fig. 3 is a kind of diagrammatic cross-section of ceramic saw blade sharpness detection equipment;
Fig. 4 is a kind of rotating bar structural schematic diagram of ceramic saw blade sharpness detection equipment;
Fig. 5 is a kind of intelligent processing system schematic diagram of ceramic saw blade sharpness detection equipment;
In figure: 1- cabinet, 2- power supply line, 3- chamber door, 4- partition, 5- slide opening, 6- fixing seat, 7- motor housing, 8- bearing, 9- Fixed plate one, 10- fixed plate two, 11- computer, 12- laser range sensor, 13- operation button, 14- laser emitter, 15- mounting groove, 16- laser pickoff, 17- display screen, 18- stepper motor one, 19- stepper motor two, 20- stepper motor three, 21- hydraulic stem, 22- rotating bar, 23- support base, 24- fixed disk, 25- lock handle, 26- ball-screw one, 27- ball-screw Two, 28- supporting leg, 29- heat release hole, 30- door handle.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to Specific embodiment, the present invention is further explained.
Fig. 1 to Fig. 5 is please referred to, the present invention provides a kind of technical solution: a kind of ceramic saw blade sharpness detection equipment, including Cabinet 1 and intelligent processing system, the side of the cabinet 1 are connected with power supply line 2, and the rear side of the cabinet 1 is equipped with chamber door 3, Partition 4 is fixedly installed in the cabinet 1, the center position of the partition 4 offers slide opening 5,1 bottom inside of cabinet The center position of wall is fixedly installed with fixing seat 6, and the center position at 6 top of fixing seat offers mounting groove 15, institute It states and is fixedly installed fixed plate 1 and fixed plate 2 10 on the inner sidewall at 1 top of cabinet, the intelligent processing system includes calculating Machine 11, laser range sensor 12, operation button 13, laser emitter 14, laser pickoff 16, display screen 17, stepper motor One 18, stepper motor 2 19, stepper motor 3 20 and hydraulic stem 21, the computer 11 are mounted in cabinet 1, and the operation is pressed Key 13 and display screen 17 are installed in the front side of cabinet 1, and the laser emitter 14 is mounted on the inner sidewall of 1 other side of cabinet On, the hydraulic stem 21 is mounted on the inner sidewall of 15 bottom of mounting groove, is equipped with motor on the output shaft of the hydraulic stem 21 Case 7, the stepper motor 1 are mounted in cabinet 1, and the center position at the top of the motor housing 7 offers through-hole, institute It states and bearing 8 is installed in through-hole, one end of rotating bar 22 is arranged with support base 23 by external screw thread and screw-internal thread fit and fixes Disk 24, the side of the fixed disk 24 are provided with lock handle 25, and the other end of the rotating bar 22 passes through bearing 8 and stepping electricity The output shaft of machine 1 is fixedly connected, and the stepper motor 2 19 is mounted on the top of partition 4, the stepper motor 2 19 it is defeated Ball-screw 1 is installed, the laser pickoff 16 is mounted on the side of the nut of ball-screw 1, described on shaft Stepper motor 3 20 is mounted on fixed plate 1 pacifies on the side of fixed plate 2 10, the output shaft of the stepper motor 3 20 Equipped with ball-screw 2 27, the laser range sensor 12 is mounted on the bottom of the nut of ball-screw 2 27.
As a kind of preferred embodiment of the invention, the two sides of 1 bottom of cabinet have offered heat release hole 29.
As a kind of preferred embodiment of the invention, the edge of 1 bottom of cabinet is fixedly installed with supporting leg 28.
As a kind of preferred embodiment of the invention, the power supply line 2 by power supply circuit respectively with computer 11, Laser Measuring Away from sensor 12, operation button 13, laser emitter 14, laser pickoff 16, display screen 17, stepper motor 1, stepping electricity Machine 2 19, stepper motor 3 20 and hydraulic stem 21 are electrically connected.
As a kind of preferred embodiment of the invention, the computer 11 by observation circuit respectively with laser range sensor 12, operation button 13 and laser emitter 14 are electrically connected.
As a kind of preferred embodiment of the invention, the computer 11 by instruction circuit respectively with laser pickoff 16, Display screen 17, stepper motor 1, stepper motor 2 19, stepper motor 3 20 and hydraulic stem 21 are electrically connected.
As a kind of preferred embodiment of the invention, door handle 30 is installed on the chamber door 3.
Working principle: when using this ceramic saw blade sharpness detection equipment, power supply line 2 is connected to external power supply, is beaten Door 3 of unpacking is removed by the rotation fixed disk 24 of lock handle 25, the ceramic saw blade detected will be needed to be set in rotating bar It is then fixed using fixed disk 24 on 22, chamber door 3 is closed, the thickness and radius of ceramic saw blade are inputted by operation button 13, so Afterwards by the starting test of operation button 13, progress smoothness detection first after computer 11 receives instruction, controls laser ranging Sensor 12, laser emitter 14, laser pickoff 16, hydraulic stem 21, stepper motor 1 and stepper motor 2 19 work, and swash The laser angle and height that optical transmitting set 14 emits be it is constant, laser range sensor 12 and laser emitter 14 are in same Highly, laser range sensor 12 is able to detect that ceramic saw blade to its distance and passes information to computer 11, calculates Machine 11 calculates the height for needing uplink according to the range information of laser angle and ceramic saw blade, and computer 11 controls hydraulic stem 21 Motor housing 7 and internal stepper motor 1 are pushed up into corresponding height upwards, fall in laser on the edge of ceramic saw blade, together When, computer 11 controls stepper motor 2 19 according to the angle of reflection and drives the corresponding circle number of the rotation of ball-screw 1, makes ball Laser pickoff 16 on one 26 nut of lead screw receives laser, and the laser intelligence received is passed to meter by laser pickoff 16 Calculation machine 11, computer 11 control stepper motor 1 and drive ceramic saw blade with one circle of certain speed rotation, the edge of ceramic saw blade More smooth, with regard to smaller, the laser intensity that laser pickoff 16 receives is bigger for the scattering of laser, and computer 11 is anti-by what is received It penetrates laser intensity information to be shown in the form of a graph on display screen 17, for observation, irregular wave occurs in curve graph When dynamic, illustrate there is open defect on ceramic saw blade, when the rotation of stepper motor 1 one is enclosed, smoothness detection test terminates, and calculates Machine 11 will test result preservation, and controls and start the detection of ceramic saw blade edge thickness, and computer 11 controls stepper motor 3 20 and opens Beginning work, stepper motor 3 20 drive laser range sensor 12 mobile to the edge of ceramic saw blade by ball screw 2 27, Laser range sensor 12 carries out ceramic saw blade to continue distance monitoring, and laser range sensor 12 moves out the side of ceramic saw blade During edge, distance will be slow increase, when distance increases suddenly, illustrate that the detection laser of laser range sensor 12 goes out The range of ceramic saw blade, computer 11 controls stepper motor 3 20 and stops working and record this breakpoint at this time, while controlling step Into motor 1 drive ceramic saw blade turn an angle, then control stepper motor 3 20 drive laser range sensor 12 with Identical speed resets, and computer 11 collects range data, and establishes space coordinates by origin of the center of ceramic saw blade, counts Each point on ceramic saw blade is reconstructed into space coordinates according to the diameter and range information of ceramic saw blade by calculation machine 11, is repeated The above process, when stepper motor 1 drives ceramic saw blade rotation after a week, ceramic saw blade is reconstructed into space coordinates, each The z coordinate of breakpoint indicates whether the edge of ceramic saw blade is concordant, and computer 11 is by the z coordinate information of each breakpoint with curve graph Mode is presented on display screen 17, and curve is straight line, and the sharpness that can reflect saw blade to a certain extent is preferable, computer 11, according to the thickness and breakpoint range information of ceramic saw blade, calculate most marginal thickness, this thickness can indicate to locate ceramic saw The sharpness of piece, this ceramic saw blade sharpness detection equipment can be thick by edge of the laser range sensor 12 to ceramic saw blade Degree is detected, on the one hand, the thickness at ceramic saw blade edge is able to reflect out its sharpness, on the other hand, is made pottery by comparison The range data of several points on porcelain saw blade edge, is able to reflect out whether ceramic saw blade edge is in approximately the same plane, from And it is also able to reflect out the sharpness of ceramic saw blade, practical and convenient, this ceramic saw blade sharpness detection equipment can pass through laser Transmitter 14 and laser pickoff 16 cooperate, and detect to the smoothness of ceramic saw blade, smoothness is higher, and ceramic saw blade is got over Sharp, detection accuracy is high, and is able to detect that the open defect on ceramic saw blade, this ceramic saw blade sharpness detection equipment energy It is enough intuitively to observe each detection data, can be observed directly by curve graph monitoring as a result, practicability is high.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention, for this field skill For art personnel, it is clear that invention is not limited to the details of the above exemplary embodiments, and without departing substantially from spirit of the invention or In the case where essential characteristic, the present invention can be realized in other specific forms.Therefore, in all respects, should all incite somebody to action Embodiment regards exemplary as, and is non-limiting, the scope of the present invention by appended claims rather than on state Bright restriction, it is intended that including all changes that fall within the meaning and scope of the equivalent elements of the claims in the present invention It is interior.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art The other embodiments being understood that.

Claims (7)

1. a kind of ceramic saw blade sharpness detection equipment, including cabinet (1) and intelligent processing system, which is characterized in that the case The side of body (1) is connected with power supply line (2), is equipped with chamber door (3) on rear side of the cabinet (1), and fixation is set in the cabinet (1) It is equipped with partition (4), the center position of the partition (4) offers slide opening (5), the center of cabinet (1) the bottom inside wall It is fixedly installed at position fixing seat (6), the center position at the top of the fixing seat (6) offers mounting groove (15), described Fixed plate one (9) and fixed plate two (10) are fixedly installed on inner sidewall at the top of cabinet (1), the intelligent processing system includes Computer (11), laser range sensor (12), operation button (13), laser emitter (14), laser pickoff (16), display Shield (17), stepper motor one (18), stepper motor two (19), stepper motor three (20) and hydraulic stem (21), the computer (11) it is mounted in cabinet (1), the operation button (13) and display screen (17) are installed in the front side of cabinet (1), described sharp Optical transmitting set (14) is mounted on the inner sidewall of cabinet (1) other side, and the hydraulic stem (21) is mounted on mounting groove (15) bottom Inner sidewall on, be equipped with motor housing (7) on the output shaft of the hydraulic stem (21), the stepper motor one (18) is mounted on case In body (1), the center position at the top of the motor housing (7) offers through-hole, and bearing (8) are equipped in the through-hole, turns One end of lever (22) is arranged with support base (23) and fixed disk (24), the fixed disk by external screw thread and screw-internal thread fit (24) side is provided with lock handle (25), and the other end of the rotating bar (22) passes through bearing (8) and stepper motor one (18) output shaft is fixedly connected, and the stepper motor two (19) is mounted on the top of partition (4), the stepper motor two (19) Output shaft on ball-screw one (26) is installed, the laser pickoff (16) is mounted on the nut of ball-screw one (26) Side, the stepper motor three (20) are mounted on side of the fixed plate one (9) close to fixed plate two (10), the stepper motor three (20) ball-screw two (27) is installed, the laser range sensor (12) is mounted on ball-screw two (27) on output shaft Nut bottom.
2. a kind of ceramic saw blade sharpness detection equipment according to claim 1, it is characterised in that: cabinet (1) bottom The two sides in portion have offered heat release hole (29).
3. a kind of ceramic saw blade sharpness detection equipment according to claim 1, it is characterised in that: cabinet (1) bottom The edge in portion is fixedly installed with supporting leg (28).
4. a kind of ceramic saw blade sharpness detection equipment according to claim 1, it is characterised in that: the power supply line (2) By power supply circuit respectively with computer (11), laser range sensor (12), operation button (13), laser emitter (14), Laser pickoff (16), display screen (17), stepper motor one (18), stepper motor two (19), stepper motor three (20) and hydraulic Bar (21) is electrically connected.
5. a kind of ceramic saw blade sharpness detection equipment according to claim 1, it is characterised in that: the computer (11) It is electrically connected respectively with laser range sensor (12), operation button (13) and laser emitter (14) by observation circuit.
6. a kind of ceramic saw blade sharpness detection equipment according to claim 1, it is characterised in that: the computer (11) By instruction circuit respectively with laser pickoff (16), display screen (17), stepper motor one (18), stepper motor two (19), step It is electrically connected into motor three (20) and hydraulic stem (21).
7. a kind of ceramic saw blade sharpness detection equipment according to claim 1, it is characterised in that: on the chamber door (3) Door handle (30) are installed.
CN201811604188.5A 2018-12-26 2018-12-26 Ceramic saw blade sharpness detection equipment Active CN109470155B (en)

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Application Number Priority Date Filing Date Title
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CN109737881A (en) * 2019-03-22 2019-05-10 李兆祥 A kind of gear monitoring device
CN114234860A (en) * 2021-11-25 2022-03-25 江苏弘硕电力设备有限公司 Surface flatness detection device for high-precision distribution box production

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Denomination of invention: A sharpness detection equipment for ceramic saw blades

Effective date of registration: 20230508

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