CN109450189A - Rotor assembling device - Google Patents
Rotor assembling device Download PDFInfo
- Publication number
- CN109450189A CN109450189A CN201811545862.7A CN201811545862A CN109450189A CN 109450189 A CN109450189 A CN 109450189A CN 201811545862 A CN201811545862 A CN 201811545862A CN 109450189 A CN109450189 A CN 109450189A
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- Prior art keywords
- positioning
- shaft
- base
- clamping
- clamp ring
- Prior art date
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Links
- 230000007246 mechanism Effects 0.000 claims abstract description 143
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 55
- 238000013519 translation Methods 0.000 claims abstract description 35
- 238000012546 transfer Methods 0.000 claims abstract description 20
- 229910052742 iron Inorganic materials 0.000 claims abstract description 16
- 238000010030 laminating Methods 0.000 claims abstract description 10
- 230000007306 turnover Effects 0.000 claims description 16
- 230000007423 decrease Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000009738 saturating Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses rotor assembling devices, and in particular to assembly mechanical field, rotor assembling device, comprising: shaft core iron combined mechanism presses shaft and iron core；Two clamp rings are respectively fitted in shaft by clamp ring combined mechanism；Commutator laminating mechanism, the commutator pressing sleeve rotor that a transfer manipulator clamping is assembled through the shaft core iron combined mechanism in shaft is transferred to the translation mechanically, the translation manipulator clamping rotor successively passes through two positioning seats and second positioning seat.It realizes automatic assembling, improves efficiency.
Description
Technical field
It walks around sub- spindle machine field the present invention relates to motor, and in particular to rotor assembling device.
Background technique
The rotor of common motor is cored, shaft, and two clamp rings and commutator assemble, and are that copper wire winding exists
On iron core and on commutator.The assembling for completing rotor at present is either complete using semi-automatic equipment by manually completion
At assembling.In Chinese patent literature, application No. is: CN201621416870.8, proprietary term are as follows: one kind is for assembling axis and rotor
In the technical solution of the group of retainer, the assembling of assembling axis and rotor retainer can be only done, and can not assemble automatically, or also
It needs manually to participate in assembling, therefore causes heavy workload, the problem of low efficiency.In view of disadvantages described above, it is really necessary to design motor
Rotor assembling device.
Summary of the invention
Technical problem to be solved by the present invention lies in: rotor assembling device is provided, to solve current rotor
The problem of heavy workload of assembling, low efficiency.
In order to solve the above technical problems, the technical scheme is that rotor assembling device, comprising: shaft core iron
Combined mechanism presses shaft and iron core；Two clamp rings are respectively fitted in shaft by clamp ring combined mechanism；Commutator laminating mechanism,
By commutator pressing sleeve in shaft；
The shaft core iron combined mechanism includes positioning mold, the press mechanism above the positioning mold, setting
Clamping device in the press mechanism bottom end, and the shaft feed mechanism positioned at the positioning mold side；
The clamp ring combined mechanism includes two positioning seats, and two clamp ring delivery devices are arranged in flat above the positioning seat
Manipulator is moved, the translation manipulator clamping rotor is placed sequentially on two positioning seats, the corresponding clamp ring pusher
Structure pushes clamp ring pressing sleeve on the rotor on the corresponding positioning seat；
The commutator laminating mechanism includes commutator delivery device and the second positioning seat；Second positioning seat and two institutes
It states positioning seat to be set side by side, the rotor that the translation manipulator clamping pressure is equipped with clamp ring is placed on second positioning seat, described
Commutator delivery device push commutator covers on rotor；
The rotor that one transfer manipulator clamping is assembled through the shaft core iron combined mechanism is transferred to the translation mechanically,
The translation manipulator clamping rotor successively passes through two positioning seats and second positioning seat.
Further, the shaft core iron combined mechanism, the clamp ring combined mechanism and the commutator laminating mechanism
It is arranged on a base.
Further, the press mechanism includes the support base being arranged on the base, is arranged on the support base
Electric cylinder, and the mounting base of the telescopic rod bottom end of the electric cylinder is set；The telescopic rod runs through the branch of the support base
Fagging；
The clamping device includes the abutment sleeve and pneumatic clamps set on the mounting base bottom end；The two of the abutment sleeve
Side is symmetrically provided with through-hole；Fixture block is respectively provided on two clamping jaws of the pneumatic clamps, two fixture blocks are respectively protruding into corresponding institute
It states in through-hole.
Further, the shaft feed mechanism includes shaft ejecting mechanism and clamping tipper on the base
Structure；The clamping turnover mechanism is located at the side of the shaft ejecting mechanism；The shaft ejecting mechanism releases a shaft, described
It clamps the shaft that turnover mechanism clamping is released and overturns 90 °, and be transported on the clamping device.
Further, the shaft ejecting mechanism includes the second support base on the base, is set in parallel in institute
Two vertical plates and the sliding panel on the second support base are stated, the front apron of the two vertical plate front ends is connected, connects the two vertical plate rear ends
Rear baffle, push the first cylinder of sliding panel sliding, and the blanking seat of second support base front end is set；Institute
Sliding panel is stated between two vertical plates, is equipped between the bottom end of the front apron and second support base and avoids the cunning
The evacuation gap of movable plate；The sliding panel is equipped with blanking through slot, and the blanking seat is equipped with locating slot, and the blanking seats against closely
The side of the clamping turnover mechanism is equipped with empty avoiding notch；The rear baffle includes interconnecting piece and guide part；The interconnecting piece connects
Connect two vertical plates, diagonally downward, the lower end of the guide part is bonded the guide part with the top of the sliding panel, and with institute
It states front apron and forms blanking gap.
Further, the clamping turnover mechanism includes the push-up mechanism mechanism being arranged on the base, is arranged described
The vertical pushing mechanism on the horizontal pushing mechanism, and the setting vertical pushing mechanism is arranged in horizontal pushing mechanism in push-up mechanism mechanism
On rotation gripper cylinder；The rotation gripper cylinder clamps the shaft that the shaft ejecting mechanism is released, and overturns 90 °, institute
It states horizontal pushing mechanism and the vertical pushing mechanism pushes shaft to the top of the positioning mold.
Further, the translation manipulator includes the support frame on the base, flat on support frame as described above
Telephone-moving structure, and four groups of Pneumatic clamping mechanisms being arranged on the translation mechanism；
The clamp ring delivery device includes first straight line mould group, and third support base, directly shake feed appliance, feeding track, installation
Seat, rotating seat, rotary drive is parallel to press from both sides, four-supporting, flat-removing air cyclinder, vertical cylinder, bolt and limit base；Described
One straight line mould group, the third support base, the four-supporting and the limit base are arranged on the base, and described
One straight line mould group and the limit base are oppositely arranged on the two sides of the positioning seat；The straight vibration feed appliance is set to the third branch
It supports on seat, the feeding track is set on the straight vibration feed appliance；The conveying of the feeding track feed end and vibration feeding disc
End docking, the other end have limited block, and the inside of the limited block is equipped with positioning tooth；The mounting base is set to the first straight line
On the slide of mould group, the rotating seat is rotatably connected in the mounting base, and the rotary drive drives the rotating seat 0-
90 ° of rotations；The parallel sandwiched is set on the rotating seat, clamping plate is provided on two clamping jaws pressed from both sides in parallel, described in two
Opposite side is equipped with clamping notch on clamping plate；The four-supporting is located at the side of the first straight line mould group, the translation gas
The upper end of the four-supporting is arranged in cylinder, and the vertical cylinder is fixedly arranged on the translation part of the flat-removing air cyclinder；The bolt
Set on the bottom of the vertical cylinder, the lower end of the bolt is set to multiple elastic grooves；
The straight vibration feed appliance conveys the clamp ring in the feeding track toward the limited block position, the positioning tooth with
One tooth form of clamp ring engages positioning, and the vertical cylinder pushes the bolt to be inserted into the inner hole of clamp ring, and by clamp ring up band
It rising, the flat-removing air cyclinder pushes above clamp ring to the parallel folder, and the parallel cylinder pushes the lower end of two clamping plates clamping clamp ring,
The rotary drive driving parallel folder overturns 90 °, and under the promotion of the first straight line mould group, clamp ring is placed on shaft
On；The other end of the limit base limit rotary shaft.
Further, the commutator delivery device includes the second straight vibration feed appliance, positions delivery track, guide holder transfers
Sliding block, upper push cylinder, the 5th support base, electric cylinder and the second limit base；
Described second straight vibration feed appliance is set on the base, and the positioning delivery track is set to the described second straight vibration feeding
On device, described positioning delivery track one end is docked with the output end of the second vibration feeding disc；The guide holder is set to the positioning
The output end of delivery track；The guide holder is equipped with guide groove, and the guide groove is close to the side of the positioning delivery track
Wall is equipped with avoiding hollow groove；The transfer sliding block is set in the guide groove, and the transfer sliding block is equipped with location hole, the location hole
Inner sidewall uniformly divide be provided with multiple locating slots；The upper push cylinder pushes the transfer sliding block above and below the guide groove
Sliding；The upper end of the guide holder is equipped with guide sleeve, and the inner hole of the guide sleeve is equably provided with multiple limiting slots；It is described to lead
The two sides of second positioning seat are oppositely disposed to seat and second limit base；The guide sleeve is fixed close to described second
One end of position seat extends outward, forms extension；The extension is equipped with the second avoiding hollow groove of empty avoiding shaft；Described 5th
It supports seat to be set on the base, with the clearance position for positioning delivery track described in empty avoiding on the 5th support base；It is described electronic
Cylinder is set on the 5th support base, and the axle center of the telescopic rod of the electric cylinder and the guide sleeve is on the same line.
Further, the positioning delivery track includes two support sleeves being oppositely arranged, and four of two support sleeves of connection
Positioning plate；Four positioning plates are uniformly distributed setting；The both ends of four positioning plates are connected to the corresponding branch
The inside of support set.
Further, the mechanical hand of the transfer includes the vertical straight line mould group being vertically situated on the base, is set to institute
The horizontal linear mould group in vertical straight line mould group is stated, the rotary cylinder on the slide of the horizontal linear mould group is set to institute
State the second parallel folder on rotary cylinder.
It further, further include iron core conveying mechanism and feeding manipulator；Feeding manipulator clamps iron on iron core conveying mechanism
In core to the positioning mold.
Compared with prior art, which has the advantages that
The iron core of rotor is located in positioning mold, and shaft feed mechanism clamps shaft to the top of iron core, clamping device
The upper end of shaft is clamped, press mechanism pushes shaft down, transfers described in manipulator clamping warp so that shaft is pressed into iron core
The rotor of shaft core iron combined mechanism assembling is transferred to the translation mechanically, and the translation manipulator clamping rotor successively passes through
Two positioning seats and second positioning seat；The clamp ring delivery device and the commutator delivery device successively by ring pressure and
Commutator covers on rotor, realizes that rotor assembles automatically, reduces workload, improve efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of rotor assembling device of the present invention；
Fig. 2 is the perspective view of shaft iron core assembling mechanism described in rotor assembling device of the present invention；
Fig. 3 is the structure chart of clamp ring combined mechanism described in rotor assembling device of the present invention；
Fig. 4 is the structure chart of commutator laminating mechanism part described in rotor assembling device of the present invention；
Fig. 5 is the structure chart of clamping device part described in rotor assembling device of the present invention；
Fig. 6 is the structure chart of shaft ejecting mechanism described in rotor assembling device of the present invention；
Fig. 7 is the cross-sectional view of shaft ejecting mechanism described in rotor assembling device of the present invention；
Fig. 8 is the structure chart that turnover mechanism part is clamped described in rotor assembling device of the present invention；
Fig. 9 is the structure chart that robot section is translated described in rotor assembling device of the present invention；
Figure 10 is the structure chart of clamp ring delivery device part described in rotor assembling device of the present invention；
Figure 11 is the partial view of clamp ring delivery device part described in rotor assembling device of the present invention；
Figure 12 is the inverse layer structure figure of clamp ring delivery device described in rotor assembling device of the present invention；
Figure 13 is the structure chart of commutator delivery device described in rotor assembling device of the present invention；
Figure 14 is the structure chart of positioning and guiding track described in rotor assembling device of the present invention；
Figure 15 is the structure chart that robot section is transferred described in rotor assembling device of the present invention；
Figure 16 is the part-structure figure that manipulator is transferred described in rotor assembling device of the present invention；
Figure 17 is the structure chart of another embodiment of rotor assembling device of the present invention.
Specific embodiment
The following detailed description will be further explained with reference to the above drawings.
Hereinafter, a variety of specific details are elaborated, in order to provide to the saturating of the concept for constituting described embodiment basis
Thorough understanding.However, it will be apparent to those skilled in the art that described embodiment can be in these no specific details
In some or all situations get off practice.In other cases, well-known processing step is not specifically described.
Referring to Fig.1, rotor assembling device, comprising: shaft core iron combined mechanism 1 presses shaft and iron core；Clamp ring
Two clamp rings are respectively fitted in shaft by combined mechanism 2；Commutator laminating mechanism 3, by commutator pressing sleeve in shaft.
Referring to Fig. 2, the shaft core iron combined mechanism 1 includes positioning mold 10, above the positioning mold 10
The clamping device 12 of 11 bottom end of press mechanism is arranged in press mechanism 11, and positioned at 10 side of positioning mold
Shaft feed mechanism 13.Iron core is located in positioning mold 10, and shaft to be assembled is clamped to iron core by shaft feed mechanism 13
Top, then by clamping device 12 clamp shaft upper end, press mechanism 11 push shaft move down, combined with iron core.
Referring to Fig. 3-4, the clamp ring combined mechanism 2 includes two positioning seat 20a, 20b, two clamp ring delivery device 21a, 21b,
The translation manipulator 22 being arranged above the positioning seat 20a, 20b, 22 grip roll of translation manipulator are placed sequentially in
On the two positioning seat 20a, 20b, the corresponding clamp ring delivery device 21a, 21b push clamp ring pressing sleeve corresponding described fixed
On rotor on position seat 20a, 20b.Specifically, translation manipulator 22 clamps an iron core and is placed on the assembled rotor of shaft
On positioning seat 20a, clamp ring delivery device 21a covers a clamp ring in shaft, and is pressed to so that the end of clamp ring and iron core is pasted
It closes；It is transferred on positioning seat 20b by the upper rotor part of 22 clamping position seat 20a of translation manipulator again, it will by clamp ring delivery device 21b
Clamp ring is inserted in from the other end of shaft, and is pressed to so that clamp ring is bonded with the end of iron core.
Referring to Fig. 4, the commutator laminating mechanism 3 includes commutator delivery device 30 and the second positioning seat 31.Described
Two positioning seats 31 and the two positioning seat 20a, 20b are set side by side, and the translation manipulator 22 clamping pressure is equipped with the rotor of clamp ring
It is placed on second positioning seat 31, the commutator delivery device 30 pushes commutator and covers on rotor.Specifically, described flat
The rotor on 22 clamping position seat 20b of manipulator is moved to the second positioning seat 31, realizes commutator assembling.
Referring to Fig. 2, the rotor that a transfer clamping of manipulator 4 is assembled through the shaft core iron combined mechanism 1 is transferred to described
It translates on manipulator 2,22 grip roll of translation manipulator successively passes through the two positioning seat 20a, and 20b and described second determines
Position seat 31.It realizes that rotor assembles automatically, reduces workload, improve efficiency.
Further, the shaft core iron combined mechanism 1, the clamp ring combined mechanism 2 and the commutator pressing machine
Structure 3 is arranged on base A.
Further, referring to Fig. 2, the press mechanism includes that 11 support base 110 on the base A is arranged, and setting exists
Electric cylinder 111 on the support base 110, and the mounting base of the bottom end telescopic rod 111a of the electric cylinder 111 is set
112；The telescopic rod 111a runs through the support plate of the support base 110.
Referring to Fig. 5, the clamping device 12 includes the abutment sleeve 120 and pneumatic clamps set on 112 bottom end of mounting base
121；The two sides of the abutment sleeve 121 are symmetrically provided with through-hole；Fixture block is respectively provided on two clamping jaws of the pneumatic clamps 121
1210, two fixture blocks 1210 are respectively protruding into the corresponding through-hole.Shaft is clamped to positioning in shaft feed mechanism 13
When the top of mold 10, electric cylinder 111 pushes clamping device 12 to decline, so that 121 sets of the sleeve upper ends in shaft, by pneumatic clamps
121 push fixture block 1210 to clamp shaft, enable shaft feed mechanism 13 to unclamp shaft, then push clamping machine by electric cylinder 111
Structure 12 continues to decline, so that shaft is pressed on the iron core being placed in positioning mold 10.It completes shaft and iron core assembles.
Further, referring to Fig. 2, the shaft feed mechanism 13 includes the shaft ejecting mechanism 130 on the base A
With clamping turnover mechanism 131.The clamping turnover mechanism 131 is located at the side of the shaft ejecting mechanism 130；The shaft pushes away
Mechanism 130 releases a shaft out, and the shaft that clamping turnover mechanism 131 clamping is released overturns 90 °, and is transported to the clamping
In mechanism 12.
Further, referring to figure 6 and figure 7, the shaft ejecting mechanism 130 includes the second support on the base A
Seat 1300, is set in parallel two vertical plates 1301 and sliding panel 1302 on second support base 1300, and connection two is described vertical
The front apron 1303 of 1301 front end of plate connects the rear baffle 1304 of two 1301 rear ends of vertical plate, pushes the sliding panel 1302
First cylinder 1309 of sliding, and the blanking seat 1305 of 1300 front end of the second support base is set；The sliding panel
1302 between two vertical plates 1301, are equipped with and keep away between the bottom end of the front apron 1303 and second support base 1300
Allow the evacuation gap of the sliding panel 1302；The sliding panel 1302 is equipped with blanking through slot 1302a, on the blanking seat 1305
Equipped with locating slot 1305a, the blanking seat 1305 is equipped with empty avoiding notch 1305b close to the side of the clamping turnover mechanism 131；
The rear baffle 1304 includes interconnecting piece 1304a and guide part 1304b；The interconnecting piece 1304a connection two vertical plate 1301,
Diagonally downward, the lower end of the guide part 1304b is bonded the guide part 1304b with the top of the sliding panel 1302, and with
The front apron 1303 forms blanking gap.Shaft is stackable in two vertical plates 1301, sliding panel 1302, front apron 1303 and rear gear
In the cavity that plate 1304 forms, and shaft can drop into the blanking through slot 1302a of sliding panel 1302 along guide part 1304b
It is interior, the Slideslip outward of sliding panel 1302 is pushed by the first cylinder 1304, so that blanking through slot 1302a is overlapped with locating slot 1305a,
Shaft is fallen in locating slot 1305a；Shaft is picked up by clamping turnover mechanism 131 again.
Further, the cylinder body of first cylinder 1309 is arranged on the second support base 1300, piston rod and sliding panel
1302 are fixedly connected.
Further, referring to Fig. 6, in order to which shaft ejecting mechanism 130 can place the different shaft of length, in the present embodiment, it is
It is provided with positioning plate 1306 between two vertical plates 1301, the adjusting spiral shell that setting pushes positioning plate 1306 to slide on a vertical plate 1301
Bar 1307 and the guide post 1308 that guiding role is played to positioning plate 1306；Therefore the position of adjustable positioning plate 1306, reaches
Adapt to the shaft of different length.The bottom of positioning plate 1306 is equipped with the inclined-plane being bonded with guide part 1304b.Locating slot 1305a is leaned on
One end of nearly positioning mold 10 is additionally provided with positioning region 1305b, and the other end is equipped with push rod cylinder 1305c；It is pushed away by push rod cylinder 1305c
Turn axis is positioned to positioning region 1305d.
Further, referring to Fig. 8, the clamping turnover mechanism 131 includes the push-up mechanism mechanism being arranged on the base A
1310, the horizontal pushing mechanism 1311 in the push-up mechanism mechanism 1310 is set, is arranged in vertical on the horizontal pushing mechanism 1311
Rotation gripper cylinder 1313 on pushing mechanism 1312, and the setting vertical pushing mechanism 1312；The rotation gripper cylinder 1313
The shaft that the shaft ejecting mechanism 130 is released is clamped, and overturns 90 °, the horizontal pushing mechanism 1311 and the vertical pushing mechanism
1312 push shaft to the top of the positioning mold 10.
Further, referring to Fig. 8, the push-up mechanism mechanism 1310 includes two guiding axis being slidably connected with the base A
1310a is connected to the connecting plate 1310b on the two guiding axis 1310a, and pushes the second of connecting plate 1310b up and down motion
Gas 1310c cylinder.The horizontal pushing mechanism 1311 includes the guide rail 1311a being arranged on connection 1310b, is arranged in the guide rail
Slide 1311b on 1311a, the third cylinder 1311c for pushing slide 1311b to slide along the guide rail 1311a.Described indulge pushes away machine
Structure 1312 is the Pneumatic slid platform being arranged on the slide 1311b.
Further, referring to Fig. 9, the translation manipulator 22 includes the support frame 220 on the base A, is set to institute
The translation mechanism 221 on support frame 220 is stated, and four groups of Pneumatic clamping mechanism 221a being arranged on the translation mechanism 221,
221b, 221c, 221d.The translation mechanism 221 is pneumatic translation mechanism or straight line mould group.
0-11 referring to Fig.1, clamp ring the delivery device 21a, 21b include first straight line mould group 210, third support base
211, the straight feed appliance 212 that shakes, feeding track 21a, mounting base 213, rotating seat 214, rotary drive 215 presss from both sides 216 in parallel, the
Four-supporting 217, flat-removing air cyclinder 218, vertical cylinder 219, bolt 2110 and limit base 2111.The first straight line mould group 210,
The third support base 211, the four-supporting 217 and the limit base 2111 are arranged on the base A, and described
One straight line mould group 210 is oppositely arranged on the two sides of the corresponding positioning seat with the limit base 2111.The straight vibration feed appliance
212 are set on the third support base 211, and the feeding track 212a is set on the straight vibration feed appliance 212；The feeding rail
Road 21a feed end is docked with the delivery end of vibration feeding disc (attached drawing is mark), and the other end has limited block 212b, the limit
The inside of block 212b is equipped with positioning tooth 212c, and the positioning tooth 212c is positioned in the tooth form of clamp ring, reached and play positioning to clamp ring
Effect.The mounting base 213 is set on the slide of the first straight line mould group 210, and the rotating seat 214 is rotatably connected on described
In mounting base 213, the rotary drive 215 drives 214 0-90 ° of rotating seat rotation.Specifically, the rotation driving
Part 215 is rotary cylinder or rotating electric machine or rotary drive 215 includes the promotion gas being arranged in the mounting base 214
Cylinder 2150, the rack gear 2151 in pusher cylinder 2150, the gear 2152 on the rotating seat 214, the gear
2152 engage with the rack gear 2151.The parallel folder 216 is arranged on the rotating seat 214, two folders of the parallel folder 216
Clamping plate 2160 is provided on pawl, opposite side is equipped with clamping notch 2161 on two clamping plates 2160；The four-supporting 217
Positioned at the side of the first straight line mould group 210, the upper end of the four-supporting 217, institute is arranged in the flat-removing air cyclinder 218
State the translation part that vertical cylinder 219 is fixedly arranged on the flat-removing air cyclinder 218；The bolt 2110 is set to the vertical cylinder 219
The lower end of bottom, the bolt 2110 is set to multiple elastic grooves.
Referring to Fig.1 1, the straight vibration feed appliance 212 makes the clamp ring in the feeding track 212a toward the limited block 212b
Position conveying, the positioning tooth 212c engage positioning with a tooth form of clamp ring, and the vertical cylinder 219 pushes the bolt 2110
It is inserted into the inner hole of clamp ring, and clamp ring is up taken up, the flat-removing air cyclinder 218 pushes above clamp ring to the parallel folder 216,
The parallel cylinder 218 pushes the lower end of two clamping plates 2160 clamping clamp ring, and the rotary drive 215 drives the parallel folder
216 90 ° of overturnings, under the promotion of the first straight line mould group 210, clamp ring is placed in shaft；The limit of limit base 2111 turns
The other end of axis.
Further, in order to save the overall space of the rotor assembling device, in the embodiment, the clamp ring
Delivery device 21a and the clamp ring delivery device 21b are set side by side, therefore cover in shaft to meet two clamp rings, and position
In the two sides of iron core, therefore second Pneumatic clamping mechanism 221b in the translation manipulator 22 is to need in grip roll
The rotor of band rotates 180 °；Therefore second Pneumatic clamping mechanism 221b and second Pneumatic clamping mechanism 221a, second gas
The difference of dynamic clamping device 221c and second Pneumatic clamping mechanism 221d is that second Pneumatic clamping mechanism 221b increase has
Rotary cylinder.Specifically, including including lifting cylinder, the rotary cylinder of lifting cylinder bottom end is set, is arranged in rotary cylinder
The gripper cylinder of bottom end.
Further, referring to Fig.1 3, the commutator delivery device 30 includes the second straight vibration feed appliance 301, positions conveyor track
Road 302, guide holder 303 transfer sliding block 304, upper push cylinder 305, the 5th support base 306, electric cylinder 307 and the second limit base
308。
Described second straight vibration feed appliance 301 is set on the base A, and the positioning delivery track 302 is set to described second
On straight vibration feed appliance 301, the input terminal of the positioning delivery track 30 is docked with the output end of the second vibration feeding disc；It is described to lead
The output end of the positioning delivery track 302 is set to seat 303；The guide holder 303 is equipped with guide groove 303a, the guiding
Slot 303a is equipped with avoiding hollow groove 303b close to 302 one side walls of the positioning delivery track；The transfer sliding block 304 is set to described lead
Into slot 303a, the transfer sliding block 304 is equipped with location hole 304a, the setting that the inner sidewall of the location hole 304a uniformly divides
There is multiple locating slots (attached drawing does not mark).The upper push cylinder 305 pushes the transfer sliding block 304 along the guide groove 303a
Lower slider；The upper end of the guide holder 303 is equipped with guide sleeve 309, and the inner hole of the guide sleeve 309 is equably provided with multiple limits
Position slot (attached drawing does not mark)；The guide holder 303 and second limit base 308 are oppositely disposed at second positioning seat 31
Two sides；The guide sleeve 309 extends outward close to one end of second positioning seat 31, is formed and extends the portion 309a；It is described to prolong
Extending portion 309a is equipped with the second avoiding hollow groove 309b of empty avoiding shaft；When rotor is placed on the second positioning seat 31, the end of shaft
Portion is extend into the second guide sleeve 309 by the second avoiding hollow groove 309b.5th support base 306 is set on the base A, institute
It states on the 5th support base 306 with the clearance position for positioning delivery track 302 described in empty avoiding；The electric cylinder 307 is set to described the
On five support bases 306, the axle center of the telescopic rod of the electric cylinder 307 and the guide sleeve 309 is on the same line.Second vibration
Commutator is transported in positioning delivery track 302 by feed table, plays positioning action to commutator by positioning delivery track 302；
Commutator is input in the location hole 304a for sending sliding block 304 by positioning delivery track 302 one by one again, then will by upper push cylinder 305
Sliding block 304 is sent up to move, so that the center of location hole 304a, guide sleeve 309 and electric cylinder 307 is on same level straight line,
Commutator is pushed into rear enclosure in guide sleeve 309 and realizes commutator assembling in shaft by electric cylinder 307.
Further, referring to Fig.1 4, the positioning delivery track 302 includes two support sleeves 3020 being oppositely arranged, connection two
Four positioning plates 3021 of the support sleeve 3020；Four positioning plates 3021 are uniformly distributed setting；Four positioning plates
3021 both ends are connected to the inside of the corresponding support sleeve 3020.Commutator is being pushed into positioning delivery track 302,
Four positioning plates 3021 are respectively clamped into commutator between stitch.
Further, 5-16, the transfer manipulator 4 are vertical straight on the base A including being vertically situated at referring to Fig.1
Line mould group 40, the horizontal linear mould group 41 in the vertical straight line mould group 40, set on the cunning of the horizontal linear mould group 41
Rotary cylinder 42 on seat, the second parallel folder 43 on the rotary cylinder 42.After iron core and shaft are completed, by
Second 43 grip rolls of parallel folder, and drive rotor to be rotated by 90 ° by rotary cylinder 42, while vertical straight line mould group 40 and level are straight
Rotor is transported on translation manipulator 2 by line mould group 41.
Further, 7 motor group Han nationality assembling devices further include iron core conveying mechanism 5 and feeding manipulator referring to Fig.1
6；Feeding manipulator 6 clamps in 5 upper core of iron core conveying mechanism to the positioning mold 10.It realizes automatic charging, improves efficiency.
The present invention is not limited to above-mentioned specific embodiment, those skilled in the art from the above idea,
Without creative labor, the various transformation made are within the scope of the present invention.
Claims (10)
1. rotor assembling device, comprising: shaft core iron combined mechanism presses shaft and iron core；Clamp ring combined mechanism, will
Two clamp rings are respectively fitted in shaft；Commutator laminating mechanism, by commutator pressing sleeve in shaft；It is characterized by:
The shaft core iron combined mechanism includes positioning mold, the press mechanism above the positioning mold, is arranged in institute
State the clamping device of press mechanism bottom end, and the shaft feed mechanism positioned at the positioning mold side；
The clamp ring combined mechanism includes two positioning seats, and the translation machine above the positioning seat is arranged in two clamp ring delivery devices
Tool hand, the translation manipulator clamping rotor are placed sequentially on two positioning seats, and the corresponding clamp ring delivery device pushes away
Send clamp ring pressing sleeve on the rotor on the corresponding positioning seat；
The commutator laminating mechanism includes commutator delivery device and the second positioning seat；Second positioning seat and two described fixed
Position seat is set side by side, and the rotor that the translation manipulator clamping pressure is equipped with clamp ring is placed on second positioning seat, the commutation
Device delivery device push commutator covers on rotor；
The rotor that one transfer manipulator clamping is assembled through the shaft core iron combined mechanism is transferred to the translation mechanically, described
Translation manipulator clamping rotor successively passes through two positioning seats and second positioning seat.
2. rotor assembling device as described in claim 1, which is characterized in that the shaft core iron combined mechanism,
The clamp ring combined mechanism and the commutator laminating mechanism are arranged on a base.
3. rotor assembling device as claimed in claim 2, which is characterized in that the press mechanism includes being arranged described
The electric cylinder on the support base is arranged in support base on base, and the telescopic rod bottom end of the electric cylinder is set
Mounting base；The telescopic rod runs through the support plate of the support base；
The clamping device includes the abutment sleeve and pneumatic clamps set on the mounting base bottom end；The two sides pair of the abutment sleeve
It is provided with through-hole with claiming；Fixture block is respectively provided on two clamping jaws of the pneumatic clamps, two fixture blocks are respectively protruding into corresponding described logical
In hole.
4. rotor assembling device as claimed in claim 3, which is characterized in that the shaft feed mechanism includes being set to institute
State the shaft ejecting mechanism and clamping turnover mechanism on base；The clamping turnover mechanism is located at the one of the shaft ejecting mechanism
Side；The shaft ejecting mechanism releases a shaft, and the shaft that the clamping turnover mechanism clamping is released overturns 90 °, and is transported to
On the clamping device.
5. realizing rotor assembling device as claimed in claim 4, which is characterized in that the shaft ejecting mechanism includes setting
In the second support base on the base, it is set in parallel two vertical plates and sliding panel on second support base, connection two
The front apron of the vertical plate front end connects the rear baffle of the two vertical plate rear ends, pushes the first cylinder of the sliding panel sliding,
And the blanking seat of second support base front end is set；The sliding panel is between two vertical plates, the front apron
Bottom end and second support base between be equipped with the evacuation gap for avoiding the sliding panel；The sliding panel is logical equipped with blanking
Slot, the blanking seat are equipped with locating slot, and the side that the blanking seats against the nearly clamping turnover mechanism is equipped with empty avoiding notch；Institute
Stating rear baffle includes interconnecting piece and guide part；The interconnecting piece connects two vertical plates, and the guide part is diagonally downward, described to lead
It is bonded to the lower end in portion with the top of the sliding panel, and forms blanking gap with the front apron.
6. rotor assembling device as claimed in claim 4, which is characterized in that the clamping turnover mechanism includes that setting exists
Push-up mechanism mechanism on the base, is arranged in the horizontal pushing mechanism in the push-up mechanism mechanism, and setting horizontal pushes away machine described
Rotation gripper cylinder on vertical pushing mechanism on structure, and the setting vertical pushing mechanism；Described in the rotation gripper cylinder clamping
The shaft that shaft ejecting mechanism is released, and 90 ° are overturn, the horizontal pushing mechanism and the vertical pushing mechanism push shaft to the positioning
The top of mold.
7. rotor assembling device as claimed in claim 2, which is characterized in that the translation manipulator includes set on described
Support frame on base, the translation mechanism on support frame as described above, and four groups be arranged on the translation mechanism are pneumatic
Clamping device；
The clamp ring delivery device includes first straight line mould group, and third support base, directly shake feed appliance, feeding track, mounting base, rotation
Swivel base, rotary drive is parallel to press from both sides, four-supporting, flat-removing air cyclinder, vertical cylinder, bolt and limit base；The first straight line
Mould group, the third support base, the four-supporting and the limit base are arranged on the base, the first straight line
Mould group and the limit base are oppositely arranged on the two sides of the positioning seat；The straight vibration feed appliance is set to the third support base
On, the feeding track is set on the straight vibration feed appliance；The delivery end pair of the feeding track feed end and vibration feeding disc
It connects, the other end has limited block, and the inside of the limited block is equipped with positioning tooth；The mounting base is set to the first straight line mould group
Slide on, the rotating seat is rotatably connected in the mounting base, and described 0-90 ° of rotating seat of rotary drive driving turns
It is dynamic；The parallel sandwiched is set on the rotating seat, is provided with clamping plate on two clamping jaws pressed from both sides in parallel, on two clamping plates
Opposite side is equipped with clamping notch；The four-supporting is located at the side of the first straight line mould group, the flat-removing air cyclinder setting
In the upper end of the four-supporting, the vertical cylinder is fixedly arranged on the translation part of the flat-removing air cyclinder；The bolt is set to institute
The bottom of vertical cylinder is stated, the lower end of the bolt is set to multiple elastic grooves；
The straight vibration feed appliance conveys the clamp ring in the feeding track toward the limited block position, the positioning tooth and clamp ring
A tooth form engage positioning, the vertical cylinder pushes the bolt to be inserted into the inner hole of clamp ring, and clamp ring is up taken up, institute
It states flat-removing air cyclinder to push above clamp ring to the parallel folder, the parallel cylinder pushes the lower end of two clamping plates clamping clamp ring, described
The rotary drive driving parallel folder overturns 90 °, and under the promotion of the first straight line mould group, clamp ring is placed in shaft；Institute
State the other end of limit base limit rotary shaft.
8. rotor assembling device as claimed in claim 7, which is characterized in that the commutator delivery device includes second
Straight vibration feed appliance, positions delivery track, and guide holder transfers sliding block, upper push cylinder, the 5th support base, electric cylinder and the second limit
Seat；
Described second straight vibration feed appliance is set on the base, and the positioning delivery track is set to the described second straight vibration feed appliance
On, described positioning delivery track one end is docked with the output end of the second vibration feeding disc；It is defeated that the guide holder is set to the positioning
Send the output end of track；The guide holder is equipped with guide groove, one side wall of the guide groove close to the positioning delivery track
Equipped with avoiding hollow groove；The transfer sliding block is set in the guide groove, and the transfer sliding block is equipped with location hole, the location hole
What inner sidewall uniformly divided is provided with multiple locating slots；The upper push cylinder pushes the transfer sliding block to glide along the guide groove
It is dynamic；The upper end of the guide holder is equipped with guide sleeve, and the inner hole of the guide sleeve is equably provided with multiple limiting slots；The guiding
Seat and second limit base are oppositely disposed at the two sides of second positioning seat；The guide sleeve is close to second positioning
One end of seat extends outward, forms extension；The extension is equipped with the second avoiding hollow groove of empty avoiding shaft；5th support
Seat is set on the base, with the clearance position for positioning delivery track described in empty avoiding on the 5th support base；The electric cylinder
On the 5th support base, the axle center of the telescopic rod of the electric cylinder and the guide sleeve is on the same line.
9. rotor assembling device as claimed in claim 8, which is characterized in that the positioning delivery track includes two opposite
The support sleeve of setting connects four positioning plates of two support sleeves；Four positioning plates are uniformly distributed setting；Described in four
The both ends of positioning plate are connected to the inside of the corresponding support sleeve.
10. rotor assembling device as claimed in claim 2, which is characterized in that the mechanical hand of the transfer includes vertically
Vertical straight line mould group on the base is set, and the horizontal linear mould group in the vertical straight line mould group is set to described
Rotary cylinder on the slide of horizontal linear mould group, the second parallel folder on the rotary cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811545862.7A CN109450189B (en) | 2018-12-17 | 2018-12-17 | Motor rotor assembling device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811545862.7A CN109450189B (en) | 2018-12-17 | 2018-12-17 | Motor rotor assembling device |
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| CN109450189A true CN109450189A (en) | 2019-03-08 |
| CN109450189B CN109450189B (en) | 2023-12-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811545862.7A Active CN109450189B (en) | 2018-12-17 | 2018-12-17 | Motor rotor assembling device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109822345A (en) * | 2019-04-02 | 2019-05-31 | 江门市海森机械配件有限公司 | A kind of roll wheel assembly kludge |
| CN110155212A (en) * | 2019-05-28 | 2019-08-23 | 清远富强汽车部件有限公司 | A kind of new-energy automobile fender-guard mounting structure with pooling feature |
| CN113381572A (en) * | 2021-08-16 | 2021-09-10 | 深圳市高尔夫飞煌科技有限公司 | Motor rotor assembling workbench |
| CN114696551A (en) * | 2022-05-07 | 2022-07-01 | 苏州炽优装备科技有限公司 | Improved motor rotor machining system and method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109822345A (en) * | 2019-04-02 | 2019-05-31 | 江门市海森机械配件有限公司 | A kind of roll wheel assembly kludge |
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| CN114696551A (en) * | 2022-05-07 | 2022-07-01 | 苏州炽优装备科技有限公司 | Improved motor rotor machining system and method |
| CN114696551B (en) * | 2022-05-07 | 2022-12-06 | 苏州炽优装备科技有限公司 | Improved motor rotor machining system and method |
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|---|---|
| CN109450189B (en) | 2023-12-12 |
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