CN109412284A - A kind of hinge type stator and its at circle method - Google Patents

A kind of hinge type stator and its at circle method Download PDF

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Publication number
CN109412284A
CN109412284A CN201811379939.8A CN201811379939A CN109412284A CN 109412284 A CN109412284 A CN 109412284A CN 201811379939 A CN201811379939 A CN 201811379939A CN 109412284 A CN109412284 A CN 109412284A
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CN
China
Prior art keywords
stator
stator core
piecemeal
flange
core piecemeal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811379939.8A
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Chinese (zh)
Inventor
李贻伟
赵新超
杜洪彪
孙祥善
陈航
戚文意
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wolong Electric (ji'nan) Motor Co Ltd
Wolong Electric Drive Group Co Ltd
Original Assignee
Wolong Electric (ji'nan) Motor Co Ltd
Wolong Electric Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wolong Electric (ji'nan) Motor Co Ltd, Wolong Electric Group Co Ltd filed Critical Wolong Electric (ji'nan) Motor Co Ltd
Priority to CN201811379939.8A priority Critical patent/CN109412284A/en
Publication of CN109412284A publication Critical patent/CN109412284A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/16Stator cores with slots for windings
    • H02K1/165Shape, form or location of the slots
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • H02K15/024Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies with slots
    • H02K15/026Wound cores
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/03Machines characterised by numerical values, ranges, mathematical expressions or similar information

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Iron Core Of Rotating Electric Machines (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention discloses a kind of hinge type stator structures, are related to motor field.It is welded currently, motor stator structure is generally used at circle method, it is at high cost, and also welding process can generate a large amount of heat, influence the insulation performance of motor.The present invention includes stator core and stator coil, stator core is to pass sequentially through groove equipped with the stator core piecemeal of groove and flange by several both ends to form with flange inlaying grafting assembly, each stator core piecemeal is made of stator tooth, stator yoke and pole shoe, gap between two adjacent stator core piecemeals forms stator slot, the head and the tail stator core piecemeal for winding stator coil on the stator teeth, is passed through groove composition hinge type stator chimeric with flange by stator slot winding by stator coil.The technical program at circle method very simple, and Cheng Yuanhou stator core torsional strength is high, and the inside and outside circle circularity of stator core is good, without conventional welding procedure, can reduce manufacturing cost expense, effectively improves the comprehensive performance of motor.

Description

A kind of hinge type stator and its at circle method
Technical field
The present invention relates to a kind of hinge type stator and its at circle method, belong to motor technology and field of motor manufacturing.
Background technique
Conventional motors stator structure is largely monolithic construction, such as Fig. 1, wherein between stator slot and between stator yoke Material can not efficiently use, and increase material cost, and stator coil passes through stator core slot using the coiling nozzle of dedicated coil winding machine On the stator teeth, copper factor is lower, and winding efficiency is low, improves labour cost for mouth winding.With motor technology development and There is the different types structural electromotor stator such as linear, sectional type in the deep propulsion of lean production, improve winding efficiency and Around line mass, and effective groove area is improved, power of motor can be accomplished higher.This type motor stator structure is at circle method one As use welding procedure, not only increase cost of labor, and welding process can generate a large amount of heat, seriously affect the exhausted of motor Edge performance be easy to cause electric machine combination property bad.
Summary of the invention
In view of the shortcomings of the prior art, overcome above-mentioned technical deficiency, the present invention provides a kind of hinge type stator and its at Circle method.
The technical solution adopted by the present invention is that: a kind of hinge type stator structure, including stator core and stator coil, it is special Sign is, the stator core be equipped with by several both ends groove and flange stator core piecemeal pass sequentially through the groove with The flange inlaying grafting assembly forms, and each stator core piecemeal is made of stator tooth, stator yoke and pole shoe, and adjacent two Gap between a stator core piecemeal forms stator slot, and stator coil is wound around the stator tooth by the stator slot On, the head and the tail stator core piecemeal for winding stator coil is passed through into groove composition hinge type stator chimeric with the flange; Wherein, the stator core piecemeal is divided into two kinds according to groove and flange shape: the groove of the first stator core piecemeal and convex Edge is to be greater than semicircle, the complete phase of flange of the flange of second of stator core piecemeal and the first stator core piecemeal Same, groove is made of the groove and part of part the first stator core piecemeal no more than semi-circular recesses;Described second The stator yoke edge markedness slot of kind stator core piecemeal.
In the embodiment of the present invention, the centre point P of the groove and the centre point Q of flange on same circle, the circle The center of circle is O, and the number of stator slots is N, is met: angle [alpha]=360o/N of POQ, N >=3.
In the embodiment of the present invention, the semi-circular recesses region that is greater than of second of stator core piecemeal is located at stator iron One end of core piecemeal, and the ratio for being greater than semi-circular recesses region height and stator core piecemeal height is not less than 10%.
In the embodiment of the present invention, the stator yoke edge of the stator core piecemeal has locating slot, positions groove shape For swallow-tail form, circle or wedge shape, the stator yoke edge markedness slot of second of stator core piecemeal.
In the embodiment of the present invention, the hinge type stator by 1 second of stator core piecemeal and N-1 the first determine Sub- iron core piecemeal is constituted, and N is the number of stator slots.
In the embodiment of the present invention, the groove and the flange gap cooperate, gap 0.003mm-0.05mm.
The present invention also provides hinge type stator knots to constitute circle method, is characterized in that: point following four step is completed, an With punching machine by silicon steel sheet according to design scheme punching at the first stator core piecemeal, second of stator core piecemeal, and guarantee The groove and flange of each stator core piecemeal;Two, are by 1 second of stator core piecemeal (markedness slot) and N-1 first Kind stator core piecemeal passes sequentially through groove and flange inlaying grafting assembly, forms stator core, and guarantee second of stator core point The non-grafting of the groove of block;The insulation framework made is arranged on stator core three, and utilizes coil winding machine by stator coil It is wound in insulation framework with form of straight lines, is formed with wound stator;Four, will have wound stator internally to draw close, to non-grafting Second of stator core piecemeal slightly exert oneself, be larger than semi-circular recesses region height be higher than non-grafting the first is fixed The upper plane of sub- iron core piecemeal, while by second stator core piecemeal no more than semi-circular recesses region and the first stator The flange of iron core piecemeal is in close contact, and is then gently pressed second of stator core piecemeal, is made the first stator core piecemeal Flange be inserted into second of stator core piecemeal be greater than semi-circular recesses region, until stator core piecemeal end face be aligned, Hinge type stator is completed at circle.
Preferably, the first described stator core piecemeal, second of stator core piecemeal are individually distinguished by a set of punch die Punching forms.
Preferably, it is wound in insulation framework when the stator coil is each identical with form of straight lines.
Preferably, after the completion of the hinge type stator Cheng Yuan, adhesive tape is wound in stator core periphery.
The invention has the following advantages:
(1) the present invention uses hinge type stator structure, is made of several stator core piecemeals, is conducive to punching machine punch die in this way Space layout improves stock utilization, in addition, what replacement was damaged determines if the damage of one of or muti-piece stator core piecemeal Sub- iron core piecemeal will not cause entire iron core unqualified because part iron core is impaired.
(2) stator core passes sequentially through groove by stator core piecemeal and flange inlaying grafting assembly forms, second of stator iron The stator yoke edge markedness slot of core piecemeal assembles simple and convenient.
(3) swallow-tail form of the stator yoke edge of stator core piecemeal, circle or wedge-shaped locating slot are fixed to position realization Subcoil is each mutually with form of straight lines coiling simultaneously.Coiling is convenient, more efficient, winding placement is more reasonable, and stator coil is more Compact and each phase stator coil is mutually unison higher.In addition to this, it can be improved copper factor, improve the power density of motor, simultaneously Also it is not limited by stator core notch size, can be improved electric efficiency, promotional value with higher.
(4) hinge type stator is at circle method very simple, and Cheng Yuanhou stator core torsional strength is high, stator core Inside and outside circle circularity it is good, if Cheng Yuanhou stator core periphery wind adhesive tape, be further ensured that the removing of entire stator core is strong Degree can reduce manufacturing cost expense, effectively improve the comprehensive performance of motor without conventional welding procedure.
Detailed description of the invention
Fig. 1 is conventional motors stator core construction schematic diagram;
Fig. 2 is conventional motors stator structure schematic diagram;
Fig. 3 is the first stator core piecemeal schematic diagram of the invention;
Fig. 4 is second of stator core piecemeal schematic diagram of the invention;
Fig. 5 is fixed core structure schematic diagram arranged in a straight line of the present invention;
Fig. 6 is stator structure straight line arrangement schematic diagram of the present invention;
Fig. 7 is stator structure Cheng Yuanhou schematic diagram of the present invention;
Fig. 8 is that the present invention has wound stator head and the tail stator core piecemeal splicing position partial enlargement diagram.
In figure: 100- stator;
10- stator core;11- stator core piecemeal;111- stator tooth;112- stator yoke;113- pole shoe;114- locating slot; 115- stator slot;20- stator coil;
The first stator core piecemeal of 1-;The first stator core piecemeal flange of 1a-;The first stator core piecemeal groove of 1b-;
Second of stator core piecemeal of 2-;Second of stator core piecemeal flange of 2a-;Second of stator core piecemeal groove of 2b-; 2c- is not more than semi-circular recesses;2d- mark slot.
Specific embodiment
Below with reference to examples and drawings, the invention will be further described.
A kind of hinge type stator structure 100, as shown in fig. 7, comprises stator core 10 and stator coil 20, feature exists In, the stator core 10 be equipped with by several both ends groove and flange stator core piecemeal 11 pass sequentially through the groove with The flange inlaying grafting assembly forms, and each stator core piecemeal 11 is by stator tooth 111, stator yoke 112 and 113 groups of pole shoe At the gap between the stator core piecemeal 11 of adjacent two forms stator slot 115, and stator coil 20 passes through the stator Slot 115 is wound around on the stator tooth 111, will wind the head and the tail stator core piecemeal 11 of stator coil 20 by the groove with The flange is chimeric to constitute hinge type stator 100.Wherein, the stator core piecemeal 11 is divided into two according to groove and flange shape Kind: the groove 1b and flange 1a of the first stator core piecemeal 1 are to be greater than semicircle, second stator core piecemeal 2 it is convex Edge 2a is identical with the flange 1a of the first stator core piecemeal, groove 2b is divided by the first described stator core of part The groove 1b of block and part are formed no more than semi-circular recesses 2c.
There is provided hinge type stator knots to constitute circle method for another object of the present invention, and be characterized in that: a point following four walks Rapid to complete, punching machine is by silicon steel sheet according to design scheme punching at the first stator core piecemeal 1, second of stator core Piecemeal 2, the first stator core piecemeal 1 as shown in figure 3, second of stator core piecemeal 2 as shown in figure 4, and guaranteeing each fixed The groove and flange of sub- iron core piecemeal 11;Two, by second of stator core piecemeal 2 of 1 markedness slot and N-1 the first Stator core piecemeal 1 passes sequentially through groove and flange inlaying grafting assembly, forms stator core 10, such as Fig. 5 of stator core 10, and guarantee The non-grafting of groove 2b of second of stator core piecemeal 2;The insulation framework made is arranged on stator core 10 three, and Stator coil 20 is wound in insulation framework with form of straight lines using coil winding machine, is formed with wound stator, wound stator such as Fig. 6 It is shown;Four, will have wound stator internally to draw close, and slightly exert oneself to second of stator core piecemeal 2 of non-grafting, keep it big Height in the region semi-circular recesses 1a is higher than the upper plane of the first stator core piecemeal 1 of non-grafting, while by second Stator core piecemeal 2 is in close contact no more than the flange 1a of the region semi-circular recesses 2c and the first stator core piecemeal 1, so Second of stator core piecemeal 2 is gently pressed afterwards, the flange 1a of the first stator core piecemeal 1 is made to be inserted into second of stator Iron core piecemeal 2 is greater than semi-circular recesses (identical as the groove 1b of the first stator core piecemeal 1) region, until stator core point The alignment of 11 end face of block, as shown in Figure 7 and Figure 8, hinge type stator 100 is completed at circle.
Preferably, on same circle, the center of circle of the circle is O, stator slot by the centre point P of groove and the centre point Q of flange Number is N, and meet: angle [alpha]=360o/N of POQ, N >=3,112 edges at two ends of stator yoke are conllinear with OP, OQ respectively.It can protect in this way Smooth Cheng Yuan is demonstrate,proved, and is seamlessly connected 11 stator yoke of adjacent stator core piecemeal, 112 joint, ensure that the smooth logical of magnetic circuit It crosses and integrality.
Preferably, the region semi-circular recesses 1b that is greater than of second of stator core piecemeal 2 is located at the one of stator core piecemeal 2 End, and the ratio for being greater than semi-circular recesses 1b region height and 2 height of stator core piecemeal is not less than 10%.Facilitate hinge type fixed Sub- Cheng Yuan, and the torsional strength of stator core 10 is improved, guarantee the intensity of 11 splicing position of head and the tail stator core piecemeal.
Preferably, 112 edge of stator yoke of stator core piecemeal 11 has locating slot 114, and 114 shape of locating slot is swallow Tail shape, circle or wedge shape, the 112 edge markedness slot 2d of stator yoke of second of stator core piecemeal 2.Due to locating slot 114 presence keeps coiling more convenient, and winding process stator core piecemeal 11 is prevented to be displaced, and mark slot 2d allows operator It is more easier to identify stator core piecemeal 11, assembly is simpler, and Cheng Yuan is more convenient.
Preferably, hinge type stator 100 is by 1 second of stator core piecemeal 1 and N-1 the first stator core piecemeals 2 are constituted, and N is number of stator slots.This combination manufacture is convenient, and assembly is simple, stable structure.
Preferably, groove and flange gap cooperate, gap 0.003mm-0.05mm.This gap is feasible in manufacture production Under the premise of property, magnetic circuit is set to pass through as far as possible.
Preferably, the first stator core piecemeal 1, second of stator core piecemeal 2 are individually rushed respectively by a set of punch die It makes.One set of die punching can reduce the investment of mold, and independent punching can prevent stator core piecemeal 11 mixed.
Preferably, it is wound in insulation framework when stator coil 20 is each identical with form of straight lines.Winding efficiency is higher, coiling It is more reasonable to be laid out, and stator coil 20 is more compact and each phase stator coil 20 is mutually unison higher.In addition to this, it can accomplish height Copper factor improves the power density of motor, can also get rid of the limitation of stator core notch size, is improved by reducing notch Electric efficiency.
Preferably, 11 grafting Cheng Yuan of head and the tail stator core piecemeal, the flange 1a of the first stator core piecemeal 1 and second The first the 1 groove 1b region grafting of stator core piecemeal of the part of stator core piecemeal 2.At circle method very simple, and at 10 torsional strength of stator core is high after circle, and the inside and outside circle circularity of stator core 10 is good.
Preferably, after the completion of hinge type stator Cheng Yuan, adhesive tape is wound in 10 periphery of stator core.It is entire fixed to be further ensured that The peel strength of sub- iron core 10 can reduce manufacturing cost expense, effectively improve motor without conventional welding procedure Comprehensive performance.
Above-mentioned specific embodiment is used only to illustrate the present invention, rather than is to limit the invention, in the present invention Objective and scope of protection of the claims in, to any replacement and change not made the creative labor for making of the present invention, Fall within the scope of protection of the patent of the present invention.

Claims (10)

1. a kind of hinge type stator structure, including stator core and stator coil, which is characterized in that if the stator core be by Dry both ends pass sequentially through the groove equipped with the stator core piecemeal of groove and flange and form with the flange inlaying grafting assembly, each The stator core piecemeal is made of stator tooth, stator yoke and pole shoe, between the stator core piecemeal of adjacent two Gap forms stator slot, and stator coil is wound around on the stator tooth by the stator slot, will wind the head and the tail of stator coil Stator core piecemeal passes through groove composition hinge type stator chimeric with the flange;Wherein, the stator core piecemeal is pressed Be divided into two kinds according to groove and flange shape: the groove and flange of the first stator core piecemeal are to be greater than semicircle, and second The flange of stator core piecemeal is identical with the flange of the first stator core piecemeal, groove by part it is described the first The groove of stator core piecemeal and part are formed no more than semi-circular recesses;The stator yoke side of second of stator core piecemeal Edge opens up markedness slot.
2. hinge type stator structure according to claim 1, which is characterized in that the centre point P of the groove and flange For centre point Q on same circle, the center of circle of the circle is O, and the number of stator slots is N, is met: angle [alpha]=360o/N of POQ, N >= 3。
3. hinge type stator structure according to claim 1, which is characterized in that second of stator core piecemeal it is big It is located at one end of stator core piecemeal in semi-circular recesses region, and described greater than semi-circular recesses region height and stator core The ratio of piecemeal height is not less than 10%.
4. hinge type stator structure according to claim 1, which is characterized in that the stator yoke side of the stator core piecemeal Edge offers locating slot, and positioning groove shape is swallow-tail form, circle or wedge shape.
5. hinge type stator structure according to claim 1, which is characterized in that the hinge type stator by 1 second Stator core piecemeal and N-1 the first stator core piecemeals are constituted, and N is the number of stator slots.
6. hinge type stator structure according to claim 1, which is characterized in that the groove is matched with the flange gap It closes, gap 0.003mm-0.05mm.
7. hinge type stator structure according to claim 1 at circle method, which is characterized in that at circle method include following Step:
1) with punching machine by silicon steel sheet according to design scheme punching at the first stator core piecemeal, second of stator core piecemeal, And guarantee the groove and flange of each stator core piecemeal;
2) second of stator core piecemeal of 1 markedness slot and N-1 the first stator core piecemeals are passed sequentially through into groove With flange inlaying grafting assembly, stator core is formed, and guarantees the non-grafting of groove of second of stator core piecemeal;
3) by the insulation framework made be arranged on stator core, and using coil winding machine by stator coil with form of straight lines around System is formed with wound stator in insulation framework;
4) there will be wound stator internally to draw close, slightly exert oneself to second of stator core piecemeal of non-grafting, and be larger than half The height in circular groove region is higher than the upper plane of the first stator core piecemeal of non-grafting, while by second of stator core Piecemeal is in close contact no more than the flange of semi-circular recesses region and the first stator core piecemeal, then by second of stator Iron core piecemeal is gently pressed, make the flange of the first stator core piecemeal be inserted into second of stator core piecemeal be greater than semicircle Connected in star region, until stator core piecemeal end face is aligned, hinge type stator is completed at circle.
8. according to claim 7 at circle method, which is characterized in that the first described stator core piecemeal is determined for second Sub- iron core piecemeal is that individually punching forms respectively by a set of punch die.
9. it is according to claim 7 at circle method, which is characterized in that when the stator coil is each identical with form of straight lines around System is in insulation framework.
10. according to claim 7 at circle method, which is characterized in that after the completion of the hinge type stator Cheng Yuan, in stator Outer diameter winds adhesive tape.
CN201811379939.8A 2018-11-20 2018-11-20 A kind of hinge type stator and its at circle method Pending CN109412284A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110216412A (en) * 2019-06-28 2019-09-10 珠海格力电器股份有限公司 Sectional type part to be rounded rounding device and rounding method
CN112564360A (en) * 2019-09-26 2021-03-26 广东威灵电机制造有限公司 Stator and motor
CN112688443A (en) * 2020-10-08 2021-04-20 郭星 Stator punching sheet monomer, stator punching sheet and motor stator
WO2023090600A1 (en) * 2021-11-19 2023-05-25 삼성전자 주식회사 Stator and suction motor comprising same

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102222990A (en) * 2011-06-09 2011-10-19 许晓华 Improved stator structure
WO2013131223A1 (en) * 2012-03-03 2013-09-12 常州亚通杰威电机有限公司 Low cogging torque motor stator, and assembly method therefor
CN107707044A (en) * 2017-11-21 2018-02-16 浙江联宜电机有限公司 Hinge type stator iron core
CN209402256U (en) * 2018-11-20 2019-09-17 卧龙电气集团股份有限公司 A kind of hinge type stator

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102222990A (en) * 2011-06-09 2011-10-19 许晓华 Improved stator structure
WO2013131223A1 (en) * 2012-03-03 2013-09-12 常州亚通杰威电机有限公司 Low cogging torque motor stator, and assembly method therefor
CN107707044A (en) * 2017-11-21 2018-02-16 浙江联宜电机有限公司 Hinge type stator iron core
CN209402256U (en) * 2018-11-20 2019-09-17 卧龙电气集团股份有限公司 A kind of hinge type stator

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110216412A (en) * 2019-06-28 2019-09-10 珠海格力电器股份有限公司 Sectional type part to be rounded rounding device and rounding method
CN110216412B (en) * 2019-06-28 2023-10-27 珠海格力电器股份有限公司 Block type rounding device and rounding method for to-be-rounded parts
CN112564360A (en) * 2019-09-26 2021-03-26 广东威灵电机制造有限公司 Stator and motor
CN112688443A (en) * 2020-10-08 2021-04-20 郭星 Stator punching sheet monomer, stator punching sheet and motor stator
WO2023090600A1 (en) * 2021-11-19 2023-05-25 삼성전자 주식회사 Stator and suction motor comprising same

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