CN109402835A - A kind of polyester fiber fancy weaving process - Google Patents
A kind of polyester fiber fancy weaving process Download PDFInfo
- Publication number
- CN109402835A CN109402835A CN201811292979.9A CN201811292979A CN109402835A CN 109402835 A CN109402835 A CN 109402835A CN 201811292979 A CN201811292979 A CN 201811292979A CN 109402835 A CN109402835 A CN 109402835A
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- China
- Prior art keywords
- yarn
- polyester fiber
- fabric
- warp
- weaving process
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02H—WARPING, BEAMING OR LEASING
- D02H3/00—Warping machines
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/263—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/327—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof
- D06M15/333—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof of vinyl acetate; Polyvinylalcohol
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a kind of polyester fiber fancy weaving process, including winder, warping, sizing, it wears and knits, five processes such as weaving, the face liber that it weaves is by passing through, weft threads is alternate one on the other to be interwoven, organize intertwined point more, nothing floats long line, fabric sheen is darker, quality is strong, surfacing, anyway face appearance is identical, other elastic tissues are added on the basis of plain weave, increase the gas permeability of fabric, glossiness etc., keep it more frivolous, it is soft, wearability is good simultaneously, under the conditions of guaranteeing that winding-structure is good, preparatory process reduces yarn as far as possible, line tension, reduce yarn, line elongation, keep yarn, linear elasticity, effectively promote the flexibility of fabric feeling, improve the fastness of fabric, improve fabric quality, and, warp tension arrangement is uniform, warp thread warp tension is reduced as far as possible, warp thread is set to exist It is easy to buckling when weaving, is obviously protruded with reaching lines, cloth cover effect is good.
Description
Technical field
The present invention relates to textile manufacturing techniques field, specially a kind of polyester fiber fancy weaving process.
Background technique
Terylene is world wide production maximum, and most widely used synthetic fibers kind, terylene accounts for the production of world's synthetic fibers at present
60% or more of amount.Be largely used to the textiles such as dress material, bedding, various decorative fabrics, defence and military particular fabric and
Other industrial fibre products, such as filtering material, insulating materials, tire cord, conveyer belt.In recent years, as the country passes through
Ji maintains sustained and rapid growth and the continuous improvement of domestic consumption of resident ability, and the demand of domestic area polyester staple fiber also constantly increases
It is long.The surprising growth rate of Chinese Polyester Series product, the production capacity increased rapidly, so that China is just developing progressively and washs for the world
The important processing base of synthetic fibre class product.
The type of polyester fiber fabric is more, and in addition to weaving pure polyester fabric, there are many more blended with various textile fabrics
Or the product to interweave, the deficiency of pure polyester fabric is compensated for, better wearability is played.Currently, dacron just towards
The direction that the synthetic fibers such as imitative hair, imitative silk, imitative fiber crops, imitation buckskin are naturally changed is developed.Polyester fiber is processed in all textile fabrics
The most chemical fibre kind of total amount develops differential kind, improves added value of product, Business Economic Benefit is improved, to entire chemical fibre
The influence of industry is most important；The differentiation of product is the developing direction of terylene, and the polyester fiber manufacturing enterprise of China is also exactly
Develop along this direction, therefore there are also very big potentialities to be exploited for terylene industry.
Summary of the invention
The purpose of the present invention is to provide a kind of polyester fiber fancy weaving process, the face liber quality woven is hard
Jail, surfacing add other elastic tissues anyway face appearance is identical on the basis of plain weave, increase the ventilative of fabric
Property, glossiness, to solve the problems mentioned in the above background technology.
To achieve the above object, the invention provides the following technical scheme:
A kind of polyester fiber fancy weaving process, comprising the following steps:
Step 1): the polyester filament from spinning portion winder: is processed into satisfactory bobbin on bobbin-winding machine；
Step 2): warping: changing yarn package form, forms more yarns by the bobbin that single thread is wound while having for winding is knitted
The warp beam of axis preliminary form；
Step 3): sizing: using high concentration, low viscosity, high-temperature, strong decompositions, low-tension, it is small extend, be impregnated with again, ask by
It covers, the moderate, method that uniformly winds that gets damp again is to warp yarn sizing；
Step 4): it wears and knits: being selected including lectotype selection, menopause tablet, heald frame, heald and reed；
Step 5): weaving: the motion calculation including lectotype selection and loom.
Preferably, winder method is specific as follows in step 1):
Step 101): influence of winding tension 0.88-1.0cN/tex, Winding Density of Cheese influence of winding tension: are controlled during winder
Inside and outside uniformity, tube forming are good；
Step 102): the selection of bobbin: cylindrical parallel winds spool；
Step 103): lectotype selection: Otto Kang Na 138-II type automatic winder is selected；
Step 104): rolling density, terylene are around yarn length and Production rate；
Step 105): anti-stacked measure: the transmission of periodically-varied groove drum, it is anti-stacked using groove drum.
Preferably, the specific method is as follows for warping in step 2):
Step 201): lectotype selection: Ben Ningge ZC type warping machine is selected；
Step 202): trim-beam number and every beamed warp number are calculated；
Step 203): warp beam is calculated around yarn length.
Preferably, the specific method is as follows for sizing in step 3):
Step 301): slurry preparation: select PVAC polyvinylalcohol 1.8%, polyacrylate 2%-4%, anti-friction composition 0.5%,
Penetrant 1%, grease 2%-8%, aqueous solvent 100%, mixing is sized mixing；
Step 302): lectotype selection: the Zell type efficient joint formula sizing machine of Germany is selected；
Step 303): the control that the rate of sizing and slurries are impregnated with, are coated；
Step 304): slurry axis spooling length calculates；
Step 305): warp beam and yarn coverage coefficient are calculated.
Preferably, step 4), which is worn, knits three automatic drawing-in machine of equipment choosing G177-180 type.
Preferably, fabric manufacture equipment selects GD768 type water-jet loom in step 5), and the course of work is divided into harness motion, draws
Latitude movement, beating motion, let off motion, takeup motion.
Compared with prior art, the beneficial effects of the present invention are:
1, a kind of polyester fiber fancy weaving process provided by the invention, by warp, weft threads one on the other it is alternate intertexture and
At, tissue intertwined point is more, and without long line is floated, fabric sheen is darker, and quality is strong, surfacing, anyway face appearance is identical,
Other elastic tissues are added on the basis of plain weave, increase gas permeability, the glossiness of fabric.
2, a kind of polyester fiber fancy weaving process provided by the invention, the face liber woven is more frivolous, feel
Softness, while wearability is good, under the conditions of guaranteeing that winding-structure is good, preparatory process reduces yarn, line tension as far as possible, reduces
Yarn, line elongation, keep yarn, linear elasticity, can not only reduce end breakage rate when weaving in this way, can also promote the flexible of fabric feeling
Property, improve the fastness of fabric.
3, a kind of polyester fiber fancy weaving process provided by the invention rationally plays the scavenging effect of winder, removes former
The cotton junction impurity and Harmful Defect of yarn, to reduce yarn, float, improving fabric quality moreover, the arrangement of warp tension is uniform is
It reduces warp thread warp tension to create conditions, as far as possible reduction warp thread warp tension, so that warp thread is easy to buckling in weaving, to reach
Lines is obvious and protrudes, and cloth cover effect is good.
Specific embodiment
It will be detailed below the embodiment of the present invention, however, the embodiment of the present invention is not limited thereto.Based in the present invention
Embodiment, every other embodiment obtained by those of ordinary skill in the art without making creative efforts,
It shall fall within the protection scope of the present invention.
In the embodiment of the present invention: a kind of polyester fiber fancy weaving process, comprising the following steps:
Step 1: winder: the polyester filament from spinning portion being processed into satisfactory bobbin on bobbin-winding machine, for increasing
Large package capacity improves yarn external quality；Specific method is as follows:
Step 101): influence of winding tension 0.88-1.0cN/tex, Winding Density of Cheese influence of winding tension: are controlled during winder
Inside and outside uniformity, tube forming is good, reduces fluctuation；
Step 102): the selection of bobbin: cylindrical parallel winds spool, and stability is good, and capacity is big, and density is big, fits
Suitable silk weaving, silk spinning industry；
Step 103): lectotype selection: Otto Kang Na 138-II type automatic winder is selected；
Step 104): rolling density, terylene are around yarn length and Production rate: according to Winding Density of Cheese: 0.5g/cm3,
Winding weight: γ × V × 10 G=-3=3022 × 0.5 × 10-3=1.5kg,
Theoretical length of yarn:
Step 105): anti-stacked measure: the transmission of periodically-varied groove drum, it is anti-stacked using groove drum.
Step 2: warping: changing yarn package form, form more yarns by the bobbin that single thread is wound while having for winding is knitted
The warp beam of axis preliminary form；The specific method is as follows:
Step 201): lectotype selection: Ben Ningge ZC type warping machine is selected；
Step 202): trim-beam number and every beamed warp number are calculated: primary and axis through number of axle n=M/K=8157/768=
10.6 ≈ 11, in formula: the total quantity of warps of M- fabric, K- bobbin cradle quality；The warping radical of every axis: n=MK=8157/768
=10.6 ≈ 11, m=M/n=S157/11=742,742 × 10+737=8157, the preceding every axis warping number of 10 warp beams are 742
Root warp thread, the rear every axis warping number of 1 warp beam are 737 warp thread；
Step 203): calculate warp beam around yarn length: warp beam maximum is around yarn volumeIn formula
D- warp beam maximum yarn winding diameter, D0Disc diameter, H- warp beam breadth, D- beaming roller diameter.
Step 3: sizing: using high concentration, low viscosity, high-temperature, strong decompositions, low-tension, it is small extend, be impregnated with again, ask by
Cover, the moderate, method that uniformly winds that gets damp again is to warp yarn sizing, reach after starching form a film, it is wear-resisting it is high, elongation is small, have certain
Hygroscopicity, sizing young pilose antler docile, opening is clear, smooth pliable, reduces electrostatic, is conducive to weave；The specific method is as follows:
Step 301): slurry preparation: select PVAC polyvinylalcohol 1.8%, polyacrylate 2%-4%, anti-friction composition 0.5%,
Penetrant 1%, grease 2%-8%, aqueous solvent 100%, mixing is sized mixing；
Step 302): lectotype selection: the Zell type efficient joint formula sizing machine of Germany is selected；
Step 303): the control that the rate of sizing and slurries are impregnated with, are coated, so that biasing strength improves, crush zone thickness of liquid film
Reduce, rate of sizing decline, slurries are impregnated with few, coating reduction；
Step 304): slurry axis spooling length calculates: winding volume: Starch axis theory undressed warp length:The warp thread Cut Mark Length of fabric lump:Starch the open ended lump number of axis:Take 23；
Step 305): pressing above-mentioned identical mode, calculates warp beam and yarn coverage coefficient.
It knits step 4: wearing: being selected including lectotype selection, menopause tablet, heald frame, heald and reed；It wears and knits equipment choosing G177-
180 type, three automatic drawing-in machine；The effect of menopause tablet: when warp end break, warp stop sheet falls, by mechanical detection mechanism or electrically
Testing agency starts loom to stop rapidly；Size, shape and the quality of menopause tablet are according to fibrous raw material, number of threads, loom form
Depending on the factors such as loom speed；The effect of heald frame: warp thread forms shed open by certain sink-float rule under the drive of heald frame, with
Required fabric tissue is made into convenient for weft yarn；
Step 5: weaving: the motion calculation including lectotype selection and loom, fabric manufacture equipment select GD768 type water spray to knit
Machine, the course of work are divided into harness motion, motion of weft-insertion, beating motion, let off motion, takeup motion；Harness motion purpose makes
The warp thread for penetrating harness eye separates up and down, forms shed open；Weft yarn is introduced and is formed by shed open by shedding mechanism by motion of weft-insertion, on one side
Longitude and latitude interweaves, and forms fabric；Beating motion uses four-bar mechanism, and crank length meets 1/3 relationship with the ratio between length hand in hand, i.e.,
It is short to beat up hand in hand；Let off motion unwinds warp thread from beam of a loom, and supplement forms system to fabric, keeps the stabilization of warp tension；Volume
It takes movement that established fabric is deflected from fell, is wound up on cloth beam, determine and control weft yarn is close in the arrangement of fabric
Degree.
In summary: a kind of polyester fiber fancy weaving process provided by the invention is alternate one on the other by warp, weft threads
It being interwoven, tissue intertwined point is more, and without long line is floated, fabric sheen is darker, and quality is strong, surfacing, anyway face appearance
It is identical, other elastic tissues are added on the basis of plain weave, increase gas permeability, glossiness of fabric etc., keep it more frivolous, hand
Sense is soft, while wearability is good, and under the conditions of guaranteeing that winding-structure is good, preparatory process reduces yarn, line tension as far as possible, subtracts
Few yarn, line elongation, keep yarn, linear elasticity, can not only reduce end breakage rate when weaving in this way, can also promote the soft of fabric feeling
Toughness improves the fastness of fabric, rationally plays the scavenging effect of winder, removes the cotton junction impurity and Harmful Defect of raw yarn, with drop
Low yarn, float improve fabric quality；Moreover, the arrangement of warp tension is uniform, create conditions to reduce warp thread warp tension, to the greatest extent
It may be decreased warp thread warp tension, warp thread made to be easy to buckling in weaving, obviously protruded with reaching lines, cloth cover effect is good.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art within the technical scope of the present disclosure, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (6)
1. a kind of polyester fiber fancy weaving process, which comprises the following steps:
Step 1): the polyester filament from spinning portion winder: is processed into satisfactory bobbin on bobbin-winding machine；
Step 2): warping: changing yarn package form, as at the beginning of the bobbin that single thread is wound forms more yarns while what is wound has beam of a loom
The warp beam of step form；
Step 3): sizing: using high concentration, low viscosity, high-temperature, strong decompositions, low-tension, it is small extend, be impregnated with again, ask it is coating,
The moderate, method that uniformly winds get damp again to warp yarn sizing；
Step 4): it wears and knits: being selected including lectotype selection, menopause tablet, heald frame, heald and reed；
Step 5): weaving: the motion calculation including lectotype selection and loom.
2. a kind of polyester fiber fancy weaving process as described in claim 1, which is characterized in that winder method has in step 1)
Body is as follows:
Step 101): influence of winding tension: influence of winding tension 0.88-1.0cN/tex is controlled during winder, inside and outside Winding Density of Cheese
Uniformity, tube forming are good；
Step 102): the selection of bobbin: cylindrical parallel winds spool；
Step 103): lectotype selection: Otto Kang Na 138-II type automatic winder is selected；
Step 104): rolling density, terylene are around yarn length and Production rate；
Step 105): anti-stacked measure: the transmission of periodically-varied groove drum, it is anti-stacked using groove drum.
3. a kind of polyester fiber fancy weaving process as described in claim 1, which is characterized in that warping is specific in step 2)
Method is as follows:
Step 201): lectotype selection: Ben Ningge ZC type warping machine is selected；
Step 202): trim-beam number and every beamed warp number are calculated；
Step 203): warp beam is calculated around yarn length.
4. a kind of polyester fiber fancy weaving process as described in claim 1, which is characterized in that sizing is specific in step 3)
Method is as follows:
Step 301): it slurry preparation: selects PVAC polyvinylalcohol 1.8%, polyacrylate 2%-4%, anti-friction composition 0.5%, be impregnated with
Agent 1%, grease 2%-8%, aqueous solvent 100%, mixing is sized mixing；
Step 302): lectotype selection: the Zell type efficient joint formula sizing machine of Germany is selected；
Step 303): the control that the rate of sizing and slurries are impregnated with, are coated；
Step 304): slurry axis spooling length calculates；
Step 305): warp beam and yarn coverage coefficient are calculated.
5. a kind of polyester fiber fancy weaving process as described in claim 1, which is characterized in that step 4), which is worn, knits equipment choosing
Three automatic drawing-in machine of G177-180 type.
6. a kind of polyester fiber fancy weaving process as described in claim 1, which is characterized in that fabric manufacture equipment selects in step 5)
With GD768 type water-jet loom, the course of work is divided into harness motion, motion of weft-insertion, beating motion, let off motion, takeup motion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811292979.9A CN109402835A (en) | 2018-10-31 | 2018-10-31 | A kind of polyester fiber fancy weaving process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811292979.9A CN109402835A (en) | 2018-10-31 | 2018-10-31 | A kind of polyester fiber fancy weaving process |
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| Publication Number | Publication Date |
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| CN109402835A true CN109402835A (en) | 2019-03-01 |
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ID=65470783
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| CN201811292979.9A Pending CN109402835A (en) | 2018-10-31 | 2018-10-31 | A kind of polyester fiber fancy weaving process |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106436343A (en) * | 2016-11-14 | 2017-02-22 | 苏州市兴丰强纺织科技有限公司 | Production process of light-reflecting jacquard fabric |
| CN107723880A (en) * | 2017-09-30 | 2018-02-23 | 江苏工程职业技术学院 | A kind of production technology of all-cotton yarn-dyed silk like fabric fabric |
-
2018
- 2018-10-31 CN CN201811292979.9A patent/CN109402835A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106436343A (en) * | 2016-11-14 | 2017-02-22 | 苏州市兴丰强纺织科技有限公司 | Production process of light-reflecting jacquard fabric |
| CN107723880A (en) * | 2017-09-30 | 2018-02-23 | 江苏工程职业技术学院 | A kind of production technology of all-cotton yarn-dyed silk like fabric fabric |
Non-Patent Citations (1)
| Title |
|---|
| 朱苏康，高卫东: "《机织学》", 31 May 2008, 中国纺织出版社 * |
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