CN109375596A - A kind of device data acquisition control system - Google Patents
A kind of device data acquisition control system Download PDFInfo
- Publication number
- CN109375596A CN109375596A CN201811268125.7A CN201811268125A CN109375596A CN 109375596 A CN109375596 A CN 109375596A CN 201811268125 A CN201811268125 A CN 201811268125A CN 109375596 A CN109375596 A CN 109375596A
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- CN
- China
- Prior art keywords
- data acquisition
- tablet computer
- erp system
- control system
- acquisition control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000001746 injection moulding Methods 0.000 claims abstract description 24
- 238000012545 processing Methods 0.000 claims description 13
- 238000004891 communication Methods 0.000 claims description 5
- 238000003860 storage Methods 0.000 claims description 4
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000011160 research Methods 0.000 claims description 3
- 239000000243 solution Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4183—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/45—Nc applications
- G05B2219/45244—Injection molding
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a kind of device data acquisition control systems, it include: injection molding machine equipment, several Zigbee terminals, ERP system, Cloud Server and webpage/wechat public platform link module of Zigbee coordinator, PC or tablet computer, the injection molding machine equipment is connected in several Zigbee terminals, several Zigbee terminals are connected in the ERP system of the PC or tablet computer by Zigbee coordinator, the ERP system of the PC or tablet computer is connected on Cloud Server, and the Cloud Server is connected in webpage/wechat public platform link module;The device data acquisition control system further includes being used cooperatively to think other terminal modules.The present invention has that data-handling capacity is strong, accuracy of data acquisition is high, timeliness is strong, operating cost is low, uses convenient for large-scale promotion and the features such as standardized management, meets actual operation requirements.
Description
Technical field
The present invention relates to a kind of device data acquisition control systems, belong to the device data acquisitions such as injection molding machine, lathe, punching machine
And control technology field.
Background technique
Mechanical as a kind of important plastics forming, injection molding machine occupys an important position in light industry industry,
Its product has a wide range of applications in every field.In injection molding process, injection molding machine injection process is the week of a circulation
Phase process, process can be mainly divided into seven stages: molding, injection, pressure maintaining, plasticizing, cooling, die sinking, ejection product.Plastics
The quality of product depends primarily on two aspects: first is that the various performance parameters of injection molding machine, such as injection pressure, temperature, speed, two
It is the environmental parameter for being molded each stage.In order to improve injection efficiency, optimize product quality, it is necessary to the entire mistake of injection molding machine production
Cheng Jinhang standardized management, data accurate collecting and controlling (include: counting, statistics, typing, summarize, analyze), existing skill
Injection machine system data-handling capacity in art is weak, acquisition precision is low, timeliness is weak, the economic cost of operation is high, and is unfavorable for
Standardized management and popularization and use.It is solved for this reason, it may be necessary to design the new technical solution of one kind and give.
Summary of the invention
The present invention is exactly in view of the deficienciess of the prior art, provide a kind of device data acquisition control system, the injection molding
Machine system is with data-handling capacity is strong, accuracy of data acquisition is high, timeliness is strong, operating cost is low, makes convenient for large-scale promotion
With and the features such as standardized management, meet actual operation requirements.
To solve the above problems, the technical solution used in the present invention is as follows:
A kind of device data acquisition control system, comprising: injection molding machine equipment, several Zigbee terminals, Zigbee coordinator, PC or
ERP system, Cloud Server and the webpage of tablet computer/wechat public platform link module, the injection molding machine equipment are connected to several
In Zigbee terminal, several Zigbee terminals are connected to the ERP system of the PC or tablet computer by Zigbee coordinator
On system, the ERP system of the PC or tablet computer is connected on Cloud Server, and it is public that the Cloud Server is connected to webpage/wechat
In crowd's link module;
The device data acquisition control system further includes being used cooperatively to think other terminal modules.
As an improvement of the above technical solution, the ERP system of the PC or tablet computer and the Zigbee coordinator it
Between by USB communication connection, pass through network connection between the PC or the ERP system and the Cloud Server of tablet computer.
As an improvement of the above technical solution, several Zigbee terminals are using cc2530 chip, the PC or
The ERP system of tablet computer is the ERP system data of independent research, gathers statistics, processing, record storage function.
As an improvement of the above technical solution, its described terminal module includes data acquisition device, is bi-directionally connected in data
Processing unit on acquisition device and the remote control terminal being connected in processing unit.
As an improvement of the above technical solution, the data acquisition device includes capture card, display, camera, key
And calibration module, the display, camera, key and calibration module are electrically connected on capture card, on the capture card also
It is electrically connected with velometer, timer, counter, displacement sensor, temperature sensor and pressure sensor.
Compared with prior art, implementation result of the invention is as follows by the present invention:
(1) this programme realizes acquisition and processing to injection molding machine parameters and environmental parameter, and acquisition precision is high, handles intensity
Greatly.
(2) this programme, which is crossed, carries out wireless collection or control injection molding machine data using Zigbee cc2530 chip, independently grinds excessively
The statistics of the ERP system data of hair, processing, record storage, data-handling capacity is strong, acquisition precision is high, timeliness is strong, run at
This low, suitable large-scale promotion uses.
(3) this programme uses ERP system and supervises injection molding machine acquisition system, is conducive to control.
Detailed description of the invention
Fig. 1 is device data acquisition control system schematic diagram of the present invention;
Fig. 2 is other terminal module module diagrams of the present invention;
Fig. 3 is data acquisition device module diagram of the present invention;
Fig. 4 is operation of the present invention flow diagram.
Specific embodiment
Illustrate the contents of the present invention below in conjunction with specific embodiments.
It is as shown in Figures 1 to 4: for device data acquisition control system schematic diagram of the present invention.
Device data acquisition control system of the present invention, comprising: injection molding machine equipment, several Zigbee terminals,
Zigbee coordinator, the ERP system of PC or tablet computer, Cloud Server and webpage/wechat public platform link module, the injection molding
Machine equipment is connected in several Zigbee terminals, several Zigbee terminals by Zigbee coordinator be connected to the PC or
In the ERP system of tablet computer (and pass through USB between the PC or the ERP system and the Zigbee coordinator of tablet computer
Communication connection), through network connection on Cloud Server, the Cloud Server connects the ERP system of the PC or tablet computer
In webpage/wechat public platform link module;The device data acquisition control system further includes being used cooperatively to think other terminals
Module.This programme needs to acquire the injection molding machine equipment of data by joint connection in site, and it is wireless to be connected to ZigBee module progress data
Acquisition, message transport ZigBee coordinator and PC by serial ports progress data interaction, and by the ERP of data independent research
System is transferred to cloud service and shares to multiple control terminals, to realize Real-time Monitor Management purpose, and carries out according to demand anti-
To the injection molding machine equipment of control connection.
Specifically, several Zigbee terminals are using cc2530 chip, the ERP system of the PC or tablet computer be from
The ERP system data of main research and development gather statistics, processing, record storage function.
It is further improved ground, as shown in Figures 2 and 3: its described terminal module includes data acquisition device, is bi-directionally connected in number
According to the processing unit on acquisition device and the remote control terminal being connected in processing unit;The data acquisition device includes
Capture card, display, camera, key and calibration module, the display, camera, key and calibration module are electrically connected
On capture card, and velometer, timer, counter, displacement sensor, temperature sensor and pressure are also electrically connected on capture card
Force snesor.
In summary: the present invention can be used for acquiring the data acquisition device of injection molding machine parameters and environmental parameter;For
The processing unit that the data of acquisition are handled;Remote control terminal for remotely being controlled;For processing unit with
The communication device of remote control terminal communication;The data acquisition device includes being connected to injection molding machine PLC to acquire all data
Acquisition;Display for real-time display acquisition data;For carrying out the key of parameter setting to capture card and for powering
Power supply (being connected with power supply module, i.e. power supply on the injection molding machine acquisition control system);Data-handling capacity of the present invention
By force, acquisition precision is high, timeliness is strong, operating cost is low, uses convenient for large-scale promotion;Injection molding machine is supervised by ERP system to adopt
Collecting system is conducive to manage.
The foregoing is a detailed description of the present invention in conjunction with specific embodiments, and it cannot be said that the present invention is specifically real
It applies and is only limitted to these explanations.For those skilled in the art to which the present invention belongs, before not departing from present inventive concept
It puts, a number of simple deductions or replacements can also be made, all shall be regarded as belonging to the scope of protection of the invention.
Claims (5)
1. a kind of device data acquisition control system, it is characterised in that: include: injection molding machine equipment, several Zigbee terminals,
Zigbee coordinator, the ERP system of PC or tablet computer, Cloud Server and webpage/wechat public platform link module, the injection molding
Machine equipment is connected in several Zigbee terminals, several Zigbee terminals by Zigbee coordinator be connected to the PC or
In the ERP system of tablet computer, the ERP system of the PC or tablet computer is connected on Cloud Server, and the Cloud Server connects
It connects in webpage/wechat public platform link module;
The device data acquisition control system further includes being used cooperatively to think other terminal modules.
2. a kind of device data acquisition control system according to claim 1, it is characterised in that: the PC or tablet computer
By USB communication connection between ERP system and the Zigbee coordinator, the ERP system of the PC or tablet computer with it is described
Pass through network connection between Cloud Server.
3. a kind of device data acquisition control system according to claim 1, it is characterised in that: several Zigbee terminals
Using cc2530 chip, the ERP system of the PC or tablet computer be the ERP system data of independent research, gather statistics,
Processing, record storage function.
4. a kind of device data acquisition control system according to claim 1, it is characterised in that: its described terminal module includes
Data acquisition device, the long-range control for being bi-directionally connected the processing unit on data acquisition device and being connected in processing unit
Terminal.
5. a kind of device data acquisition control system according to claim 4, it is characterised in that: the data acquisition device packet
Capture card, display, camera, key and calibration module are included, the display, camera, key and calibration module are electrically connected
Connect on capture card, and be also electrically connected on capture card velometer, timer, counter, displacement sensor, temperature sensor and
Pressure sensor.
Priority Applications (1)
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CN201811268125.7A CN109375596A (en) | 2018-10-29 | 2018-10-29 | A kind of device data acquisition control system |
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CN201811268125.7A CN109375596A (en) | 2018-10-29 | 2018-10-29 | A kind of device data acquisition control system |
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Publication Number | Publication Date |
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CN109375596A true CN109375596A (en) | 2019-02-22 |
Family
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CN201811268125.7A Pending CN109375596A (en) | 2018-10-29 | 2018-10-29 | A kind of device data acquisition control system |
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