CN109468723A - A kind of cotton washs babysbreath bilayer plain cloth fabric and its weaving process - Google Patents

A kind of cotton washs babysbreath bilayer plain cloth fabric and its weaving process Download PDF

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Publication number
CN109468723A
CN109468723A CN201811466703.8A CN201811466703A CN109468723A CN 109468723 A CN109468723 A CN 109468723A CN 201811466703 A CN201811466703 A CN 201811466703A CN 109468723 A CN109468723 A CN 109468723A
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China
Prior art keywords
fabric
babysbreath
cotton
plain cloth
warp
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Pending
Application number
CN201811466703.8A
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Chinese (zh)
Inventor
吴钊
唐昌抗
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Wuhan Lewei Electronic Commerce Co Ltd
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Wuhan Lewei Electronic Commerce Co Ltd
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Priority to CN201811466703.8A priority Critical patent/CN109468723A/en
Publication of CN109468723A publication Critical patent/CN109468723A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D11/00Double or multi-ply fabrics not otherwise provided for
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/004Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/54Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/02Cotton
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)

Abstract

The present invention relates to a kind of cottons to wash babysbreath bilayer plain cloth fabric, and fabric includes two kinds of yarns of cotton yarn and Polyester Yarns, and cotton yarn is located at the front of fabric, and Polyester Yarns is located at the back side of fabric;The warp and weft of fabric is JC40s+T40s (1:1) × JC40s+T40s (1:1), and thread count is 160 × 130 pieces/inch, and split width is 66 inches;The invention further relates to above-mentioned cottons to wash babysbreath bilayer plain cloth fabric knitting technique, and processing sequence is followed successively by winder → warping → sizing → denting → weaving → arrangement.Babysbreath weaving process provided by the invention, its fabric being related to can be completed using common weaving and dyeing, compared to existing color weaving process, the present invention has the characteristics that simple process, technical requirements are low, consume is low, at low cost, yield is high, with very big market popularization value, textile manufacturing weaving technology field can be widely applied to.

Description

A kind of cotton washs babysbreath bilayer plain cloth fabric and its weaving process
Technical field
The present invention relates to textile manufacturing weaving technology field, in particular to a kind of cotton wash babysbreath bilayer plain cloth fabric and its Weaving process.
Background technique
Babysbreath bilayer plain cloth fabric is gained the name because surface has decorative pattern fragmentarily, is widely present on the market at present Babysbreath bilayer plain cloth fabric all uses the yarn of homogeneous raw material but different colours, and is made into using color weaving process (i.e. first to yarn Line dyeing, is then weaved using the yarn after dyeing), it can be regarded as the variation by fabric tissue in principle, in turn It is set to show the effect of " babysbreath ".This weaving process is complex, higher to technical requirements, and to cloth before weaving Expect that the quality selection of raw material is more demanding, this allows for weaving higher cost, and existing sets to babysbreath bilayer plain cloth fabric Standby loss in process of production is higher, but production of woven fabric is lower, is not able to satisfy the high-volume demand in market.
Summary of the invention
In order to solve the above technical problems, technical solution provided by the invention are as follows:
A kind of cotton washs babysbreath bilayer plain cloth fabric, and the fabric includes two kinds of yarns of cotton yarn and Polyester Yarns, and the cotton Yarn is located at the front of fabric, and the Polyester Yarns is located at the back side of fabric;The warp and weft of the fabric be JC40s+T40s (1:1) × JC40s+T40s (1:1), thread count are 160 × 130 pieces/inch, and split width is 66 inches;The fabric satin weave is all over the sky Star;
Wherein: J represents " combing ", and C represents " cotton ", and JC40s represents " 40 English branch combed cotton yarn ", and T40s represents " 40 English Branch spun polyester thread ".
The cotton yarn of the fabric face is preferably located at by reactive dyeing, positioned at the terylene of the envers Yarn does not dye.
The present invention also provides a kind of schemes:
A kind of cotton washs the weaving process of babysbreath bilayer plain cloth fabric, and it is above-mentioned that the cotton, which washs babysbreath bilayer plain cloth fabric, The cotton washs babysbreath bilayer plain cloth fabric, and manufacturing procedure is as follows:
(1) winding procedure: using fully-automatic spooling machine, by the incidental looping big, bobbin of forming and removal of impurities at capacity, clearly Except the fault and impurity on yarn;
(2) warping process: being drawn warp thread using warping machine from doff bobbin, is formed a width yarn sheet, is had warp thread Uniform tension, speed 430m/min;
(3) sizing machine, single double pressure starchings of leaching, running parameter sizing operation: are used are as follows: sizing squeezing pressure 1.3~1.7 × 10KN, 0.33~0.45MPa of steam pressure, 83 DEG C~92 DEG C of slurry groove temperature, 51 DEG C~92 DEG C of main cylinder temperature, slurry viscosity 60 In moor, max. speed 38m/min;
(4) denting process: by warp thread by the method for following textile processes requirement defineds sequentially pass through menopause tablet, heald and Reed, and enter threading method, threading method using 4 are as follows:
(5.6.7.8) × 3 time+5.6+ (1.2.3.4) × 4 time+1.2+ (9.10.11.12) × 3 time+9.10+ (1.2.3.4) × 4 times+1.2,
Wherein, number represents warp thread and is through on which page heald frame, only indicates interval action between "+" and "+", 1,2,3,4, 5,6,7,8,9,10,11,12 warp thread frame number is indicated;
(5) weaving process: use multi-arm air-jet loom, 295 degree of opening time, back beam height 55mm, the warp let-off time 300 Degree, the warp let-off tension 2800N, speed 480r/min;Using the production technology of " small tension receiving coil, big opening ", by the back rest, warp stop frame height It properly increases, so that back rest 75mm × 1, warp stop frame No2.1-1-6, the back rest are pushed ahead;Pass through opening, wefting insertion, beating, volume The cooperation with warp let-off five big systems is taken, warp and weft is made to interweave with forming fabric according to the requirement of design;
(6) it arranging process: tests, measure and repairs to fabric.
Preferably, in the step (1) when carrying out fault and impurity removing to yarn, by way of the cleer and peaceful rejecting of electricity To be operated.
Preferably, it is carried out when testing, measuring to fabric by photoelectric inspection device in the step (6);Right When the fabric formed in step (5) is repaired, handled by stripping method.
Preferably, the clear operation of the electricity is completed using electric clear, and the rejecting operation is carried out using device for eliminating.
Preferably, the operation of stripping is realized using stripping agent.
After the above weaving process, the present invention has the advantage that
The present invention uses the yarn (cotton yarn and Polyester Yarns) of two kinds of different materials, first with yarn weaving at fabric, then it is right Piece dyeing finishing, the dyeability for utilizing certain dyestuffs special in the engineering of dyeing (reactive dye can catch color for cotton yarn, Then will not dye for Polyester Yarns) so that a kind of yarn is colored, another yarn is not colored;Then set with fabric tissue Meter matches, and then the effect of " babysbreath " is showed on cloth cover;Therefore fabric according to the present invention, it can use commonly Weaving and dyeing, compared to existing color weaving process, with simple process, technical requirements are low, consume is low, at low cost, production High feature is measured, there is very big market popularization value.
Detailed description of the invention
Fig. 1 is the fabric tissue schematic diagram that a kind of cotton washs babysbreath bilayer plain cloth fabric and its weaving process;
Fig. 2 is the line version schematic diagram that a kind of cotton washs babysbreath bilayer plain cloth fabric and its weaving process.
Specific embodiment
Present invention will be described in further detail below with reference to the accompanying drawings.
The present invention is realized by the variation by yarn material and fabric tissue to weave a kind of cotton and washs babysbreath bilayer The purpose of plain cloth fabric.
In conjunction with attached drawing 1~2, a kind of cotton washs babysbreath bilayer plain cloth fabric, and fabric includes two kinds of yarns of cotton yarn and Polyester Yarns, And cotton yarn is located at the front of fabric, Polyester Yarns is located at the back side of fabric;The warp and weft of fabric be JC40s+T40s (1:1) × JC40s+T40s (1:1), thread count are 160 × 130 pieces/inch, and split width is 66 inches;Fabric satin weave is babysbreath;
Wherein: J represents " combing ", and C represents " cotton ", and JC40s represents " 40 English branch combed cotton yarn ", and T40s represents " 40 English The yarn of branch spun polyester thread ".
Cotton yarn positioned at fabric face is by reactive dyeing, and the Polyester Yarns positioned at envers does not dye, and then shape At a kind of effect of uniformly distributed babysbreath decorative pattern.
The manufacturing procedure that above-mentioned cotton washs babysbreath bilayer plain cloth fabric is as follows:
(1) winding procedure: using fully-automatic spooling machine, by the incidental looping big, bobbin of forming and removal of impurities at capacity, clearly Except the fault and impurity on yarn;
(2) warping process: being drawn warp thread using warping machine from doff bobbin, is formed a width yarn sheet, is had warp thread Uniform tension, speed 430m/min;
(3) sizing machine, single double pressure starchings of leaching, running parameter sizing operation: are used are as follows: sizing squeezing pressure 1.3~1.7 × 10KN, 0.33~0.45MPa of steam pressure, 83 DEG C~92 DEG C of slurry groove temperature, 51 DEG C~92 DEG C of main cylinder temperature, slurry viscosity 60 In moor, max. speed 38m/min;
(4) denting process: by warp thread by the method for following textile processes requirement defineds sequentially pass through menopause tablet, heald and Reed, and enter threading method, threading method using 4 are as follows:
(5.6.7.8) × 3 time+5.6+ (1.2.3.4) × 4 time+1.2+ (9.10.11.12) × 3 time+9.10+ (1.2.3.4) × 4 times+1.2,
Wherein, number represents warp thread and is through on which page heald frame, only indicates interval action between "+" and "+", 1,2,3,4, 5,6,7,8,9,10,11,12 warp thread frame number is indicated;
(5) weaving process: use multi-arm air-jet loom, 295 degree of opening time, back beam height 55mm, the warp let-off time 300 Degree, the warp let-off tension 2800N, speed 480r/min;Using the production technology of " small tension receiving coil, big opening ", by the back rest, warp stop frame height It properly increases, so that back rest 75mm × 1, warp stop frame No2.1-1-6, the back rest are pushed ahead;Pass through opening, wefting insertion, beating, volume The cooperation with warp let-off five big systems is taken, warp and weft is made to interweave with forming fabric according to the requirement of design;
(6) it arranging process: tests, measure and repairs to fabric.
Wherein:
In step (1) when carrying out fault and impurity removing to yarn, operated by electric clear and removal equipment.
In step (6) when testing, measuring to fabric, carried out by photoelectric inspection device;The shape in step (5) At fabric repaired when, handled by stripping agent.

Claims (7)

1. a kind of cotton washs babysbreath bilayer plain cloth fabric, which is characterized in that the fabric includes two kinds of yarns of cotton yarn and Polyester Yarns, And the cotton yarn is located at the front of fabric, the Polyester Yarns is located at the back side of fabric;The warp and weft of the fabric is JC40s+ T40s (1:1) × JC40s+T40s (1:1), thread count are 160 × 130 pieces/inch, and split width is 66 inches;It is described to knit Object satin weave is babysbreath;
Wherein: J represents " combing ", and C represents " cotton ", and JC40s represents " 40 English branch combed cotton yarn ", and T40s represents " 40 English Zhi Di The yarn of synthetic fibre yarn ".
2. a kind of cotton according to claim 1 washs babysbreath bilayer plain cloth fabric, which is characterized in that be located at the fabric just By reactive dyeing, the Polyester Yarns positioned at the envers does not dye the cotton yarn in face.
3. the weaving process that a kind of cotton washs babysbreath bilayer plain cloth fabric, which is characterized in that the cotton washs babysbreath bilayer plain cloth Fabric is that cotton described in the claims 1 washs babysbreath bilayer plain cloth fabric, and manufacturing procedure is as follows:
(1) winding procedure: using fully-automatic spooling machine, by the incidental looping big, bobbin of forming and removal of impurities at capacity, removes yarn Fault and impurity on line;
(2) warping process: being drawn warp thread using warping machine from doff bobbin, forms a width yarn sheet, has warp thread uniform Tension, speed 430m/min;
(3) sizing machine, single double pressure starchings of leaching, running parameter sizing operation: are used are as follows: sizing 1.3~1.7 × 10KN of squeezing pressure, 0.33~0.45MPa of steam pressure, 83 DEG C~92 DEG C of slurry groove temperature, 51 DEG C~92 DEG C of main cylinder temperature, the inner pool of slurry viscosity 60, Max. speed 38m/min;
(4) warp thread denting process: is sequentially passed through into menopause tablet, heald and steel by the method for following textile processes requirement defineds Reed, and enter threading method, threading method using 4 specifically:
(5.6.7.8) × 3 time+5.6+ (1.2.3.4) × 4 time+1.2+ (9.10.11.12) × 3 time+9.10+ (1.2.3.4) × 4 Secondary+1.2,
Wherein, number represents warp thread and is through on which page heald frame, only indicates interval action between "+" and "+", 1,2,3,4,5,6, 7,8,9,10,11,12 warp thread frame number is indicated;
(5) weaving process: use multi-arm air-jet loom, 295 degree of opening time, back beam height 55mm, 300 degree of the warp let-off time, The warp let-off tension 2800N, speed 480r/min;Using the production technology of " small tension receiving coil, big opening ", the back rest, warp stop frame height are fitted Work as raising, so that back rest 75mm × 1, warp stop frame No2.1-1-6, the back rest are pushed ahead;By opening, wefting insertion, beats up, batches With the cooperation of warp let-off five big systems, warp and weft is made to interweave with forming fabric according to the requirement of design;
(6) it arranging process: tests, measure and repairs to fabric.
4. the weaving process that a kind of cotton according to claim 3 washs babysbreath bilayer plain cloth fabric, which is characterized in that described In step (1) when carrying out fault and impurity removing to yarn, operated by way of the cleer and peaceful rejecting of electricity.
5. the weaving process that a kind of cotton according to claim 3 washs babysbreath bilayer plain cloth fabric, which is characterized in that described In step (6) when testing, measuring to fabric, carried out by photoelectric inspection device;To the fabric formed in step (5) When being repaired, handled by stripping method.
6. the weaving process that a kind of cotton according to claim 4 washs babysbreath bilayer plain cloth fabric, which is characterized in that described Electric clear operation is completed using electric clear, and the rejecting operation is carried out using device for eliminating.
7. the weaving process that a kind of cotton according to claim 5 washs babysbreath bilayer plain cloth fabric, which is characterized in that described Operation of stripping is realized using stripping agent.
CN201811466703.8A 2018-12-03 2018-12-03 A kind of cotton washs babysbreath bilayer plain cloth fabric and its weaving process Pending CN109468723A (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110331499A (en) * 2019-05-18 2019-10-15 苏州厚正纺织科技有限公司 A kind of production method of imitative cotton elastic force bilayer down-filling cloth
CN113802237A (en) * 2021-09-10 2021-12-17 际华三五四二纺织有限公司 Combed cotton tencel fiber blended 60S gypsophila jacquard cloth and weaving process thereof

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110331499A (en) * 2019-05-18 2019-10-15 苏州厚正纺织科技有限公司 A kind of production method of imitative cotton elastic force bilayer down-filling cloth
CN113802237A (en) * 2021-09-10 2021-12-17 际华三五四二纺织有限公司 Combed cotton tencel fiber blended 60S gypsophila jacquard cloth and weaving process thereof

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