CN109465632A - Aluminium core radiator assembly technology - Google Patents
Aluminium core radiator assembly technology Download PDFInfo
- Publication number
- CN109465632A CN109465632A CN201811187245.4A CN201811187245A CN109465632A CN 109465632 A CN109465632 A CN 109465632A CN 201811187245 A CN201811187245 A CN 201811187245A CN 109465632 A CN109465632 A CN 109465632A
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- CN
- China
- Prior art keywords
- radiator
- main leaf
- heat
- hole
- aluminium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/10—Heat sinks
Abstract
The present invention provides a kind of aluminium core radiator assembly technology, is related to heat sink apparatus field, and (1) loads onto seal member；(2) seal member is loaded；(3) backing is broken up, aluminium flake is punched, the aluminium radiator fin of densely covered through-hole is made；(4) several aluminium heat-dissipating pipes are penetrated in the through-hole of several cooling fins, are equidistantly arranged between cooling fin by poling；(5) sealing portion part is installed, sealing portion part is set on heat-dissipating pipe；(6) tube expansions；(7) seal member is installed, upper seal member is set on heat-dissipating pipe；(8) secondary pipe-expanding；(9) radiator water chamber is installed；(10) leakproofness is detected；(11) two side connecting plates are installed；Part outstanding before and after connecting plate is thought that interior bending is compacted by (12) two connecting plate flangings；(13) assembly is completed, and test package, manufacture craft of the present invention, process step design is reasonable, and process is complete, and production welded type copper copper radiator that can be efficient and high-quality saves energy consumption, reduces preparation time.
Description
Technical field
The present invention relates to heat sink apparatus fields, and in particular to a kind of aluminium core radiator assembly technology.
Background technique
Radiator is the component to play the role of a nucleus in car engine cooling system, the quality of heat dissipation performance, mechanical performance
Directly affect the heat dissipation effect of automobile engine.With continually strengthening for automobile engine performance, thermic load is higher and higher, to cold
But the requirement of system is also higher and higher, and people pay attention to the research of the engine-cooling system including radiator further, newly
Technology, new material continue to bring out, and under the premise of guaranteeing that radiator has enough heat-sinking capabilities and intensity, volume is smaller, weight
Lighter, the higher inexorable trend developed at radiator of radiating efficiency, the manufacture craft of radiator more precisely, rationally, when saving
Between.
Summary of the invention
The reasonable and efficient aluminium core radiator assembly technology the present invention provides a kind of process.
The present invention is to solve above-mentioned technical problem by the following technical programs.
A kind of aluminium core radiator assembly technology, the components of aluminium core radiator include being made of cooling fin and Flat heat radiation tube
Radiating core, the upper seal member being made of upper main leaf and upper gasket, the lower sealing that is made of lower main leaf and lower seal pad
Component, two side connecting plates and water chamber, installation step are as follows:
(1) seal member is loaded onto, upper gasket is mounted on upper main leaf and forms upper seal member；
(2) seal member is loaded, lower seal pad is mounted on lower main leaf and forms sealing portion part；
(3) backing is broken up, aluminium flake is punched, the aluminium radiator fin of densely covered through-hole is made；
(4) several aluminium heat-dissipating pipes are penetrated in the through-hole of several cooling fins, are equidistantly arranged between cooling fin by poling；
(5) sealing portion part is installed, sealing portion part is set on heat-dissipating pipe；
(6) tube expansions carry out tube expansion to the heat-dissipating pipe in the radiating core for having installed sealing portion part using electric tube expander；
(7) seal member is installed, upper seal member is set on heat-dissipating pipe；
(8) secondary pipe-expanding carries out tube expansion to the heat-dissipating pipe in the radiating core for having installed upper seal member using electric tube expander；
(9) radiator water chamber is installed, radiator water chamber is pressed on upper main leaf component by pressure pad；
(10) leakproofness is detected；
(11) two side connecting plates are installed, connecting plate is symmetrically mounted on radiating core two sides, connecting plate is buckled in radiating core
On body；
Part outstanding before and after connecting plate is thought that interior bending is compacted by (12) two connecting plate flangings；
(13) assembly is completed, test package.
Further, for the step (1) specifically, coating volatile oil on upper main leaf, craft is close by upper one row of gasket
Sealing of hole is fitted into the corresponding hole of main leaf, and then upper gasket is laid in upper main leaf, rolls upper gasket with special roller
Upper gasket sealing hole is pressed into upper each corresponding hole of main leaf, sealing hole on upper gasket cannot be pressed into upper main leaf hole
To be manually press；
Further, for the step (2) specifically, coating volatile oil on lower main leaf, craft is close by one row of lower seal pad
Sealing of hole is fitted into down in the corresponding hole of main leaf, and then lower seal pad is laid in upper main leaf, rolls lower seal pad with special roller
Lower seal pad sealing hole is pressed into upper each corresponding hole of main leaf, sealing hole in lower seal pad cannot be pressed into upper main leaf hole
To be manually press.
Further, the step (6) is specifically, be put into tube machine clamp for the radiating core for having loaded onto lower main leaf component
In, and tube head portion is coated into lubricating oil with hairbrush, starting electric tube expander is swollen to cooling tube progress to rise, and will finally dissipate after swollen rise
Hot device takes out.
Further, the step (8) is specifically, on a heat sink by upper main leaf set, be then put into tube expansion for radiator
In machine, starting electric tube expander carries out secondary pipe-expanding to heat-dissipating pipe both ends after plugging two sides space limiting side plate.
Further, then radiator is packed into specifically, clog radiator water chamber mouth with nylon plug by the step (10)
In leak check equipment, starting device compresses nylon plug and radiator；
Ventilation leak test inspection is carried out to radiator, inflationtime is not less than 10s, air pressure 0.5bar, and the dwell time is low
The air tight i.e. qualification of 5s, 5s or more.
The present invention has the advantages that manufacture craft of the present invention, process step design is reasonable, and process is complete, requires in each process
Strictly, production welded type copper copper radiator that can be efficient and high-quality, saves energy consumption, reduces preparation time.
Detailed description of the invention
Fig. 1 is 1 aluminium core radiator assembly technology flow chart of the embodiment of the present invention；
Fig. 2 is the Structure explosion diagram of aluminium core radiator in the embodiment of the present invention 1.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art
Every other embodiment obtained without creative efforts, shall fall within the protection scope of the present invention.
In conjunction with attached drawing 1 and Fig. 2, a kind of aluminium core radiator assembly technology of the present invention, the components of aluminium core radiator include by
The radiating core 1 of cooling fin 11 and the composition of Flat heat radiation tube 12, the upper seal member being made of upper main leaf 21 and upper gasket 22
2, sealing portion part 3, two side connecting plates 4 and the water chamber 5 being made of lower main leaf 31 and lower seal pad 32, installation step is as follows:
(1) seal member 2 is loaded onto, upper gasket 22 is mounted on upper main leaf 21 and forms upper seal member 2；
Further, the step (1) is specifically, check upper whether main leaf surface is smooth, whether there are cracks, burr etc.
Defect, whether gasket surface has the defects of tearing, stomata in inspection, is wiped upper main leaf and upper gasket faying face with wiper
Completely, volatile oil is coated on upper main leaf, upper one row's sealing hole of gasket is fitted into the corresponding hole of main leaf by hand, then will
Upper gasket is laid in main leaf, rolls upper gasket with special roller and upper gasket sealing hole is pressed into upper each correspondence of main leaf
Hole in, to be manually press in upper main leaf hole cannot be pressed into for sealing hole on upper gasket；
(2) seal member 3 is loaded, lower seal pad 32 is mounted on lower main leaf 31 and forms sealing portion part 3；
Further, the step (2) is specifically, check lower whether main leaf surface is smooth, whether there are cracks, burr etc.
Defect, checks whether lower seal pad surface has the defects of tearing, stomata, is wiped lower main leaf and lower seal pad faying face with wiper
Completely, volatile oil is coated on lower main leaf, one row's sealing hole of lower seal pad is fitted into down in the corresponding hole of main leaf by hand, then will
Lower seal pad is laid in main leaf, rolls lower seal pad with special roller and lower seal pad sealing hole is pressed into upper each correspondence of main leaf
Hole in, to be manually press in upper main leaf hole cannot be pressed into for sealing hole in lower seal pad.
(3) backing 11 is broken up, aluminium flake is punched, the aluminium radiator fin of densely covered through-hole is made；It is required that cooling fin punching trimming it is smooth,
Impulse- free robustness, cooling fin are not curled after taking out.
(4) several aluminium heat-dissipating pipes 12 are penetrated in the through-hole of several cooling fins, are equidistantly arranged between cooling fin by poling, tool
Body, by 55 ± 1 cooling fins through on 4 positioning pipes, then 140 heat-dissipating pipes are penetrated in cooling fin, it is desirable that heat-dissipating pipe is not
There must be the defects of distortion, crackle, cooling fin there must not be the defects of tearing；
(5) sealing portion part 3 is installed, sealing portion part is set on heat-dissipating pipe, lower main leaf component is covered and is dissipated at 140
On heat pipe, it is desirable that the rubber aperture on lower main leaf must not be knocked over side by heat-dissipating pipe, and heat-dissipating pipe and lower main leaf gasket aperture are close
Cooperation must not have phenomena such as distortion, gasket aperture tearing；
(6) tube expansions carry out tube expansion to the heat-dissipating pipe in the radiating core for having installed sealing portion part using electric tube expander；
The radiating core for having installed lower main leaf component is put into tube machine clamp, and 140 tube head portions are coated into lubrication with hairbrush
Then oil starts electric tube expander and carries out swollen rise to heat-dissipating pipe；Finally the radiator after swollen rise is taken out, the heat-dissipating pipe after expansion must not
Tearing, the upper and lower end face of cooling tube should be substantially flush, cooling fin be fixed on must not have on heat-dissipating pipe move up and down, misplace, fold
Phenomenon, cooling fin will be distributed uniform on heat-dissipating pipe；
(7) seal member 2 is installed, upper seal member 2 is set on heat-dissipating pipe 12；
(8) secondary pipe-expanding carries out tube expansion to the heat-dissipating pipe in the radiating core for having installed upper seal member using electric tube expander；
Further, the step (8) is specifically, on a heat sink by upper main leaf set, be then put into tube expansion for radiator
In machine, starting electric tube expander carries out secondary pipe-expanding to heat-dissipating pipe both ends after plugging two sides space limiting side plate, and the heat-dissipating pipe after expansion must not
Tearing, the upper and lower end face of cooling tube should be substantially flush, cooling fin be fixed on must not have on heat-dissipating pipe move up and down, misplace, fold
Phenomenon, cooling fin will be distributed uniform on heat-dissipating pipe；
(9) radiator water chamber 5 is installed, radiator water chamber 5 is pressed on upper main leaf component by pressure pad；Operating this work
To check that water chamber 5, water chamber 5 there must not be apparent crackle, lack the defects of side before sequence
(10) leakproofness is detected；
Further, then radiator is packed into specifically, clog radiator water chamber mouth with nylon plug by the step (10)
In leak check equipment, starting device compresses nylon plug and radiator；
Ventilation leak test inspection is carried out to radiator, inflationtime is not less than 10s, air pressure 0.5bar, and the dwell time is low
The air tight i.e. qualification of 5s, 5s or more.
(11) two side connecting plates 4 are installed, connecting plate 4 is symmetrically mounted on 1 two sides of radiating core, connecting plate 4 is buckled in scattered
On hot core 1；
4 front and back part outstanding of connecting plate is thought that interior bending is compacted, dissipating after checking flanging by 4 flanging of (12) two connecting plate
Hot device, it is desirable that each cooling fin is intact, no wrinkle, without protrusion；
(13) assembly is completed, test package, it is desirable that heat dissipation uniformly, it is neat, water chamber, two side connecting plate weldments without collide with,
The defects of scar.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that
There is also other identical elements in process, method, article or equipment including the element.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although with reference to the foregoing embodiments
Invention is explained in detail, those skilled in the art should understand that: it still can be to aforementioned each implementation
Technical solution documented by example is modified or equivalent replacement of some of the technical features；And these modification or
Replacement, the spirit and scope for technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution.
Claims (6)
1. a kind of aluminium core radiator assembly technology, which is characterized in that the components of aluminium core radiator include by cooling fin and flat-shaped
Heat-dissipating pipe composition radiating core, be made of upper main leaf and upper gasket upper seal member, by lower main leaf and lower seal pad group
At sealing portion part, two side connecting plates and water chamber, installation step it is as follows:
(1) seal member is loaded onto, upper gasket is mounted on upper main leaf and forms upper seal member；
(2) seal member is loaded, lower seal pad is mounted on lower main leaf and forms sealing portion part；
(3) backing is broken up, aluminium flake is punched, the aluminium radiator fin of densely covered through-hole is made；
(4) several aluminium heat-dissipating pipes are penetrated in the through-hole of several cooling fins, are equidistantly arranged between cooling fin by poling；
(5) sealing portion part is installed, sealing portion part is set on heat-dissipating pipe；
(6) tube expansions carry out tube expansion to the heat-dissipating pipe in the radiating core for having installed sealing portion part using electric tube expander；
(7) seal member is installed, upper seal member is set on heat-dissipating pipe；
(8) secondary pipe-expanding carries out tube expansion to the heat-dissipating pipe in the radiating core for having installed upper seal member using electric tube expander；
(9) radiator water chamber is installed, radiator water chamber is pressed on upper main leaf component by pressure pad；
(10) leakproofness is detected；
(11) two side connecting plates are installed, connecting plate is symmetrically mounted on radiating core two sides, connecting plate is buckled in radiating core；
Part outstanding before and after connecting plate is thought that interior bending is compacted by (12) two connecting plate flangings；
(13) assembly is completed, test package.
2. aluminium core radiator assembly technology according to claim 1, which is characterized in that the step (1) is specifically, upper
Volatile oil is coated on main leaf, upper one row's sealing hole of gasket is fitted into the corresponding hole of main leaf by hand, then by upper gasket
It is laid in main leaf, rolls upper gasket with special roller and upper gasket sealing hole is pressed into upper each corresponding hole of main leaf,
To be manually press in upper main leaf hole cannot be pressed into for sealing hole on upper gasket.
3. aluminium core radiator assembly technology according to claim 2, which is characterized in that the step (2) is specifically, under
Volatile oil is coated on main leaf, one row's sealing hole of lower seal pad is fitted into down in the corresponding hole of main leaf by hand, then by lower seal pad
It is laid in main leaf, rolls lower seal pad with special roller and lower seal pad sealing hole is pressed into upper each corresponding hole of main leaf,
To be manually press in upper main leaf hole cannot be pressed into for sealing hole in lower seal pad.
4. aluminium core radiator assembly technology according to claim 1, which is characterized in that the step (6) is specifically, by
The radiating core for loading onto lower main leaf component is put into tube machine clamp, and tube head portion is coated lubricating oil with hairbrush, is started swollen
Pipe machine is swollen to cooling tube progress to rise, and finally takes out the radiator after swollen rise.
5. aluminium core radiator assembly technology according to claim 4, which is characterized in that the step (8) is specifically, by upper
Main leaf covers on a heat sink, and then radiator is put into electric tube expander, and starting electric tube expander is to heat dissipation after plugging two sides space limiting side plate
Pipe both ends carry out secondary pipe-expanding.
6. aluminium core radiator assembly technology according to claim 1, which is characterized in that the step (10) specifically, with
Nylon plug clogs radiator water chamber mouth, and then radiator is fitted into leak check equipment, starting device compress nylon plug and
Radiator；
Ventilation leak test inspection is carried out to radiator, inflationtime is not less than 10s, air pressure 0.5bar, dwell time not low 5s, 5s
The above air tight i.e. qualification.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811187245.4A CN109465632A (en) | 2018-10-12 | 2018-10-12 | Aluminium core radiator assembly technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811187245.4A CN109465632A (en) | 2018-10-12 | 2018-10-12 | Aluminium core radiator assembly technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109465632A true CN109465632A (en) | 2019-03-15 |
Family
ID=65663680
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811187245.4A Withdrawn CN109465632A (en) | 2018-10-12 | 2018-10-12 | Aluminium core radiator assembly technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109465632A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112355590A (en) * | 2020-11-02 | 2021-02-12 | 长丰吾道智能光电科技有限公司 | Automatic assembling method for heat pipe fins |
| CN113319563A (en) * | 2021-06-22 | 2021-08-31 | 全椒赛德利机械有限公司 | Automatic feeding pipe penetrating mechanism based on gilled tube radiator |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2391163Y (en) * | 1999-09-01 | 2000-08-09 | 吴多美 | Aluminium alloy radiator for engine |
| US20090178782A1 (en) * | 2006-03-15 | 2009-07-16 | Ferraz Shawmut Thermal Management | Heat Exchanger and a Method of Manufacturing it |
| CN203308564U (en) * | 2013-02-20 | 2013-11-27 | 安徽天祥空调科技有限公司 | Brazing type full-aluminum module type radiator without master fin |
| CN203349579U (en) * | 2013-05-22 | 2013-12-18 | 广东美的制冷设备有限公司 | Aluminum-alloy pipe finned heat exchanger and air conditioner |
| CN104729327A (en) * | 2015-03-18 | 2015-06-24 | 全椒赛德利机械有限公司 | Copper core radiator and preparing technology thereof |
| CN207074020U (en) * | 2017-08-24 | 2018-03-06 | 广东太阳花暖通设备有限公司 | A kind of double water channel composite copper aluminium radiators |
-
2018
- 2018-10-12 CN CN201811187245.4A patent/CN109465632A/en not_active Withdrawn
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2391163Y (en) * | 1999-09-01 | 2000-08-09 | 吴多美 | Aluminium alloy radiator for engine |
| US20090178782A1 (en) * | 2006-03-15 | 2009-07-16 | Ferraz Shawmut Thermal Management | Heat Exchanger and a Method of Manufacturing it |
| CN203308564U (en) * | 2013-02-20 | 2013-11-27 | 安徽天祥空调科技有限公司 | Brazing type full-aluminum module type radiator without master fin |
| CN203349579U (en) * | 2013-05-22 | 2013-12-18 | 广东美的制冷设备有限公司 | Aluminum-alloy pipe finned heat exchanger and air conditioner |
| CN104729327A (en) * | 2015-03-18 | 2015-06-24 | 全椒赛德利机械有限公司 | Copper core radiator and preparing technology thereof |
| CN207074020U (en) * | 2017-08-24 | 2018-03-06 | 广东太阳花暖通设备有限公司 | A kind of double water channel composite copper aluminium radiators |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112355590A (en) * | 2020-11-02 | 2021-02-12 | 长丰吾道智能光电科技有限公司 | Automatic assembling method for heat pipe fins |
| CN113319563A (en) * | 2021-06-22 | 2021-08-31 | 全椒赛德利机械有限公司 | Automatic feeding pipe penetrating mechanism based on gilled tube radiator |
| CN113319563B (en) * | 2021-06-22 | 2022-04-08 | 全椒赛德利机械有限公司 | Automatic feeding pipe penetrating mechanism based on gilled tube radiator |
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Application publication date: 20190315 |
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