CN109433483B - Semi-closed space coating device - Google Patents
Semi-closed space coating device Download PDFInfo
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- CN109433483B CN109433483B CN201811350582.0A CN201811350582A CN109433483B CN 109433483 B CN109433483 B CN 109433483B CN 201811350582 A CN201811350582 A CN 201811350582A CN 109433483 B CN109433483 B CN 109433483B
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- 238000000576 coating method Methods 0.000 title claims abstract description 179
- 239000011248 coating agent Substances 0.000 title claims abstract description 178
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 4
- 239000010935 stainless steel Substances 0.000 claims abstract description 4
- 230000003373 anti-fouling effect Effects 0.000 claims description 80
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims description 60
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 60
- 238000002360 preparation method Methods 0.000 claims description 42
- 238000005507 spraying Methods 0.000 claims description 35
- 238000006243 chemical reaction Methods 0.000 claims description 34
- 239000003973 paint Substances 0.000 claims description 31
- 239000007921 spray Substances 0.000 claims description 31
- 238000010422 painting Methods 0.000 claims description 29
- 239000007788 liquid Substances 0.000 claims description 27
- PQUXFUBNSYCQAL-UHFFFAOYSA-N 1-(2,3-difluorophenyl)ethanone Chemical compound CC(=O)C1=CC=CC(F)=C1F PQUXFUBNSYCQAL-UHFFFAOYSA-N 0.000 claims description 20
- 229940100555 2-methyl-4-isothiazolin-3-one Drugs 0.000 claims description 20
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 20
- 239000004743 Polypropylene Substances 0.000 claims description 20
- BEGLCMHJXHIJLR-UHFFFAOYSA-N methylisothiazolinone Chemical compound CN1SC=CC1=O BEGLCMHJXHIJLR-UHFFFAOYSA-N 0.000 claims description 20
- -1 polypropylene Polymers 0.000 claims description 20
- 229920001155 polypropylene Polymers 0.000 claims description 20
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 20
- 239000004800 polyvinyl chloride Substances 0.000 claims description 20
- 229940047670 sodium acrylate Drugs 0.000 claims description 20
- 238000001816 cooling Methods 0.000 claims description 19
- 238000001035 drying Methods 0.000 claims description 18
- 238000010438 heat treatment Methods 0.000 claims description 18
- 238000002156 mixing Methods 0.000 claims description 15
- 229960005150 glycerol Drugs 0.000 claims description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 9
- 238000003756 stirring Methods 0.000 claims description 9
- 239000004922 lacquer Substances 0.000 claims description 8
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 6
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 6
- 241001330002 Bambuseae Species 0.000 claims description 6
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 6
- 239000011425 bamboo Substances 0.000 claims description 6
- 238000012546 transfer Methods 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 description 26
- 230000000694 effects Effects 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 238000009776 industrial production Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000011247 coating layer Substances 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 230000002265 prevention Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000238631 Hexapoda Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004020 luminiscence type Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000009993 protective function Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/40—Construction elements specially adapted therefor, e.g. floors, walls or ceilings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
- B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
- B05B14/46—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by washing the air charged with excess material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/60—Ventilation arrangements specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/90—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
- B05B16/95—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth the objects or other work to be sprayed lying on, or being held above the conveying means, i.e. not hanging from the conveying means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/22—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to internal surfaces, e.g. of tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a semi-closed space coating device, which belongs to the field of coating and adopts the technical scheme that: the device comprises a coating room, wherein the coating room is a rectangular stainless steel building with two open ends, one end of the coating room is fixedly provided with a first Contraband-shaped plate for inserting plates to be coated, the interior of the coating room is connected with a sliding seat in a sliding manner along the horizontal direction, the sliding seat is controlled by a driving part to horizontally move in the coating room, the bottom surface of the sliding seat is fixedly provided with a cylinder body of a first air cylinder, the end part of a piston rod of the first air cylinder is fixedly provided with a second Contraband-shaped plate, the end part of a piston rod of the second Contraband-shaped plate is fixedly provided with a cylinder body of a second air cylinder, and the end part of the piston rod of the second air cylinder is fixedly provided with a clamping plate.
Description
Technical Field
The invention relates to the field of coating, in particular to a semi-closed space coating device.
Background
Coating plays an important role in modern industrial production, and after coating of a product, a series of benefits are achieved: if the protective function is used, the object can be protected from being corroded by various media such as light, rain, dew and hydration, then the decorative function is also used, and in addition, some objects have special functions after being coated, for example, after special coatings are coated on the objects, the surfaces of the objects can have the functions of fire prevention, water prevention, pollution prevention, temperature indication, heat preservation, stealth, electric conduction, insect killing, sterilization, luminescence, light reflection and the like.
Plate coating is common in coating production, and the existing coating device has two types of manual coating and automatic coating; wherein, the manual coating is time-consuming and labor-consuming and has low efficiency; automatic coating is generally carried out in a paint spraying workshop, and when the paint spraying operation is carried out in the paint spraying workshop, a coating device is in a completely closed state, is difficult to control and has higher cost; in view of the foregoing, there is a need for an improved coating apparatus.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a semi-closed space coating device to solve the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a half confined space application device, includes between the application, be both ends open-ended cuboid stainless steel building between the application, one end between the application is fixed with the first Contraband font board that is used for the plug-in to wait to apply the sheet material, inside sliding connection along the horizontal direction between the application is connected with the sliding seat, the sliding seat is controlled its by the drive division and is in horizontal migration in the application room, the sliding seat bottom surface is fixed with the cylinder body of first cylinder, the piston rod tip of first cylinder is fixed with second Contraband font board, be fixed with the cylinder body of second cylinder on the second Contraband font board, the piston rod tip of second cylinder is fixed with splint, splint slide and connect in the opening of second Contraband font board, still be provided with the spraying portion that is used for spraying the sheet material in the application room, the sheet material of waiting to apply the application is placed by being snatched behind the opening of first Contraband font board second Contraband font board with between the splint, and the plate to be coated is driven to pass through the spraying part to be coated under the action of the driving part.
By adopting the technical scheme, when coating is carried out, an operator inserts a plate material to be coated into an opening of a first Contraband-shaped plate, then the operator drives a sliding seat to slide to the position above the first Contraband-shaped plate by using a driving part, then a first air cylinder is started, the first air cylinder drives a first Contraband-shaped plate to move downwards, when the first Contraband-shaped plate is clamped to the top of the plate material to be coated, a second air cylinder is started, the second air cylinder drives a clamping plate to slide in the opening of the second Contraband-shaped plate, the plate material to be coated is clamped, then the driving part drives the plate material to be coated to slide in a coating room, when the plate material passes through a spraying part, the plate material is sprayed, coating is finished, and then the plate material is transported out from the other end of the coating room; therefore, the semi-closed space coating device is produced in a semi-automatic mode, the automation degree is improved in comparison with the traditional manual mode, the production efficiency is improved, the cost is low in comparison with the fully-automatic coating device, and the semi-closed space coating device is suitable for the requirement of industrial production.
Further, the drive division includes first mounting panel, second mounting panel, servo motor, screw rod, first guide bar and first guiding hole, first mounting panel with the installation of second mounting panel is fixed inside top surface between the application, the both ends of screw rod are rotated respectively and are connected first mounting panel with in the second mounting panel, first guide bar is fixed first mounting panel with between the second mounting panel, the sliding seat with threaded connection between the screw rod, seted up the confession on the sliding seat first guide bar passes first guiding hole, servo motor fixes on the first mounting panel, servo motor's motor shaft is fixed the tip of screw rod.
Through adopting above-mentioned technical scheme, will drive the screw rod rotation between first mounting panel and the second mounting panel when the servo motor in the start-up drive division, will drive the sliding seat when the screw rod rotates and slide, will make the stable slip in top of sliding seat between the application under the mating reaction of first guide bar and first guiding hole, can realize will treating the effect that the sheet material of application transmits the other end from one end between the application through utilizing the drive division.
Further, the spraying portion includes first L shaped plate, transfers a lacquer section of thick bamboo, the automatic spray gun of a plurality of and lacquer pipe, first L shaped plate is fixed on the one side lateral wall between the application, it fixes to transfer a lacquer section of thick bamboo on the first L shaped plate, a plurality of automatic spray gun all fixes on the first L shaped plate, a plurality of automatic spray gun all passes through the lacquer pipe with it links to each other to transfer a lacquer section of thick bamboo.
By adopting the technical scheme, when the plate to be coated passes through the automatic spray gun in the spraying part, the automatic spray gun is started, and the automatic spray gun sprays the paint in the paint mixing cylinder to the surface with the coated plate, so that the paint spraying effect is realized.
Further, the air exhauster is still fixed with in the top between the application, the air inlet end threaded connection of air exhauster has first tuber pipe, first tuber pipe end connection has the second tuber pipe, second tuber pipe end fixing has the drainage cover, the drainage cover is located the oblique top of spraying portion, the air-out end of air exhauster is threaded connection still has the third tuber pipe, top surface between the application is fixed with the exhaust-gas treatment case, the third tuber pipe with the inside intercommunication of exhaust-gas treatment case, the exhaust-gas treatment incasement portion still is provided with the active carbon.
Through adopting above-mentioned technical scheme, when carrying out the application, can start the air exhauster, the air exhauster will contain the air suction of paint vehicle to the exhaust-gas treatment incasement through drainage cover, first tuber pipe, second tuber pipe and third tuber pipe between with the application, and the paint in the active carbon of exhaust-gas treatment incasement can the adsorbed air.
Further, still slide in the second Contraband font board and be connected with the second L shaped board, the second L shaped board with be connected with a plurality of spring between the Contraband font board, still be fixed with the second guide bar on the second L shaped board, offer the confession on the second Contraband font board the second guiding hole that the second guide bar passed.
Through adopting above-mentioned technical scheme, when starting the second cylinder and drive splint slip, the sheet material of treating the coating will be pressed from both sides between splint and second L shaped plate, will make the card that treats the coating sheet material by stable card between splint and second L shaped plate under the spring force between second L shaped plate and the second Contraband font board.
Further, keeping away from between the application the one end of first Contraband font board is fixed with the fixed station, the fixed station top is slided and is connected with the third Contraband font board that is used for receiving the application back sheet material greatly, third Contraband font board bottom surface is fixed with the dovetail block, the confession has been seted up on the fixed station the dovetail that the dovetail block slided, still be fixed with the cylinder body of third cylinder on the third Contraband font board, the piston rod end fixing of third cylinder has the push pedal.
Through adopting above-mentioned technical scheme, after the coating, start the second cylinder and loosen the sheet material that the coating was accomplished and put down, the sheet material that the coating was accomplished will fall into the opening of third Contraband font board, start the third cylinder and just can drive the push pedal and push the sheet material that the coating was accomplished to third Contraband font board open-ended one side, can stimulate third Contraband font board after collecting full coating in the third Contraband font board opening and finish the sheet material and slide on the fixed station, just can pull out its whole.
Furthermore, a first collar is fixed at the end part of the first air pipe close to the second air pipe, a second collar is fixed at the end part of the second air pipe close to the first air pipe, and a threaded ring sleeve is connected to the outer parts of the first collar and the second collar through common threads.
Through adopting above-mentioned technical scheme, utilize first axle ring, second axle ring and thread ring cover can realize connecting and dismantling between first tuber pipe and the second tuber pipe.
Further, the inner wall of the painting booth is also coated with an antifouling coating, and the antifouling coating is prepared by the following method:
taking the following raw materials in parts by weight for standby: 38-41 parts of methyl methacrylate, 43-46 parts of polyvinyl chloride, 21-23 parts of polypropylene, 13-15 parts of ethyl acetate, 14-16 parts of glycerol, 11-13 parts of sodium acrylate and 8-10 parts of methylisothiazolinone;
s1, preparing an antifouling coating pre-preparation liquid: uniformly mixing methyl methacrylate, polyvinyl chloride, polypropylene and ethyl acetate, adding the mixture into a reaction kettle, heating the temperature in the reaction kettle to 147-;
s2, preparing an antifouling coating solution: cooling the antifouling coating pre-preparation liquid obtained in the step S1 to 97-99 ℃, adding glycerol, sodium acrylate and methylisothiazolinone into the reaction kettle, uniformly stirring, heating the whole temperature to 125-127 ℃, preserving the temperature for 20-30min, and cooling to room temperature to obtain an antifouling coating solution;
s3, coating: uniformly spraying the antifouling coating solution obtained in the step S2 on the inner wall of a coating room by using a spray gun;
s4, drying: and drying the sprayed coating room in a ventilating shade.
Further, in the step S1, methyl methacrylate, polyvinyl chloride, polypropylene and ethyl acetate are uniformly mixed and then added into the reaction kettle, the temperature in the reaction kettle is heated to 148 ℃, and then the temperature is kept for 45 min.
Further, in the step S2, after the antifouling coating pre-preparation liquid obtained in the step S1 is cooled to 98 ℃, glycerol, sodium acrylate and methylisothiazolinone are added into the reaction kettle and uniformly stirred, the whole temperature is heated to 126 ℃ and kept for 25min, and then the antifouling coating solution is obtained after cooling to room temperature.
Through adopting above-mentioned technical scheme, the antifouling coating of inner wall can avoid that the firm glue of paint vehicle is difficult to wash between the spraying.
In summary, the invention mainly has the following beneficial effects:
when coating is carried out, an operator inserts a plate to be coated into an opening of a first Contraband-shaped plate, then drives a sliding seat to slide to the position above a first Contraband-shaped plate by using a driving part, then starts a first air cylinder, drives a first Contraband-shaped plate to move downwards by using the first air cylinder, starts a second air cylinder after the first Contraband-shaped plate is clamped at the top of the plate to be coated, drives the clamping plate to slide in the opening of a second Contraband-shaped plate by using the second air cylinder, clamps the plate to be coated, then drives the plate to be coated to slide in a coating room by using the driving part, and is sprayed after passing through a spraying part, so that coating is finished, and then the plate is transported out from the other end of the coating room; therefore, the semi-closed space coating device is produced in a semi-automatic mode, the automation degree is improved in comparison with the traditional manual mode, the production efficiency is improved, the cost is low in comparison with the fully-automatic coating device, and the semi-closed space coating device is suitable for the requirement of industrial production.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic view of a hidden painting booth according to an embodiment of the present invention;
FIG. 3 is an enlarged view of portion A of FIG. 2;
FIG. 4 is an enlarged view of the portion B in FIG. 2;
FIG. 5 is a second schematic structural view of an embodiment of the present invention after hiding the painting booth;
FIG. 6 is an enlarged view of the portion C of FIG. 5;
FIG. 7 is a cross-sectional view of one embodiment of the present invention;
FIG. 8 is a second cross-sectional view of the structure of an embodiment of the present invention;
fig. 9 is an enlarged schematic view of a portion D in fig. 8.
In the figure: 1. a coating room; 10. a first Contraband letter shaped plate; 11. a sliding seat; 2. a drive section; 110. a first cylinder; 111. a second Contraband letter shaped plate; 1110. a second cylinder; 1111. a splint; 3. a spraying section; 21. a first mounting plate; 22. a second mounting plate; 211. a servo motor; 2110. a screw; 212. a first guide bar; 2120. a first guide hole; 31. a first L-shaped plate; 311. paint mixing cylinders; 312. an automated spray gun; 313. a lacquer pipe; 12. an exhaust fan; 121. a first air duct; 122. a second air duct; 1220. a drainage cover; 123. a third air duct; 13. a waste gas treatment tank; 131. activated carbon; 1112. a second L-shaped plate; 11121. a spring; 11122. a second guide bar; 11123. a second guide hole; 14. a fixed table; 141. a third Contraband letter shaped plate; 1411. a dovetail block; 1412. a dovetail groove; 1413. a third cylinder; 1414. pushing the plate; 1211. a first collar; 1221. a second collar; 12110. and a threaded ring sleeve.
Detailed Description
The present invention is described in further detail below with reference to figures 1-9.
Example 1
Referring to fig. 1, 2 and 3, a semi-enclosed space coating device comprises a coating booth 1, wherein the coating booth 1 is a rectangular stainless steel building with two open ends, a first Contraband-shaped plate 10 for inserting a plate to be coated is fixed at one end of the coating booth 1, an operator inserts the plate to be coated into the first Contraband-shaped plate 10 to supply materials, and in order to transport the plate to be coated, a sliding seat 11 is connected inside the coating booth 1 in a sliding manner along the horizontal direction, wherein the sliding seat 11 is controlled by a driving part 2 to slide horizontally in the coating booth 1; in order to realize the grabbing of a plate material to be coated, a cylinder body of a first air cylinder 110 is fixed on the bottom surface of the sliding seat 11, a second Contraband-shaped plate 111 is fixed at the end part of a piston rod of the first air cylinder 110, a cylinder body of a second air cylinder 1110 is fixed on the second Contraband-shaped plate 111, a clamping plate 1111 is fixed at the end part of a piston rod of the second air cylinder 1110, and the clamping plate 1111 is connected in an opening of the second Contraband-shaped plate 111 in a sliding mode; in order to coat the plate, a coating part 3 for coating the plate is further arranged in the coating room 1, the plate to be coated is placed in the opening of the first Contraband-shaped plate 10 and then is grabbed between the second Contraband-shaped plate 111 and the clamping plate 1111, and the plate to be coated is driven to pass through the coating part 3 to be coated under the action of the driving part 2; when coating is carried out, an operator inserts a plate material to be coated into an opening of a first Contraband-shaped plate 10, then drives a sliding seat 11 to slide to the upper side of the first Contraband-shaped plate 10 by using a driving part 2, then starts a first air cylinder 110, the first air cylinder 110 drives a first Contraband-shaped plate 10 to move downwards, when the first Contraband-shaped plate 10 is clamped to the top of the plate material to be coated, a second air cylinder 1110 is started, the second air cylinder 1110 drives a clamping plate 1111 to slide in the opening of the second Contraband-shaped plate 111 to clamp the plate material to be coated, then drives the plate material to be coated to slide in a coating booth 1 by using the driving part 2, when the plate material passes through a spraying part 3, spraying treatment is carried out, coating is completed, and then the plate material is transported out from the other end of the coating booth 1; therefore, the semi-closed space coating device is produced in a semi-automatic mode, the automation degree is improved in comparison with the traditional manual mode, the production efficiency is improved, the cost is low in comparison with the fully-automatic coating device, and the semi-closed space coating device is suitable for the requirement of industrial production.
Referring to fig. 5 and 6, the driving portion 2 includes a first mounting plate 21, a second mounting plate 22, a servo motor 211, a screw 2110, a first guide rod 212 and a first guide hole 2120, wherein the first mounting plate 21 and the second mounting plate 22 are mounted and fixed on the top surface inside the coating booth 1, two ends of the screw 2110 are respectively rotatably connected in the first mounting plate 21 and the second mounting plate 22, the first guide rod 212 is fixed between the first mounting plate 21 and the second mounting plate 22, the sliding base 11 is in threaded connection with the screw 2110, a first guide hole 2120 is formed in the sliding base 11 for the first guide rod 212 to pass through, the sliding of the sliding base 11 is guided by the cooperation of the first guide rod 212 and the first guide hole 2120, the servo motor 211 is fixed on the first mounting plate 21, and a motor shaft of the servo motor 211 is fixed at the end of the screw 2110; when the servo motor 211 in the driving part 2 is started, the screw 2110 between the first mounting plate 21 and the second mounting plate 22 is driven to rotate, when the screw 2110 rotates, the sliding seat 11 is driven to slide, and the sliding seat 11 can stably slide on the top of the coating booth 1 under the cooperation effect of the first guide rod 212 and the first guide hole 2120, so that the effect of transferring the panel to be coated from one end to the other end of the coating booth 1 can be achieved by using the driving part 2.
Referring to fig. 5, the painting part 3 includes a first L-shaped plate 31, a paint mixing cylinder 311, two automatic spray guns 312 and a paint pipe 313, wherein the first L-shaped plate 31 is fixed on a side wall of the painting booth 1, the paint mixing cylinder 311 is fixed on the first L-shaped plate 31, the two automatic spray guns 312 are fixed on the first L-shaped plate 31, and the two automatic spray guns 312 are connected with the paint mixing cylinder 311 through the paint pipe 313; when the plate to be coated passes through the automatic spray gun 312 in the coating part 3, the automatic spray gun 312 is started, and the automatic spray gun 312 sprays the paint in the paint mixing cylinder 311 on the surface with the coated plate, so that the paint spraying effect is realized.
Referring to fig. 1, 2 and 7, in order to discharge and treat the air containing paint in the painting booth 1, an exhaust fan 12 is further fixed above the painting booth 1, a first air duct 121 is connected to an air inlet end of the exhaust fan 12 through a screw, a second air duct 122 is connected to an end of the first air duct 121, a drainage hood 1220 is fixed to an end of the second air duct 122, wherein the drainage hood 1220 is located obliquely above the painting part 3, a third air duct 123 is further connected to an air outlet end of the exhaust fan 12 through a screw, an exhaust treatment tank 13 is fixed to a top surface of the painting booth 1, the third air duct 123 is communicated with the interior of the exhaust treatment tank 13, and an activated carbon 131 is further provided in the exhaust treatment tank 13, when the painting is performed 1220, the exhaust fan 12 can be activated, and the exhaust fan 12 pumps the air containing paint in the painting booth 1 into the exhaust treatment tank 13 through the drainage hood, the first air duct 121, the second air duct 122 and the third air duct 123, the activated carbon 131 in the exhaust treatment box 13 can adsorb paint in the air.
Referring to fig. 2 and 3, in order to stably catch the plate to be coated, a second L-shaped plate 1112 is slidably connected in the second Contraband-shaped plate 111, two springs 11121 are connected between the second L-shaped plate 1112 and the second L-shaped plate Contraband, in order to guide the sliding second L-shaped plate 1112, a second guide rod 11122 is further fixed on the second L-shaped plate 1112, a second guide hole 11123 for the second guide rod 11122 to pass through is formed in the second Contraband-shaped plate 111, when the second cylinder 1110 is started to drive the clamping plate 1111 to slide, the plate to be coated is clamped between the clamping plate 1111 and the second L-shaped plate 1112, and the spring 11121 between the second L-shaped plate 1112 and the second Contraband-shaped plate 111 causes the plate to be stably clamped between the clamping plate 1111 and the second L-shaped plate 1112.
Referring to fig. 4 and 5, in order to collect the painted plates, a fixing table 14 is fixed at one end of the painting booth 1 far away from the first Contraband-shaped plate 10, a third Contraband-shaped plate 141 for containing the painted plates is connected above the fixing table 14 in a sliding manner, in order to enable the third Contraband-shaped plate 141 to stably slide on the surface of the fixing table 14, a dovetail block 1411 is fixed on the bottom surface of the third Contraband-shaped plate 141, a dovetail groove 1412 for sliding the dovetail block 1411 is formed in the fixing table 14, in order to stack the painted plates in a stack, a cylinder body of a third air cylinder 1413 is further fixed on the third Contraband-shaped plate 141, and a push plate 1414 is fixed at the end of a piston rod of the third air cylinder 1413; after coating is finished, the second air cylinder 1110 is started to release and put down the coated plate, the coated plate falls into the opening of the third Contraband-shaped plate 141, the third air cylinder 1413 is started to drive the push plate 1414 to push the coated plate to one side of the opening of the third Contraband-shaped plate 141, and after the third Contraband-shaped plate 141 is filled with the coated plate, the third Contraband-shaped plate 141 can be pulled to slide on the fixed table 14, so that the whole plate can be pulled out.
Referring to fig. 8 and 9, in order to facilitate the connection between the first air duct 121 and the second air duct 122, a first collar 1211 is fixed to an end of the first air duct 121 close to the second air duct 122, a second collar 1221 is fixed to an end of the second air duct 122 close to the first air duct 121, and a threaded collar 12110 is commonly screwed to the outer portions of the first collar 1211 and the second collar 1221, so that the first air duct 121 and the second air duct 122 can be connected and disconnected by using the first collar 1211, the second collar 1221 and the threaded collar 12110.
The automatic spray gun 312 can be a pneumatic automobile paint spray gun W101 spray gun device of Ansitte rock field brand, and the spraying mode is a pressure-feed type, the spraying amplitude is 240mm, the spraying air pressure is 0.29-0.34MPa, and the automatic spray gun is suitable for spraying finishing paint, colored paint, PU paint, nitrolacquer and water-based paint.
Example 2
The difference from the example 1 lies in that the inner wall of the painting booth 1 is coated with an antifouling coating, and because the environment in the painting booth 1 is harsh, and in order to prevent paint in the air from accumulating on the inner wall of the painting booth 1, the inner wall of the painting booth 1 is coated with an antifouling coating, a preparation method of the antifouling coating is provided, which has the advantages of short preparation process and simple preparation, wherein the preparation method of the antifouling coating on the inner wall of the painting booth 1 comprises the following steps:
taking the following raw materials in parts by weight for standby: 38 parts of methyl methacrylate, 43 parts of polyvinyl chloride, 21 parts of polypropylene, 13 parts of ethyl acetate, 14 parts of glycerol, 11 parts of sodium acrylate and 8 parts of methylisothiazolinone;
s1, preparing an antifouling coating pre-preparation liquid: uniformly mixing methyl methacrylate, polyvinyl chloride, polypropylene and ethyl acetate, adding the mixture into a reaction kettle, heating the temperature in the reaction kettle to 148 ℃, and preserving the temperature for 45min to obtain antifouling coating pre-preparation liquid;
s2, preparing an antifouling coating solution: cooling the antifouling coating pre-preparation liquid obtained in the step S1 to 98 ℃, adding glycerol, sodium acrylate and methylisothiazolinone into the reaction kettle, uniformly stirring, heating the whole temperature to 126 ℃, keeping the temperature for 25min, and cooling to room temperature to obtain an antifouling coating solution;
s3, coating: uniformly spraying the antifouling coating solution obtained in the step S2 on the inner wall of the coating room 1 by using a spray gun;
s4, drying: and drying the sprayed coating room 1 in a ventilating shade.
Example 3
The difference from the example 2 lies in the preparation of the antifouling coating on the inner wall of the painting booth 1, wherein the preparation method of the antifouling coating is as follows:
taking the following raw materials in parts by weight for standby: 39 parts of methyl methacrylate, 44 parts of polyvinyl chloride, 22 parts of polypropylene, 14 parts of ethyl acetate, 14 parts of glycerol, 11 parts of sodium acrylate and 8 parts of methylisothiazolinone;
s1, preparing an antifouling coating pre-preparation liquid: uniformly mixing methyl methacrylate, polyvinyl chloride, polypropylene and ethyl acetate, adding the mixture into a reaction kettle, heating the temperature in the reaction kettle to 148 ℃, and preserving the temperature for 45min to obtain antifouling coating pre-preparation liquid;
s2, preparing an antifouling coating solution: cooling the antifouling coating pre-preparation liquid obtained in the step S1 to 98 ℃, adding glycerol, sodium acrylate and methylisothiazolinone into the reaction kettle, uniformly stirring, heating the whole temperature to 126 ℃, keeping the temperature for 25min, and cooling to room temperature to obtain an antifouling coating solution;
s3, coating: uniformly spraying the antifouling coating solution obtained in the step S2 on the inner wall of the coating room 1 by using a spray gun;
s4, drying: and drying the sprayed coating room 1 in a ventilating shade.
Example 4
The difference from the example 2 lies in the preparation of the antifouling coating on the inner wall of the painting booth 1, wherein the preparation method of the antifouling coating is as follows:
taking the following raw materials in parts by weight for standby: 39 parts of methyl methacrylate, 44 parts of polyvinyl chloride, 22 parts of polypropylene, 14 parts of ethyl acetate, 15 parts of glycerol, 12 parts of sodium acrylate and 9 parts of methylisothiazolinone;
s1, preparing an antifouling coating pre-preparation liquid: uniformly mixing methyl methacrylate, polyvinyl chloride, polypropylene and ethyl acetate, adding the mixture into a reaction kettle, heating the temperature in the reaction kettle to 148 ℃, and preserving the temperature for 45min to obtain antifouling coating pre-preparation liquid;
s2, preparing an antifouling coating solution: cooling the antifouling coating pre-preparation liquid obtained in the step S1 to 98 ℃, adding glycerol, sodium acrylate and methylisothiazolinone into the reaction kettle, uniformly stirring, heating the whole temperature to 126 ℃, keeping the temperature for 25min, and cooling to room temperature to obtain an antifouling coating solution;
s3, coating: uniformly spraying the antifouling coating solution obtained in the step S2 on the inner wall of the coating room 1 by using a spray gun;
s4, drying: and drying the sprayed coating room 1 in a ventilating shade.
Example 5
The difference from the example 2 lies in the preparation of the antifouling coating on the inner wall of the painting booth 1, wherein the preparation method of the antifouling coating is as follows:
taking the following raw materials in parts by weight for standby: 40 parts of methyl methacrylate, 45 parts of polyvinyl chloride, 22 parts of polypropylene, 15 parts of ethyl acetate, 15 parts of glycerol, 12 parts of sodium acrylate and 9 parts of methylisothiazolinone;
s1, preparing an antifouling coating pre-preparation liquid: uniformly mixing methyl methacrylate, polyvinyl chloride, polypropylene and ethyl acetate, adding the mixture into a reaction kettle, heating the temperature in the reaction kettle to 148 ℃, and preserving the temperature for 45min to obtain antifouling coating pre-preparation liquid;
s2, preparing an antifouling coating solution: cooling the antifouling coating pre-preparation liquid obtained in the step S1 to 98 ℃, adding glycerol, sodium acrylate and methylisothiazolinone into the reaction kettle, uniformly stirring, heating the whole temperature to 126 ℃, keeping the temperature for 25min, and cooling to room temperature to obtain an antifouling coating solution;
s3, coating: uniformly spraying the antifouling coating solution obtained in the step S2 on the inner wall of the coating room 1 by using a spray gun;
s4, drying: and drying the sprayed coating room 1 in a ventilating shade.
Example 6
The difference from the example 2 lies in the preparation of the antifouling coating on the inner wall of the painting booth 1, wherein the preparation method of the antifouling coating is as follows:
taking the following raw materials in parts by weight for standby: 40 parts of methyl methacrylate, 45 parts of polyvinyl chloride, 22 parts of polypropylene, 15 parts of ethyl acetate, 15 parts of glycerol, 12 parts of sodium acrylate and 9 parts of methylisothiazolinone;
s1, preparing an antifouling coating pre-preparation liquid: uniformly mixing methyl methacrylate, polyvinyl chloride, polypropylene and ethyl acetate, adding the mixture into a reaction kettle, heating the temperature in the reaction kettle to 147 ℃, and preserving the temperature for 40min to obtain antifouling coating pre-preparation liquid;
s2, preparing an antifouling coating solution: cooling the antifouling coating pre-preparation liquid obtained in the step S1 to 98 ℃, adding glycerol, sodium acrylate and methylisothiazolinone into the reaction kettle, uniformly stirring, heating the whole temperature to 125 ℃, preserving the temperature for 25min, and cooling to room temperature to obtain an antifouling coating solution;
s3, coating: uniformly spraying the antifouling coating solution obtained in the step S2 on the inner wall of the coating room 1 by using a spray gun;
s4, drying: and drying the sprayed coating room 1 in a ventilating shade.
Example 7
The difference from the example 2 lies in the preparation of the antifouling coating on the inner wall of the painting booth 1, wherein the preparation method of the antifouling coating is as follows:
taking the following raw materials in parts by weight for standby: 40 parts of methyl methacrylate, 45 parts of polyvinyl chloride, 22 parts of polypropylene, 15 parts of ethyl acetate, 15 parts of glycerol, 12 parts of sodium acrylate and 9 parts of methylisothiazolinone;
s1, preparing an antifouling coating pre-preparation liquid: uniformly mixing methyl methacrylate, polyvinyl chloride, polypropylene and ethyl acetate, adding the mixture into a reaction kettle, heating the temperature in the reaction kettle to 149 ℃, and preserving the temperature for 40min to obtain antifouling coating pre-preparation liquid;
s2, preparing an antifouling coating solution: cooling the antifouling coating pre-prepared liquid obtained in the step S1 to 98 ℃, adding glycerol, sodium acrylate and methylisothiazolinone into the reaction kettle, uniformly stirring, heating the whole temperature to 127 ℃, preserving the temperature for 30min, and cooling to room temperature to obtain an antifouling coating solution;
s3, coating: uniformly spraying the antifouling coating solution obtained in the step S2 on the inner wall of the coating room 1 by using a spray gun;
s4, drying: and drying the sprayed coating room 1 in a ventilating shade.
Example 8
The difference from the example 2 lies in the preparation of the antifouling coating on the inner wall of the painting booth 1, wherein the preparation method of the antifouling coating is as follows:
taking the following raw materials in parts by weight for standby: 41 parts of methyl methacrylate, 46 parts of polyvinyl chloride, 23 parts of polypropylene, 15 parts of ethyl acetate, 16 parts of glycerol, 13 parts of sodium acrylate and 10 parts of methylisothiazolinone;
s1, preparing an antifouling coating pre-preparation liquid: uniformly mixing methyl methacrylate, polyvinyl chloride, polypropylene and ethyl acetate, adding the mixture into a reaction kettle, heating the temperature in the reaction kettle to 149 ℃, and preserving the temperature for 40min to obtain antifouling coating pre-preparation liquid;
s2, preparing an antifouling coating solution: cooling the antifouling coating pre-prepared liquid obtained in the step S1 to 98 ℃, adding glycerol, sodium acrylate and methylisothiazolinone into the reaction kettle, uniformly stirring, heating the whole temperature to 127 ℃, preserving the temperature for 30min, and cooling to room temperature to obtain an antifouling coating solution;
s3, coating: uniformly spraying the antifouling coating solution obtained in the step S2 on the inner wall of the coating room 1 by using a spray gun;
s4, drying: and drying the sprayed coating room 1 in a ventilating shade.
The paint booth 1 coated with the antifouling coating layers of examples 2 to 8 was tested for surface hardness and peel strength, and for comparison, the data of all examples were normalized based on the data of example 2.
TABLE 1
As can be seen from the above, since the test results of the surface hardness and the peel strength of the booth 1 in example 5 are higher than those of the other examples coated with the antifouling coating layer, the preparation method of the antifouling coating layer given in example 5 is the most preferable choice.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.
Claims (7)
1. The utility model provides a semi-enclosed space application device, includes between the application (1), between the application (1) is the cuboid stainless steel building of both ends open-ended, its characterized in that: one end of the coating booth (1) is fixed with a first Contraband-shaped plate (10) for inserting plates to be coated, the inside sliding connection along the horizontal direction of the coating booth (1) is provided with a sliding seat (11), the sliding seat (11) is controlled by a driving part (2) to horizontally slide in the coating booth (1), the bottom surface of the sliding seat (11) is fixed with a cylinder body of a first air cylinder (110), the end part of a piston rod of the first air cylinder (110) is fixed with a second Contraband-shaped plate (111), the cylinder body of a second air cylinder (1110) is fixed on the second Contraband-shaped plate (111), the end part of a piston rod of the second air cylinder (1110) is fixed with a clamping plate (1111), the clamping plate (1111) is connected in a sliding manner in an opening of the second Contraband-shaped plate (111), a spraying part (3) for spraying plates is further arranged in the coating booth (1), and the plates to be coated are placed on the opening of the first Contraband-shaped plate (10) and then grabbed by the second 8938-shaped plate (Contraband) 111) And the plate to be coated is driven to pass through the spraying part (3) to be coated under the action of the driving part (2) between the clamping plate (1111);
a fixing table (14) is fixed at one end of the coating room (1) far away from the first Contraband-shaped plate (10), a third Contraband-shaped plate (141) used for containing coated plates is connected to the upper side of the fixing table (14) in a sliding mode, a dovetail block (1411) is fixed to the bottom surface of the third Contraband-shaped plate (141), a dovetail groove (1412) allowing the dovetail block (1411) to slide is formed in the fixing table (14), a cylinder body of a third air cylinder (1413) is further fixed to the third Contraband-shaped plate (141), and a push plate (1414) is fixed to the end portion of a piston rod of the third air cylinder (1413);
the driving part (2) comprises a first mounting plate (21), a second mounting plate (22), a servo motor (211), a screw rod (2110), a first guide rod (212) and a first guide hole (2120), the first mounting plate (21) and the second mounting plate (22) are fixedly arranged on the inner top surface of the coating room (1), two ends of the screw rod (2110) are respectively rotatably connected into the first mounting plate (21) and the second mounting plate (22), the first guide rod (212) is fixedly arranged between the first mounting plate (21) and the second mounting plate (22), the sliding seat (11) is in threaded connection with the screw rod (2110), the sliding seat (11) is provided with the first guide hole (2120) for the first guide rod (212) to pass through, and the servo motor (211) is fixedly arranged on the first mounting plate (21), a motor shaft of the servo motor (211) is fixed at the end part of the screw rod (2110);
spraying portion (3) are including first L shaped plate (31), transfer a paint section of thick bamboo (311), the automatic spray gun of a plurality of (312) and lacquer pipe (313), first L shaped plate (31) are fixed on the one side lateral wall of application room (1), it fixes to transfer a paint section of thick bamboo (311) on first L shaped plate (31), a plurality of automatic spray gun (312) are all fixed on first L shaped plate (31), a plurality of automatic spray gun (312) all pass through lacquer pipe (313) with it links to each other to transfer a paint section of thick bamboo (311).
2. A semi-enclosed space painting apparatus according to claim 1, wherein: air exhauster (12) are still fixed with to the top between the application (1), the air inlet end threaded connection of air exhauster (12) has first tuber pipe (121), first tuber pipe (121) end connection has second tuber pipe (122), second tuber pipe (122) end connection has drainage cover (1220), drainage cover (1220) are located the oblique top of spraying portion (3), the air-out end of air exhauster (12) is threaded connection still third tuber pipe (123), the top surface of application room (1) is fixed with exhaust-gas treatment case (13), third tuber pipe (123) with the inside intercommunication of exhaust-gas treatment case (13), exhaust-gas treatment case (13) inside still is provided with active carbon (131).
3. A semi-enclosed space painting apparatus according to claim 1, wherein: still slide in the second Contraband word board (111) and be connected with second L shaped board (1112), second L shaped board (1112) with be connected with a plurality of spring (11121) between second Contraband word board (111), still be fixed with second guide bar (11122) on the second L shaped board (1112), offer the confession on second Contraband word board (111) second guiding hole (11123) that second guide bar (11122) passed.
4. A semi-enclosed space painting apparatus according to claim 2, wherein: a first collar (1211) is fixed to the end of the first air pipe (121) close to the second air pipe (122), a second collar (1221) is fixed to the end of the second air pipe (122) close to the first air pipe (121), and a threaded collar (12110) is connected to the outer portions of the first collar (1211) and the second collar (1221) in a threaded manner.
5. A semi-enclosed space painting apparatus according to claim 1, wherein: the inner wall of the coating room (1) is also coated with an antifouling coating, and the antifouling coating is prepared by the following method:
taking the following raw materials in parts by weight for standby: 38-41 parts of methyl methacrylate, 43-46 parts of polyvinyl chloride, 21-23 parts of polypropylene, 13-15 parts of ethyl acetate, 14-16 parts of glycerol, 11-13 parts of sodium acrylate and 8-10 parts of methylisothiazolinone;
s1, preparing an antifouling coating pre-preparation liquid: uniformly mixing methyl methacrylate, polyvinyl chloride, polypropylene and ethyl acetate, adding the mixture into a reaction kettle, heating the temperature in the reaction kettle to 147-;
s2, preparing an antifouling coating solution: cooling the antifouling coating pre-preparation liquid obtained in the step S1 to 97-99 ℃, adding glycerol, sodium acrylate and methylisothiazolinone into the reaction kettle, uniformly stirring, heating the whole temperature to 125-127 ℃, preserving the temperature for 20-30min, and cooling to room temperature to obtain an antifouling coating solution;
s3, coating: uniformly spraying the antifouling coating solution obtained in the step S2 on the inner wall of the coating room (1) by using a spray gun;
s4, drying: and drying the sprayed coating room (1) in a ventilating shade.
6. A semi-enclosed space painting apparatus according to claim 5, wherein: in the S1, methyl methacrylate, polyvinyl chloride, polypropylene and ethyl acetate are uniformly mixed and then added into a reaction kettle, the temperature in the reaction kettle is heated to 148 ℃, and then the temperature is kept for 45 min.
7. A semi-enclosed space painting apparatus according to claim 5, wherein: and in the step S2, after the antifouling coating pre-preparation liquid obtained in the step S1 is cooled to 98 ℃, glycerol, sodium acrylate and methylisothiazolinone are added into the reaction kettle and stirred uniformly, the overall temperature is heated to 126 ℃ and kept for 25min, and then the antifouling coating solution is obtained after the whole temperature is cooled to room temperature.
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| CN108043621A (en) * | 2017-11-27 | 2018-05-18 | 德阳天赐塑胶有限责任公司 | A kind of full-automation formula spray equipment |
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| TW201209202A (en) * | 2010-08-23 | 2012-03-01 | Hon Hai Prec Ind Co Ltd | Vacuum coating system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN207242980U (en) * | 2017-08-28 | 2018-04-17 | 佛山市南海迪华输送设备有限公司 | A kind of automatic loading stacking production line |
| CN108043621A (en) * | 2017-11-27 | 2018-05-18 | 德阳天赐塑胶有限责任公司 | A kind of full-automation formula spray equipment |
| CN207641740U (en) * | 2017-12-14 | 2018-07-24 | 深圳市艾鹏网络科技有限公司 | A kind of network cable distributing frame spray equipment |
| CN108744208A (en) * | 2018-07-04 | 2018-11-06 | 青岛大学附属医院 | A kind of clinical anesthesia machine and its anesthesia |
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