CN109395772A - A kind of isomerization catalyst and its preparation method and application - Google Patents

A kind of isomerization catalyst and its preparation method and application Download PDF

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Publication number
CN109395772A
CN109395772A CN201710710401.XA CN201710710401A CN109395772A CN 109395772 A CN109395772 A CN 109395772A CN 201710710401 A CN201710710401 A CN 201710710401A CN 109395772 A CN109395772 A CN 109395772A
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isomerization catalyst
preparation
isomerization
mixture
catalyst
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CN109395772B (en
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刘欣梅
吕玉超
刘毓翔
许露
赵心馨
王晓卉
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China University of Petroleum East China
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J29/00Catalysts comprising molecular sieves
    • B01J29/82Phosphates
    • B01J29/84Aluminophosphates containing other elements, e.g. metals, boron
    • B01J29/85Silicoaluminophosphates [SAPO compounds]
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C5/00Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms
    • C07C5/22Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by isomerisation
    • C07C5/27Rearrangement of carbon atoms in the hydrocarbon skeleton
    • C07C5/2767Changing the number of side-chains
    • C07C5/277Catalytic processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2229/00Aspects of molecular sieve catalysts not covered by B01J29/00
    • B01J2229/10After treatment, characterised by the effect to be obtained
    • B01J2229/18After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2523/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
    • C07C2523/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper
    • C07C2523/74Iron group metals
    • C07C2523/755Nickel

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
  • Catalysts (AREA)

Abstract

The present invention provides a kind of isomerization catalysts and its preparation method and application, wherein, the method for preparing the isomerization catalyst includes: that (1) mixes the active metal presoma of the raw material for being used to prepare SAPO-11 molecular sieve and isomerization catalyst, obtains mixture A;(2) spawn is made by mechanical mixture in the mixture A;(3) Crystallizing treatment is carried out to the spawn, the isomerization catalyst is made after the washing of crystallization product crystalline substance, dry, roasting.Solution process provided by the invention is simply time saving, without external adding water as blending agent, saves water resource and reduces sewage discharge, protect environment;Metal precursor is introduced into carrier synthetic system, realizes the one-step synthesis of catalyst, saves the drying during Metal Supported and roasting process, reduces energy consumption;Catalyst shows higher hexane conversion rate and isomer selective simultaneously.

Description

A kind of isomerization catalyst and its preparation method and application
Technical field
The invention belongs to chemical technology fields, and in particular to a kind of isomerization catalyst and its preparation method and application.
Background technique
Isomerization process is one of the ideal technology for producing high-knock rating gasoline, which is improving the same of octane number When, any sulfur-bearing, nitrogenous compound are not introduced, and the content of gained gasoline olefin is lower, and stability is preferable, and develops isomery chemical industry The key of skill is the research and development of high performance catalyst.Catalyst used by isomerization process is bifunctional catalyst, It is made of the acid carrier of metal component and heterogeneous activity with hydrogenation/dehydrogenation function.Currently, the metal group of catalyst The shortcomings that dividing is mostly noble metal, but it is expensive and easy poisoning and deactivation greatly limits its development, carries on the back herein Under scape, base metal (such as nickel, tungsten, cobalt etc.) base isomerization catalyst causes the research interest of people.Carrier is as catalysis Another important component of agent, property equally have an important influence the performance of catalyst.In numerous acidic molecular sieves In material, SAPO-11 molecular sieve due to being used extensively with unique one-dimensional ten-ring cellular structure and mild Acidity Make the carrier of isomerization catalyst.Up to now, the main conventional hydrothermal method of the preparation method of molecular sieve, dry gel method, microwave close Cheng Fa, solvent-thermal method, ionic liquid synthetic method.Conventional hydrothermal method is due to having the characteristics that relative cost is low and easy amplification and wide It is general to be applied to industrial circle.However this method generates largely containing the industrial wastewater of organic amine, brings greatly for waste water downstream processing Burden.Although discharge of wastewater can be effectively reduced in xerogel synthetic method, this method is still needed to through aqueous solvent mixed raw material, and It not only will increase energy consumption when heating solvent evaporated preparation dry glue, to water resources shortage area, the popularization of this method nevertheless suffers from pole Big limitation.In addition, after obtaining acid carrier, how metal component is carried on carrier, the method being widely used at present has leaching Stain method, ion-exchange and coprecipitation etc..Wherein, infusion process is used extensively because having the characteristics that process is simple and manageable In industrial production, but when the non-precious metal catalyst of this method preparation, metal dispersity is lower, this can reduce isomerization catalyst Hydrogenation/dehydrogenation performance, to influence its isomerization activity.Meanwhile in metallic solution impregnate after carrier also need through drying, Roasting and etc., energy consumption is larger.Therefore, how high-performance, low cost be prepared by simple and easy, energy-saving and environment-friendly technique Isomerization catalyst, be the key that push isomerization process development.
Summary of the invention
To solve the above problems, the purpose of the present invention is to provide a kind of preparation methods of isomerization catalyst.
It is a further object of the present invention to provide a kind of isomerization catalysts as made from the above method.
It is a further object of the present invention to provide a kind of application of above-mentioned isomerization catalyst in Isomerization of Hexane technique.
In order to achieve the above objectives, the present invention provides a kind of preparation method of isomerization catalyst, this method includes following Step:
(1) the active metal presoma of the raw material for being used to prepare SAPO-11 molecular sieve and isomerization catalyst is mixed It closes, obtains mixture A;The raw material includes boehmite, phosphoric acid, silica solution and organic amine;In the mixture A, intend thin The dosage of diaspore is with Al2O3Meter, water and Al2O3Molar ratio be 2.9-8.7:1;
(2) by the mixture A by mechanical mixture at spawn is made;
(3) Crystallizing treatment is carried out to the spawn, is made described different after the washing of crystallization product crystalline substance, dry, roasting Structure catalyst.
The method of the present invention is will directly to prepare raw material and the work of SAPO-11 molecular sieve under conditions of without aqueous solvent is added outside Property metal precursor is mixed, and mixes by stirring (such as mechanical stirring) and spawn is made, and then carries out crystallization Reaction, so that a kind of isomerization catalyst haveing excellent performance be made.Compared with conventional method, the isomery of the method for the present invention preparation Change catalyst have it is higher activity and isomery hydrocarbon-selective, this may with formd under specific preparation condition high activity crystal phase with And to improve active metal dispersion degree related.What the method for the present invention utilized is that (such as phosphoric acid, silica solution intend thin water to Molecular sieve raw material Aluminium stone) included water and metal salt presoma the crystallization water, therefore, water and Al2O3Molar ratio (2.9-8.7:1) be much smaller than The water content of customary preparation methods, after spawn is made, then it is same with AEL structure through crystallization, washing, calcination process preparation When load the isomerization catalyst of active metal.
Method provided by the invention prepares gelatinous mass under conditions of additionally not adding aqueous medium, and synchronization will be before metal Body is driven to be introduced into the synthetic system of molecular sieve;Moreover, with this condition, AEL structure molecular sieve has still successfully been made.This method is not Only preparation process is simple, energy conservation and environmental protection, and prepared catalyst has isomerization performance outstanding.
In the preparation method of above-mentioned isomerization catalyst, it is preferable that in above-mentioned steps (1), in the mixture A, Water and Al2O3Molar ratio be 3.5-7.5:1, preferably 4.8-5.2:1.
In the preparation method of above-mentioned isomerization catalyst, it is preferable that in above-mentioned steps (1), the use of boehmite Amount is with Al2O3Meter, the dosage of phosphoric acid is with P2O5Meter, the dosage of active metal presoma is in terms of atomic state metal Re, the use of silica solution Amount is with SiO2Meter, the molar ratio of each raw material are as follows:
Boehmite: phosphoric acid: silica solution: organic amine: Re=(0.8-1.0): 1.0:(0.2-0.8): (1.5-2.0): (0.06-0.25)。
In the preparation method of above-mentioned isomerization catalyst, it is preferable that in above-mentioned steps (1), before the active metal Drive the soluble compound and/or hydrolyzable compound that body is nickel element, preferably Nickelous nitrate hexahydrate.
In the preparation method of above-mentioned isomerization catalyst, it is preferable that in above-mentioned steps (1), the organic amine includes Di-n-propylamine and/or di-n-butylamine;Preferably di-n-propylamine.
In the preparation method of above-mentioned isomerization catalyst, it is preferable that the item in above-mentioned steps (3), when Crystallizing treatment Part are as follows: crystallization 18-36 hours at 180-200 DEG C.
In the preparation method of above-mentioned isomerization catalyst, it is preferable that in above-mentioned steps (3), washed to crystallization product When, by weight, the dosage of deionized water is 5-15 times of crystallization product.
In the preparation method of above-mentioned isomerization catalyst, it is preferable that in above-mentioned steps (3), the condition of the drying Are as follows: it is 4-12 hours dry at 80-120 DEG C.
In the preparation method of above-mentioned isomerization catalyst, it is preferable that in above-mentioned steps (3), the condition of the roasting Are as follows: it is roasted 4-6 hours at 500-600 DEG C.
The present invention also provides a kind of isomerization catalysts prepared by the above method.
The present invention also provides a kind of application of above-mentioned isomerization catalyst in Isomerization of Hexane technique.
Raw material is mixed gelled crystallization predecessor using the method for mechanical mixture by scheme provided by the invention, using one Isomerization catalyst is prepared in footwork, and the simple process is time saving, without external adding water as blending agent, saves water resource and subtracts Few sewage discharge, protects environment;Metal precursor is introduced into carrier synthetic system, the one-step synthesis of catalyst is realized, saves gold Belong to the drying in loading process and roasting process, reduces energy consumption, alleviating energy crisis;The catalyst of this method preparation simultaneously has Excellent isomerization performance shows higher hexane conversion rate and isomer selective.
Specific embodiment
In order to which technical characteristic of the invention, purpose and beneficial effect are more clearly understood, now to skill of the invention Art scheme carries out described further below, but should not be understood as that limiting the scope of the invention.
Raw material used in embodiment:
Boehmite, the production of Yantai Heng Hui Chemical Co., Ltd., Al2O3Content 70wt%;
Phosphoric acid, Xilong Chemical Co., Ltd's production, 85%, it analyzes pure;
Acidic silicasol, Qingdao northeast part of China Chemical Co., Ltd., SiO2Content 30%, H2O content about 70%;
Di-n-propylamine, Sinopharm Chemical Reagent Co., Ltd.'s production, is analyzed pure;
Nickelous nitrate hexahydrate, Sinopharm Chemical Reagent Co., Ltd.'s production, is analyzed pure.
Embodiment 1
A kind of isomerization catalyst is present embodiments provided, the preparation process of the catalyst is as follows:
(1) by boehmite, phosphoric acid, silica solution, organic amine (di-n-propylamine) and active metal presoma (six hydration nitre Sour nickel) it is mixed by following molar ratio:
Boehmite is (with Al2O3Meter): phosphoric acid is (with P2O5Meter): silica solution is (with SiO2Meter): organic amine: before active metal Drive body (Re, with metal atoms): water=0.8:1.0:0.4:1.9:0.125:4.8 obtains mixture A;
(2) said mixture A is formed into spawn (crystallization predecessor) by mechanical stirring;
(3) above-mentioned spawn is placed in high pressure crystallizing kettle, 200 DEG C obtain crystallization product in thermostatic crystallization 24 hours; It is then 10 hours dry in 100 DEG C using the deionized water filtration washing crystallization product of 10 times of crystallization product quality, finally The SAPO-11 isomerization catalyst that load has metal can be obtained for 6 hours in 500 DEG C of roastings.
After tested, which is 360 DEG C of temperature in reaction condition, pressure 2.0MPa, air speed 1h-1, hydrogen oil Hexane conversion rate when than being 4.0 is up to 78.9%, isohexane selectively up to 84.5%, and isohexane yield is up to 66.7%.
Embodiment 2
A kind of isomerization catalyst is present embodiments provided, the preparation process of the catalyst is as follows:
(1) by boehmite, phosphoric acid, silica solution, organic amine (di-n-propylamine) and active metal presoma (six hydration nitre Sour nickel) it is mixed by following molar ratio:
Boehmite is (with Al2O3Meter): phosphoric acid is (with P2O5Meter): silica solution is (with SiO2Meter): organic amine: before active metal Drive body (Re, with metal atoms): water=0.9:1.0:0.4:1.8:0.25:5.6 obtains mixture A;
(2) said mixture A is formed into spawn (crystallization predecessor) by mechanical stirring;
(3) above-mentioned spawn is placed in high pressure crystallizing kettle, 200 DEG C obtain crystallization product in thermostatic crystallization 24 hours; It is then 8 hours dry in 110 DEG C using the deionized water filtration washing crystallization product of 15 times of crystallization product quality, last 500 The SAPO-11 isomerization catalyst that load has metal can be obtained for 5 hours in DEG C roasting.
After tested, which is 340 DEG C of temperature in reaction condition, pressure 2.0MPa, air speed 1h-1, hydrogen oil Hexane conversion rate when than being 4.0 is up to 71.2%, isohexane selectively up to 91.5%, and isohexane yield is up to 65.2%.
Embodiment 3
A kind of isomerization catalyst is present embodiments provided, the preparation process of the catalyst is as follows:
(1) by boehmite, phosphoric acid, silica solution, organic amine (di-n-propylamine) and active metal presoma (six hydration nitre Sour nickel) it is mixed by following molar ratio:
Boehmite is (with Al2O3Meter): phosphoric acid is (with P2O5Meter): silica solution is (with SiO2Meter): organic amine: metal precursor (Re, with metal atoms)=1.0:1.0:0.4:1.9:0.19:5.2, obtains mixture A;
(2) said mixture A is formed into spawn (crystallization predecessor) by mechanical stirring;
(3) above-mentioned spawn is placed in high pressure crystallizing kettle, 200 DEG C obtain crystallization product in thermostatic crystallization 24 hours; It is then 6 hours dry in 120 DEG C using the deionized water filtration washing crystallization product of 15 times of crystallization product quality, last 500 The SAPO-11 isomerization catalyst that load has metal can be obtained for 6 hours in DEG C roasting.
After tested, which is 340 DEG C of temperature in reaction condition, pressure 2.0MPa, air speed 1h-1, hydrogen oil Hexane conversion rate when than being 4.0 is up to 68.5%, isohexane selectively up to 93.6%, and isohexane yield is up to 64.1%.
Comparative example 1
This comparative example provides a kind of isomerization catalyst of conventional impregnation method preparation.Raw material used in this comparative example with Embodiment 3 is identical, on the one hand difference be to have used external adding water (before crystallization in material, water and Al2O3Molar ratio be 80:1); On the other hand difference is first to prepare SAPO-11 catalyst, then infusion process nickel-loaded.
Using test condition same as Example 3, test result are as follows: hexane conversion rate is 59.2%, isohexane choosing Selecting property is 67.4%, and isohexane yield is 39.9%.
By the above comparative experiments it is found that the catalyst of the method for the present invention preparation has a clear superiority.

Claims (10)

1. a kind of preparation method of isomerization catalyst, which is characterized in that method includes the following steps:
(1) the active metal presoma of the raw material for being used to prepare SAPO-11 molecular sieve and isomerization catalyst is mixed, is obtained To mixture A;The raw material includes boehmite, phosphoric acid, silica solution and organic amine;In the mixture A, boehmite Dosage with Al2O3Meter, water and Al2O3Molar ratio be 2.9-8.7:1;
(2) spawn is made by mechanical mixture in the mixture A;
(3) Crystallizing treatment is carried out to the spawn, the isomerization is made after the washing of crystallization product crystalline substance, dry, roasting Catalyst.
2. the preparation method of isomerization catalyst according to claim 1, which is characterized in that in the mixture A, water with Al2O3Molar ratio be 3.5-7.5:1, preferably 4.8-5.2:1.
3. the preparation method of isomerization catalyst according to claim 1, which is characterized in that in above-mentioned steps (1), intend The dosage of boehmite is with Al2O3Meter, the dosage of phosphoric acid is with P2O5Meter, the dosage of active metal presoma is with atomic state metal Re Meter, the dosage of silica solution is with SiO2Meter, the molar ratio of each raw material are as follows:
Boehmite: phosphoric acid: silica solution: organic amine: Re=(0.8-1.0): 1.0:(0.2-0.8): (1.5-2.0): (0.06-0.25)。
4. the preparation method of isomerization catalyst according to claim 1, which is characterized in that in above-mentioned steps (1), institute State the soluble compound and/or hydrolyzable compound that active metal presoma is nickel element, preferably Nickelous nitrate hexahydrate.
5. the preparation method of isomerization catalyst according to claim 1, which is characterized in that in above-mentioned steps (1), institute Stating organic amine includes di-n-propylamine and/or di-n-butylamine;Preferably di-n-propylamine.
6. the preparation method of isomerization catalyst according to claim 1, which is characterized in that brilliant in above-mentioned steps (3) Change condition when processing are as follows: crystallization 18-36 hours at 180-200 DEG C.
7. the preparation method of isomerization catalyst according to claim 1, which is characterized in that right in above-mentioned steps (3) When crystallization product washs, by weight, the dosage of deionized water is 5-15 times of crystallization product;
Preferably, the condition of the drying are as follows: 4-12 hours dry at 80-120 DEG C.
8. the preparation method of isomerization catalyst according to claim 1, which is characterized in that in above-mentioned steps (3), institute State the condition of roasting are as follows: roast 4-6 hours at 500-600 DEG C.
9. a kind of isomerization catalyst as made from claim 1-8 described in any item methods.
10. application of the isomerization catalyst as claimed in claim 9 in Isomerization of Hexane technique.
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CN114939434A (en) * 2022-06-01 2022-08-26 南京工业大学 Process for catalyzing hydroisomerization of n-hexane
CN114956942A (en) * 2022-06-01 2022-08-30 南京工业大学 Process for catalyzing hydroisomerization of n-hexadecane

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CN113680381A (en) * 2021-08-18 2021-11-23 四川泸天化股份有限公司 Preparation method and application of bifunctional molecular sieve catalyst
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CN114956942A (en) * 2022-06-01 2022-08-30 南京工业大学 Process for catalyzing hydroisomerization of n-hexadecane
CN114956942B (en) * 2022-06-01 2023-12-22 南京工业大学 Process for catalyzing hydroisomerization of n-hexadecane

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