CN109389627A - Contactless glue amount judgment means - Google Patents
Contactless glue amount judgment means Download PDFInfo
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- CN109389627A CN109389627A CN201710669953.0A CN201710669953A CN109389627A CN 109389627 A CN109389627 A CN 109389627A CN 201710669953 A CN201710669953 A CN 201710669953A CN 109389627 A CN109389627 A CN 109389627A
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- Prior art keywords
- glue amount
- glue
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- difference
- pixel
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/30—Determination of transform parameters for the alignment of images, i.e. image registration
- G06T7/33—Determination of transform parameters for the alignment of images, i.e. image registration using feature-based methods
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
- G06T7/00—Image analysis
- G06T7/90—Determination of colour characteristics
Abstract
A kind of contactless glue amount judgment means generate a luminescence unit of characteristic wave bands light comprising an opposite glue-line, acquisition includes an image sensing unit and a processing unit for a glue-line image of the glue-line under the action of preceding feature band of light.The processing unit obtains the pixel array of the glue-line image, and with the chromatic value M of the pixel1~MmFor parameter, and according to a preset comparison mechanism and aforementioned parameters, an assessment result for judging glue amount is generated.Whereby, the present invention is the chromatic value with pixel array, as the basis for judging glue amount, it is not only able to learn zonal glue amount variation, and equipment cost is low, judgment mode is simple, and with the promotion of bit number used in each pixel, and the accuracy of glue amount judgement can more be substantially improved.
Description
Technical field
The present invention relates to a kind of glue amount judgment means, more particularly to a kind of contactless glue amount judgment means.
Background technique
A pair of shoes is made, the use and influence of " glue " occupy critically important status.And judged whether glue amount is normal in the past,
It is mainly measured by weight and other physics modes, can just estimate its glue amount.And such mode can only obtain it is whole
The information of body glue amount can not learn zonal glue amount variation.
Gluing amount control device disclosed in a kind of TaiWan, China patent announcement M503948 Patent Case is mainly logical
The light beam that glue is crossed in sensor sensing break-through is crossed, to judge the variation of glue forming width.Separately have in the way of image judgement, needle
To there is glue region, estimate whether sticky surface product can reach standard.
Only, foregoing manner can only all estimate the area or size for having glue region, and can not equally learn region
Property glue amount variation, still can not be complete in chemical reaction process after the heating so that excessive glue amount or very few glue amount
The full effect for playing adhesion, quality of adhesion still need to be further improved.
Summary of the invention
The purpose of the present invention is to provide the contactless glue amount judgment means that one kind can judge glue amount.
Contactless glue amount judgment means of the invention, for judging the glue amount of a glue-line, which is formed in one
On shoes part, which includes that a luminescence unit, an image sensing unit and a processing are single
Member.
The luminescence unit generates characteristic wave bands light with respect to the shoes part.
The image sensing unit captures a glue-line picture comprising the glue-line under the action of preceding feature band of light.
The processing unit obtains the pixel array of the glue-line picture, and with the chromatic value M of the pixel1~MmFor parameter,
According to a preset comparison mechanism and aforementioned parameters, an assessment result for judging glue amount is generated.
Contactless glue amount judgment means of the invention, bit number used in each pixel are greater than 8 bit (8-bit
colour)。
Contactless glue amount judgment means of the invention, the image sensing unit under the action of preceding feature band of light,
A shoes part picture for not including the glue-line is also captured, which obtains the pixel array of the shoes part picture, and also into one
Step is with the chromatic value N of n pixel of the shoes part picture1~NnAt least one be parameter.
Contactless glue amount judgment means of the invention, the comparison mechanism include providing at least one a reference value V0, and meter
Calculate m reference difference Rm,
Reference difference Rm=chromatic value MmChromatic value Nn,
As reference difference RmFall into a reference value V0The range of ± feasible value A, the assessment result are that glue amount is normal, work as reference difference
Value RmA reference value V is not fallen within0The range of ± feasible value A, the value of the commenting result are that glue amount is abnormal.
Contactless glue amount judgment means of the invention, work as reference difference > a reference value+feasible value, which is glue
It measures exception and glue amount is excessive, when reference difference < a reference value-feasible value, which is glue amount exception and glue amount is very few.
Contactless glue amount judgment means of the invention, the processing unit have m according to the definition of the normal glue amount of the glue-line
Standard value V1~Vm, and a reference value V0=[(standard value V1Chromatic value N1)+...+(standard value VmChromatic value Nn)]/m。
Contactless glue amount judgment means of the invention, the comparison mechanism further include calculating n to judge difference Jn,
Judge difference Jn=reference difference RmA reference value V0,
When judging difference Jn>+feasible value A, which is glue amount exception and glue amount is excessive, when judging difference Jn<-hold
Perhaps value A, which is glue amount exception and glue amount is very few, when judging that difference falls into the range of ± feasible value, the assessment result
It is normal for glue amount.
Contactless glue amount judgment means of the invention, m pixel of the processing unit to be arranged along an axis direction
Chromatic value M1~MmAnd the chromatic value N of n pixel1~NnFor parameter.
The beneficial effects of the present invention are: it is not only able to the chromatic value of pixel array as the basis for judging glue amount
Learn zonal glue amount variation, and equipment cost is low, judgment mode is simple, and with bit number used in each pixel
Promotion, can more be substantially improved glue amount judgement accuracy.
Detailed description of the invention
Other features of the invention and effect will be clearly presented in the embodiment referring to schema, in which:
Fig. 1 is a schematic diagram, illustrates one embodiment of the contactless glue amount judgment means of the present invention;
Fig. 2 is the striograph captured by an Image sensor apparatus in the embodiment;
Fig. 3 is a schematic diagram, illustrates a shoes part for not having gluing in the embodiment;
Fig. 4 is a coloration-pixel array position curve figure that the shoes part an of glue-line is formed in the embodiment;
Fig. 5 is a coloration-pixel array position curve figure for the shoes part that glue amount is excessive in the embodiment;And
Fig. 6 is a coloration-pixel array position curve figure of the insufficient shoes part of glue amount in the embodiment.
Specific embodiment
Before the present invention is described in detail, it shall be noted that in the following description content, similar element is with identical
Number indicate.
Refering to fig. 1 with Fig. 2, an embodiment of the contactless glue amount judgment means of the present invention, for judging a glue-line 1
Glue amount, it is a kind of coloured sizing material of tool which, which is formed on a shoes part 2, or a kind of is added with fluorescent material
Transparent adhesive tape.
The contactless glue amount judgment means include 3, image sensing units 4 of a luminescence unit and a processing
Unit 5.
The luminescence unit 3 generates characteristic wave bands light with respect to the shoes part 2.In the present embodiment, preceding feature band of light is one
Kind UV light, wavelength is between 10nm~400nm.
The image sensing unit 4 captures a glue-line comprising the glue-line 1 and draws under the action of preceding feature band of light
Face 61, and not comprising the glue-line 1 shoes part picture 62.In the present embodiment, which is a kind of photosensitive
Coupling element, and aforementioned glue-line picture 61 and shoes part picture 62 can be captured simultaneously and be the same image 6 (such as Fig. 2), or
Captured one after another and be different two images 6,6 ' (image 6 ' of the image 6 of such as Fig. 3 and the image 6 ' of Fig. 4 or Fig. 5,
Or the image 6 ' of Fig. 6).
In addition, bit number used in each pixel of 4 pick-up images 6 of the image sensing unit or image 6 ' is greater than
8 bits (8-bit colour), and advantage of the preceding feature band of light using UV light is that it is possible to make image 6 or image 6 '
Each pixel chromatic value performance difference it is more apparent.
The processing unit 5 obtains the pixel array of the glue-line picture 61, the shoes part picture 62, and with the glue-line picture 61
In m pixel chromatic value M1~MmAnd the chromatic value N of n pixel in the shoes part picture 621~NnFor parameter, and root
There is m standard value V according to the normal glue amount definition of the glue-line 11~Vm, and according to a preset comparison mechanism and aforementioned parameters,
Generate an assessment result for judging glue amount.
By taking the pixel arranged along an axis Y-direction judges whether exception as an example, the shoes part picture not comprising the glue-line 1
62 pixel color angle value N1~NnDifference=100, the standard value V of the object 2 of normal glue amount1~VmIt, should as shown in Fig. 4 and table 1
After image sensing unit 4 captures the image 6,6 ', which obtains the glue-line picture 61 that the shoes part 2 includes the glue-line 1
Pixel color angle value M1~MmAs shown in table 1, wherein for convenience of description, only take 7 picture element explanations, i.e. m=n=1~7, and pre-
If A=5, then feasible value+A~- A=+5~-5.
Table 1:
Refering to fig. 1, the comparison mechanism of Fig. 5 and Fig. 6 and table 1, the processing unit 5 includes:
Calculating benchmark value V0:
A reference value V0=[(standard value V1Chromatic value N1)+...+(standard value VnChromatic value Nn)]/n=(11+14+12+13
+ 14+15+13)/7=13.1429
Calculate m reference difference Rm:
Reference difference Rm=chromatic value MmChromatic value Nn
R1=M1-N1=121-100=21
R2=M2-N2=135-100=35
R3=M3-N3=119-100=19
R4=M4-N4=105-100=5
R5=M5-N5=100-100=0
R6=M6-N6=114-100=14
R7=M7-N7=113-100=13
It calculates n and judges difference Jn:
Judge difference Jn=reference difference RmA reference value V0
J1=R1-V0=21-13.1429=7.8571
J2=R2-V0=35-13.1429=21.8571
J3=R3-V0=19-13.1429=5.8571
J4=R4-V0=5-13.1429=-8.1429
J5=R5-V0=0-13.1429=-13.1429
J6=R6-V0=14-13.1429=0.8571
J7=R7-V0=13-13.1429=-0.1429
Generate the assessment result such as table 1:
The judgement difference J of 1st pixel of glue-line picture 611=7.8571, it is greater than range+5~-5 of ± feasible value A,
It is judged as glue amount exception, and glue amount is excessive;Such as coloration-pixel array position curve figure of Fig. 6, can significantly find out, at this
The excessive region of glue amount on shoes part 2, chromatic value are apparently higher than other regions.
The judgement difference J of 2nd pixel of glue-line picture 612=21.8571, greater than ± feasible value A range+5~-
5, it is judged as glue amount exception, and glue amount is excessive;
The judgement difference J of 3rd pixel of glue-line picture 613=5.8571, it is greater than range+5~-5 of ± feasible value A,
It is judged as glue amount exception, and glue amount is excessive;
The judgement difference J of 4th pixel of glue-line picture 614=-8.1429, less than ± feasible value A range+5~-
5, it is judged as glue amount exception, and glue amount is insufficient;By coloration-pixel array position curve figure of Fig. 6, can significantly find out,
The very few region of glue amount on the shoes part 2, chromatic value are significantly lower than other regions.
The judgement difference J of 5th pixel of glue-line picture 615=-13.1429, less than ± feasible value A range+5~-
5, it is judged as glue amount exception, and glue amount is insufficient;
The judgement difference J of 6th pixel of glue-line picture 616=0.8571, range+5~-5 of ± feasible value A are fallen into,
It is judged as that glue amount is normal.
The judgement difference J of 7th pixel of glue-line picture 617=-0.1429, fall into the range+5 of ± feasible value A~-
5, it is judged as that glue amount is normal.
In addition, it is worth noting that, when calculating reference difference RmIt afterwards, also can be with a reference value V0The model of ± feasible value A
It encloses, assessment result is generated, as reference difference RmFall into a reference value V0The range of ± feasible value A, the assessment result are that glue amount is normal,
As reference difference RmA reference value V is not fallen within0The range of ± feasible value A, the value of the commenting result are that glue amount is abnormal, for example:
R1=21 > 18.1429~8.1429, then judge that the glue amount of the 1st pixel of the glue-line picture 61 is abnormal, and glue
Amount is excessive.
R2=35 > > 18.1429~8.1429, then judge that the glue amount of the 2nd pixel of the glue-line picture 61 is abnormal, and glue
Amount is excessive.
R3=19 > 18.1429~8.1429, then judge that the glue amount of the 3rd pixel of the glue-line picture 61 is abnormal, and glue
Amount is excessive.
R4=5 < 18.1429~8.1429, then judge that the glue amount of the 4th pixel of the glue-line picture 61 is abnormal, and glue amount
It is insufficient.
R5=0 < 18.1429~8.1429, then judge that the glue amount of the 5th pixel of the glue-line picture 61 is abnormal, and glue amount
It is insufficient.
R6=14,18.1429~8.1429 range is fallen into, then judges the glue amount of the 6th pixel of the glue-line picture 61
Normally.
R7=13,18.1429~8.1429 range is fallen into, then judges the glue amount of the 7th pixel of the glue-line picture 61
Normally.
Expansion details can be deduced from the description above due to having usually intellectual in this field, do not added
It is bright.
Via above explanation, the advantages of previous embodiment, can be summarized as follows:
1, the present invention is the chromatic value with pixel array, as the basis for judging glue amount, is not only able to learn zonal
Glue amount variation, and equipment cost is low, judgment mode is simple, and as each pixel color angle value performance difference is wider, it more can be substantially
Promote the accuracy of glue amount judgement.
Furthermore 2, due to the number of aforementioned glue amount, can digitization, therefore, obtained assessment result can also be used
In the uniformity for judging glue amount, or can be as the reference of adjustment drying time, for example, aforementioned judgement difference Jn=0.8571
Corresponding shoes part 2 or region, because glue amount is more, drying time is 5 minutes, and JnShoes part 2 corresponding to=- 0.1429
Or region, because glue amount is less, drying time is 3 minutes, whereby, the glue-line 1 is enable to play maximum bonding benefit, into
And promote the quality of finished product.
As described above, only the embodiment of the present invention, when that cannot be limited the scope of implementation of the present invention with this, i.e.,
It is all according to simple equivalent changes and modifications made by claims of the present invention and description, all still belong to model of the invention
It encloses.
Claims (8)
1. a kind of contactless glue amount judgment means, for judging the glue amount of a glue-line, which is formed on a shoes part,
It is characterized by: the contactless glue amount judgment means include:
One luminescence unit, the opposite shoes part generate characteristic wave bands light;
One image sensing unit captures a glue-line picture comprising the glue-line under the action of preceding feature band of light;And
One processing unit obtains the pixel array of the glue-line picture, and with the chromatic value M of m pixel1~MmFor parameter, according to
A preset comparison mechanism and aforementioned parameters generate an assessment result for judging glue amount.
2. contactless glue amount judgment means according to claim 1, it is characterised in that: bit number used in each pixel
Mesh is greater than 8 bits.
3. contactless glue amount judgment means according to claim 1, it is characterised in that: the image sensing unit is aforementioned
Under the action of characteristic wave bands light, a shoes part picture for not including the glue-line is also captured, which obtains the shoes part picture
Pixel array, and also further with the chromatic value N of n pixel of the shoes part picture1~NnAt least one be parameter.
4. contactless glue amount judgment means according to claim 3, it is characterised in that: the comparison mechanism includes being provided to
A few a reference value V0, and calculate m reference difference Rm,
Reference difference Rm=chromatic value MmChromatic value Nn,
As reference difference RmFall into a reference value V0The range of ± feasible value A, which is that glue amount is normal, as reference difference Rm
A reference value V is not fallen within0The range of ± feasible value A, the value of the commenting result are that glue amount is abnormal.
5. contactless glue amount judgment means according to claim 4, it is characterised in that: work as reference difference > a reference value+appearance
Perhaps it is worth, which is glue amount exception and glue amount is excessive, and when reference difference < a reference value-feasible value, which is glue amount
Exception and glue amount is very few.
6. contactless glue amount judgment means according to claim 4, it is characterised in that: the processing unit is according to the glue-line
Normal glue amount definition have m standard value V1~Vm, and a reference value V0=[(standard value V1Chromatic value N1)+...+(standard value Vm-
Chromatic value Nn)]/m。
7. contactless glue amount judgment means according to claim 4, it is characterised in that: the comparison mechanism further includes calculating
N judges difference Jn,
Judge difference Jn=reference difference RmA reference value V0,
When judging difference Jn>+feasible value A, which is glue amount exception and glue amount is excessive, when judging difference Jn<-feasible value
A, which is glue amount exception and glue amount is very few, and when judge that difference falls into the range of ± feasible value, which is glue
Amount is normal.
8. contactless glue amount judgment means according to claim 3, it is characterised in that: the processing unit is along an axis
The chromatic value M of m pixel of line direction arrangement1~MmAnd the chromatic value N of n pixel1~NnFor parameter.
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CN101729884A (en) * | 2008-10-16 | 2010-06-09 | 慧国(上海)软件科技有限公司 | Image acquiring device and image preprocessing method |
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