CN109461090A - A kind of integrated framework of EMPS - Google Patents
A kind of integrated framework of EMPS Download PDFInfo
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- CN109461090A CN109461090A CN201811091086.8A CN201811091086A CN109461090A CN 109461090 A CN109461090 A CN 109461090A CN 201811091086 A CN201811091086 A CN 201811091086A CN 109461090 A CN109461090 A CN 109461090A
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- 238000004519 manufacturing process Methods 0.000 claims abstract description 86
- 238000013523 data management Methods 0.000 claims abstract description 34
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- 238000005516 engineering process Methods 0.000 claims abstract description 14
- 238000007726 management method Methods 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 21
- 238000013461 design Methods 0.000 claims description 16
- 230000008569 process Effects 0.000 claims description 16
- 238000007418 data mining Methods 0.000 claims description 7
- 238000013439 planning Methods 0.000 claims description 5
- 238000012800 visualization Methods 0.000 claims description 4
- 230000010354 integration Effects 0.000 claims description 3
- 238000005457 optimization Methods 0.000 claims description 3
- 238000013068 supply chain management Methods 0.000 claims description 3
- 238000007405 data analysis Methods 0.000 claims description 2
- 230000003993 interaction Effects 0.000 claims description 2
- 239000000047 product Substances 0.000 description 31
- 238000012544 monitoring process Methods 0.000 description 7
- 238000005266 casting Methods 0.000 description 6
- 238000004458 analytical method Methods 0.000 description 4
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- G06Q50/04—Manufacturing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The invention belongs to cast information-based correlative technology field, it discloses a kind of integrated frameworks of EMPS, the framework includes Enterprise Resources Plan module, manufacturing execution system, product data management module and data acquisition and supervisor control, establishing between the Enterprise Resources Plan module, the manufacturing execution system and the product data management module has genbank database, and the data acquisition uses individual data acquisition server with supervisor control；The framework, which is also based on basic database application service foundation, virtual data transmission platform, and the Enterprise Resources Plan module, the manufacturing execution system and the product data management module share the data in the genbank database by the virtual data transmission platform；The virtual data transmission platform is linked with the data acquisition server, is achieved in data sharing and information transmitting.The present invention improves integrated level, and flexibility is preferable.
Description
Technical field
The invention belongs to cast information-based correlative technology field, more particularly, to a kind of integrated framework of EMPS.
Background technique
Basic industry of the foundry industry as modern mechanical industry, in very important status in national economy.Casting
Enterprise constantly promotes using various information system and is promoted in the informationization of more than ten years, industrialization " two change fusion " process
Self-management is horizontal, such as Enterprise Resources Plan (ERP), product data management (PDM), Production Lifecycle Management (PLM), manufacture
Execution system (MES), data acquisition and supervisor control (SCADA) etc..Foundry enterprise informationization and industrialized process mention
The high production efficiency of foundry enterprise, reduces personnel's burden, is greatly promoted the development of industry.
Foundry enterprise often applies more set information systems in process of production, and various information management system stresses
Direction and functional characteristics make a big difference, while there is also overlapped parts.Due to lacking Global motion planning and unification
System integrated framework is difficult to integrated intercommunication between each information system, and there are many " Data duplications ", " data are inconsistent " are existing
As foring " data silo ".Each information system functional coverage region is overlapped to form conflict in production management, through length
Time integral causes system maintenance difficulty, service efficiency low, seriously restricts the development of enterprise.Meanwhile creation data accumulates
It can not achieve effective use, limit Foundry Production from digitlization to intelligentized development.Single Information Management System is not
The requirement of enterprise can be fully met, deep " two the change fusion " process of foundry enterprise needs to construct complete company information framework, with reality
Existing multiple System informations integrate to solve problem encountered.It is integrated to have become current casting the urgent of Informatization Development and be essential
Summation inexorable trend.Correspondingly, there is the technical needs for developing a kind of higher company information framework of integrated level for this field.
Summary of the invention
Aiming at the above defects or improvement requirements of the prior art, the present invention provides a kind of integrated framework of EMPS, bases
In the management characteristic of existing enterprise's information, a kind of integrated framework of preferable EMPS of integrated level is studied and devised.The framework
From business value layer, Technology design layer, manufacture execution level, device data sensing acquisition layer four levels realize EPR, MES,
The Seamless integration- of PDM and SCADA, ERP are designed driving, PDM to PDM and carry out technique guidance, SCADA to producing to MES
Journey key parameter and underlying device data are acquired and monitor, and MES controls plant working process, response workshop Real-Time Scheduling
Method realizes that foundry enterprise is shared to the global information of bottom device data acquisition from business value analysis, can effectively eliminate " letter
Cease isolated island " phenomenon, greatly improve enterprise information system Collaboration efficiency.
To achieve the above object, the present invention provides a kind of integrated framework of EMPS, the framework includes corporate resources meter
Draw module, manufacturing execution system, product data management module and data acquisition and supervisor control, the Enterprise Resources Plan
Establishing between module, the manufacturing execution system and the product data management module has genbank database, the data acquisition
Individual data acquisition server is used with supervisor control, the genbank database is formed with the data acquisition server
Distributed data base；
The framework, which is also based on basic database application service foundation, virtual data transmission platform, the corporate resources meter
Module, the manufacturing execution system and the product data management module are drawn by the virtual data transmission platform to share
State the data in genbank database；The virtual data transmission platform is linked with the data acquisition server, is achieved in
The data acquisition and supervisor control, the Enterprise Resources Plan module, the manufacturing execution system and the product number
According to the data sharing and information transmitting between management module.
Further, the framework is divided into business value layer, Technology design layer, manufacture execution level and data sensor acquisition
Layer, the Enterprise Resources Plan module are located at business value layer；The manufacturing execution system is located at the manufacture execution level；
The product data management module is located at the Technology design layer；The data acquisition is located at data sensor with supervisor control
Acquisition layer.
Further, the Enterprise Resources Plan module be used for by supply chain management come to production plan, procurement plan,
Human resources and financial management are made overall planning to realize the integration and scheduling of corporate resources.
Further, the Enterprise Resources Plan module driven based on customer demand the product data management module into
Row product design, and formulate production plan and be transferred to the manufacturing execution system.
Further, the product data management module is set for combined process knowledge base and Expert System Optimization product
Meter and guides manufacturing execution system control foundry's production technology.
Further, the data acquisition is used for supervisor control to production process key parameter and underlying device number
The control of Workshop Production equipment and production visualization are realized according to being acquired and monitor, and in conjunction with the manufacturing execution system.
Further, the product data management module includes product data management submodule and data mining submodule,
Interaction data between the product data management submodule and the data mining submodule；The data mining submodule includes
The Process knowledge database, the expert system and big data analysis system.
In general, through the invention it is contemplated above technical scheme is compared with the prior art, it is provided by the invention
The integrated framework of EMPS mainly has the advantages that
1. the Enterprise Resources Plan module, the manufacturing execution system and the product data management module pass through described
Virtual data transmission platform shares the data in the genbank database；The virtual data transmission platform is adopted with the data
Collection server is linked, and is achieved in the data acquisition and supervisor control, the Enterprise Resources Plan module, the system
The data sharing and information transmitting between execution system and the product data management module are made, breaks original information barrier, has
Effect eliminates " information island " phenomenon, and integrated level and enterprise collaborative operational paradigm is greatly improved.
2. the data acquisition is used to carry out production process key parameter and underlying device data with supervisor control
Acquisition and monitoring, and visualized in conjunction with the manufacturing execution system to realize the control of Workshop Production equipment and produce, while can be real
Existing technological parameter monitoring and early warning, have accumulated industrial big data.
3. data acquisition and supervisor control use individual data acquisition server, the genbank database with
The data acquisition server forms distributed data base, thus reduces the operating pressure of database, improves operating rate.
Detailed description of the invention
Fig. 1 is the simple block diagram for the integrated framework of EMPS that better embodiment of the present invention provides.
Fig. 2 is the design principle schematic diagram of the integrated framework of EMPS in Fig. 1.
Fig. 3 is the information communication and effect schematic diagram of the integrated framework of EMPS in Fig. 1.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that specific example described herein is only used to explain the present invention, not
For limiting the present invention.As long as in addition, technical characteristic involved in the various embodiments of the present invention described below that
Not constituting conflict between this can be combined with each other.
Please refer to Fig. 1, Fig. 2 and Fig. 3, the integrated framework of EMPS that better embodiment of the present invention provides, wherein EMPS table
Show that ERP, MES, PDM and SCADA's is integrated.The framework includes Enterprise Resources Plan module (ERP), manufacturing execution system
(MES), product data management module (PDM) and data acquisition and supervisor control (SCADA).The Enterprise Resources Plan mould
Block drives the product data management module to carry out product design based on customer demand, and formulate production plan be assigned to it is described
Manufacturing execution system.Meanwhile the production completion information that the Enterprise Resources Plan module is fed back according to the manufacturing execution system
Feedback is to adjust the production plan.The product data management module combined process knowledge base and expert database come
Optimizing product design, and then instruct manufacturing execution system control foundry's production technology and management quality of production data anti-
Feedback.The data acquisition and supervisor control are acquired and monitor to production process key parameter and underlying device data,
And the control of Workshop Production equipment and production visualization are realized in conjunction with the manufacturing execution system, optimize plant working process, response
Workshop Real-Time Scheduling.
The Enterprise Resources Plan module is used to provide production plan, procurement plan, manpower from the angle of supply chain management
The main contents such as source and financial management are made overall planning, to realize integration and the rational management of corporate resources.
In present embodiment, the Enterprise Resources Plan module includes production management submodule, order management submodule, needs
Ask plan sub-module, sales management submodule, purchasing management submodule, human resources submodule, financial management submodule, cost
Manage submodule and logistics management submodule.
The product data management module is based on the files such as digital product design, production process record and establishes product data
Integrated archives, can tracing back to relevant information management in casting whole life cycle and production with realization.Specifically, the product number
It is used to carry out cast article design according to customer demand according to management module, the data such as casting structure, technique, performance is divided
Analysis, to instruct the production technology of the manufacturing execution system and manage the casting quality data of the manufacturing execution system feedback.
In present embodiment, the product data management module includes by product design, CAD/CAM, CAPP, process duct
The product data management submodule and divided by Process knowledge database, expert system, big data that reason, process trial, product back-tracing form
The data mining submodule of analysis system composition.
Data acquisition and supervisor control be used to carry out production equipment and production process data remote collection with
Monitoring, and interacts with the manufacturing execution system on upper layer, while providing production equipment condition monitoring and key parameter is pre-
Police uniform business, to realize management and scheduling of the manufacturing execution system to Workshop Production manufacturing process.
In present embodiment, the data acquisition and supervisor control include production equipment data-acquisition submodule, matter
Examine device data acquisition submodule, Condition Detection submodule, energy consumption monitoring submodule, ancillary equipment data acquisition
Module and device procedures state modulator submodule；ERP, MES and PDM are based on identical general character basis, which includes day
Five will management module, user management module, authority management module, data management module and system maintaining module parts.
The manufacturing execution system executes the Enterprise Resources Plan module and passes for controlling foundry's production process
Defeated production plan, while production completion information is fed back to the Enterprise Resources Plan module.The manufacturing execution system is also logical
The data acquisition is crossed with supervisor control be monitored to workshop appliance process-state data to realize Casting Equipment control
System and production visualization.
The framework is divided into business value layer, Technology design layer, manufacture execution level and data sensor acquisition layer, the enterprise
Resource planning module is located at business value layer, and the manufacturing execution system is located at the manufacture execution level.The product number
It is located at the Technology design layer according to management module.The data acquisition is located at data sensor acquisition layer with supervisor control.
The framework use distributed data base, wherein the Enterprise Resources Plan module, the manufacturing execution system and
The product data management module establishes ERP, MES, PDM genbank database, and the data acquisition is used with supervisor control
Individual data collection data library, specially data acquisition server.The framework is established based on basic database application service
Virtual data transmission platform, the Enterprise Resources Plan module, the manufacturing execution system and the product data management mould
Block shares the data in the genbank database by the virtual data transmission platform, while virtual data transmission is flat
Platform is linked by linked server technology and the data acquisition server, to realize the data acquisition and monitoring control system
Data sharing between system, the Enterprise Resources Plan module, the manufacturing execution system and the product data management module
It is transmitted with information.
The integrated framework of EMPS provided by the invention, the framework realize foundry enterprise and are worth layer analysis to bottom from business
The global message of device data acquisition is shared, can effectively eliminate " information island " phenomenon, increase substantially enterprise information system
Collaboration efficiency, meanwhile, by underlying device data and the achievable key process parameter monitoring of process data acquisition and in advance
It is alert, industrial big data is had accumulated, provides reliable data support for the intelligent optimization and intelligent decision of enterprise.
As it will be easily appreciated by one skilled in the art that the foregoing is merely illustrative of the preferred embodiments of the present invention, not to
The limitation present invention, any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should all include
Within protection scope of the present invention.
Claims (7)
1. a kind of integrated framework of EMPS, the framework are adapted to foundry industry, it is characterised in that:
The framework includes Enterprise Resources Plan module, manufacturing execution system, product data management module and data acquisition and prison
Depending on control system, built between the Enterprise Resources Plan module, the manufacturing execution system and the product data management module
Vertical to have genbank database, the data acquisition uses individual data acquisition server, the homologous number with supervisor control
Distributed data base is formed according to library and the data acquisition server；
The framework, which is also based on basic database application service foundation, virtual data transmission platform, the Enterprise Resources Plan mould
Block, the manufacturing execution system and the product data management module are shared described same by the virtual data transmission platform
Data in source database；The virtual data transmission platform is linked with the data acquisition server, is achieved in described
Data acquisition and supervisor control, the Enterprise Resources Plan module, the manufacturing execution system and the product data pipe
Manage the data sharing and information transmitting between module.
2. the integrated framework of EMPS as described in claim 1, it is characterised in that: the framework is divided into business value layer, technology
Design level, manufacture execution level and data sensor acquisition layer, the Enterprise Resources Plan module are located at business value layer；It is described
Manufacturing execution system is located at the manufacture execution level；The product data management module is located at the Technology design layer；The number
It is located at data sensor acquisition layer with supervisor control according to acquisition.
3. the integrated framework of EMPS as described in claim 1, it is characterised in that: the Enterprise Resources Plan module is for passing through
Supply chain management makes overall planning to realize corporate resources to production plan, procurement plan, human resources and financial management
Integration and scheduling.
4. the integrated framework of EMPS as claimed in claim 3, it is characterised in that: the Enterprise Resources Plan module is based on client
Demand drives the product data management module to carry out product design, and formulates production plan and be transferred to the manufacture and execute system
System.
5. the integrated framework of EMPS as claimed in claim 4, it is characterised in that: the product data management module is for combining
Process knowledge database and Expert System Optimization product design and guide manufacturing execution system control foundry's production technology.
6. the integrated framework of EMPS as claimed in claim 5, it is characterised in that: the data acquisition is used with supervisor control
It is acquired and monitors in production process key parameter and underlying device data, and realize in conjunction with the manufacturing execution system
The control of Workshop Production equipment and production visualization.
7. the integrated framework of EMPS as claimed in claim 5, it is characterised in that: the product data management module includes product
Data management submodule and data mining submodule, between the product data management submodule and the data mining submodule
Interaction data；The data mining submodule includes the Process knowledge database, the expert system and big data analysis system.
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| CN201811091086.8A CN109461090A (en) | 2018-09-19 | 2018-09-19 | A kind of integrated framework of EMPS |
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Cited By (7)
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| CN110084401A (en) * | 2019-03-21 | 2019-08-02 | 中车工业研究院有限公司 | A kind of method for optimizing scheduling and device based on reserved maintenance time |
| CN112114567A (en) * | 2020-08-06 | 2020-12-22 | 江苏天和信息技术有限公司 | Information management system and method for casting unit |
| CN112147979A (en) * | 2020-09-22 | 2020-12-29 | 北京新风航天装备有限公司 | Machining online detection method based on three-dimensional model integrated application |
| CN112434995A (en) * | 2020-12-17 | 2021-03-02 | 苏州市伟杰电子有限公司 | Warehouse management system based on financial data |
| CN112462703A (en) * | 2020-11-13 | 2021-03-09 | 浪潮电子信息产业股份有限公司 | Integrated control system of automatic production work station |
| CN112949993A (en) * | 2021-02-03 | 2021-06-11 | 浙江富安莱科技有限公司 | Sharing collaboration platform and method for one-wire-flow intelligent production line |
| CN114358683A (en) * | 2021-12-29 | 2022-04-15 | 石家庄盛华企业集团有限公司 | Precision casting production management system and method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110084401A (en) * | 2019-03-21 | 2019-08-02 | 中车工业研究院有限公司 | A kind of method for optimizing scheduling and device based on reserved maintenance time |
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| CN112114567A (en) * | 2020-08-06 | 2020-12-22 | 江苏天和信息技术有限公司 | Information management system and method for casting unit |
| CN112147979A (en) * | 2020-09-22 | 2020-12-29 | 北京新风航天装备有限公司 | Machining online detection method based on three-dimensional model integrated application |
| CN112147979B (en) * | 2020-09-22 | 2022-04-12 | 北京新风航天装备有限公司 | Machining online detection method based on three-dimensional model integrated application |
| CN112462703A (en) * | 2020-11-13 | 2021-03-09 | 浪潮电子信息产业股份有限公司 | Integrated control system of automatic production work station |
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| CN112949993A (en) * | 2021-02-03 | 2021-06-11 | 浙江富安莱科技有限公司 | Sharing collaboration platform and method for one-wire-flow intelligent production line |
| CN114358683A (en) * | 2021-12-29 | 2022-04-15 | 石家庄盛华企业集团有限公司 | Precision casting production management system and method |
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